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Nirvana Paramotors RODEO Assembly And Maintenance Manual

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ASSEMBLY AND MAINTENANCE MANUAL

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  • Page 1 ASSEMBLY AND MAINTENANCE MANUAL...

  • Page 2: Table Of Contents

    CONTENT Safe flying rules Manual Important notices Amendments to the manual Technical committee LAA CR (Light Aircraft Association of Czech republic) Flight handbook data User’s – owner’s record Change of the owner Technical data Controls Basic technical data of paraglider Weights Engine Propeller...
  • Page 3 Engine tuning and maintenance Running-in Fuel and oils Carburettor settings Reduction belt tensioning Propeller orientation setting Propeller maintenance Charging the battery Periodical maintenance Faults and solutions Transportation rules Long time storage rules Certificate LAA ČR for manufacture, service and testing of MPG Type certificate –...

  • Page 4: Safe Flying Rules

    Safe flying rules ñ Observe UL aircraft regulations. ñ Do not overestimate your pilot skills and never show off. Use open areas for emergency landing training. ñ Watch the weather forecast carefully. Do not plan long flights, when storms, fogs or frost are forecasted. ñ...

  • Page 5: Manual

    MANUAL This manual is written by the manufacturer of the MPG. All records must be readable, permanent and none of the pages must be pulled out. This filled-in book is a part of technical documentation. Total flight time, number of starts and latest issued mandatory bulletins must be transferred to the new book.

  • Page 6: Technical Committee Laa Cr (Light Aircraft Association Of Czech Republic)

    UL-2 directive, and belongs to the group: Powered ParaGlider The name MPG – type RODEO This MPG was awarded airworthiness certificate – type: „Z“ – prototype, unique construction „A“ – approved type of self-built construction „P“...

  • Page 7: Flight Handbook Data

    FLIGHT HANDBOOK RECORDS USER´S - OWNER´S RECORD MPG owner …………………………………………………………………………………. Name ………………………………………………………………………………………… Address ……………………………………………………………………………………… ID number ….………………………………………………………………………...……… From – To (date) ..……………………………………………………………………..…… placed evidential mark OK - .…………………………………………………..……… Change of owner ………………………………………………………………….……… Name ……………………………………………………………………………………… Address .…………………………………………………………………………………… ID number .………………………………………………………………………...……… From – To (date) …………………………………………………………………..………...
  • Page 8 Change of owner ………………………………………………………………….……… Name ……………………………………………………………………………………… Address .…………………………………………………………………………………… ID number .………………………………………………………………………...……… From – To (date) …………………………………………………………………..……… placed evidential mark OK - .…………………………………………………..……… Canopy (manufacturer, type, category, work number, date of manuf., min. – max. flight weight, canopy weight): manufacturer / type …………………………………………………………………………...

  • Page 9: Technical Data

    TECHNICAL DATA...

  • Page 10: Controls

    CONTROLS Manual control Pulling left brake MPG turns left and vice vera. Pulling both brakes at the same time, MPG brakes. Throttle Held in the left hand, pressing throttle lever increases thrust. Ignition switch off With left thumb, press and hold red button on the throttle. Central ignition switch With right hand, lower switch on the side of laminate part,.

  • Page 11: Engine

    ENGINE If the is not certified as an aircraft engine, it can fail any time! The pilot is responsible for any consequences of engine failure ! two-stroke single-cylinder engine, membrane carburettor Walbro WB37, tuned exhaust with silencer. cylinder capacity 200 ccm power on take off 20 kW / 27 PS empty engine weight...

  • Page 12: Rescue Parachute System

    Rescue parachute system type, manufacturer, manuf.number ……………………………………………….. ………………………………………………………….. activation way ………………………………………………………….. max. fall (m/s) ………………………………………………………….. with max. flight weight ………………………………………………………….. position ………………………………………………………….. Battery (type, parameters) type 14-cells NiCd Sanyo 1700 SCR capacity 1700 mAh voltage 16,8 V weight 840 g position case in upper laminate part Ignition NIRVANA CI...

  • Page 13: Electric Schema

    ELECTRIC SCHEMA BATTERY 16,8 V STOP STARTER ENGINE START RELAY START ENGINE RECTIFER COIL IGNITION...

  • Page 14: Dimensions

    DIMENSIONS 1150 1300 1200 1450...

  • Page 15: Operating Limitations

    OPERATING LIMITATIONS Speed Given by speed range of the canopy used. Wind speed According to canopy used. Do not take off and land with back wind. Driving unit limitation Mode max. revolutions allowed 7000 rpm for max.. 5min at a time max.

  • Page 16: Emergency Procedures

    EMERGENCY PROCEDURES Engine failure (in height up to 200 m) lead the MPG into free flight in low height, land in the line of flight – try to avoid any barriers if you are high enough, land into an open area without any barriers, against the wind if possible Engine failure (in height over 200 m) lead the MPG into free flight...

  • Page 17: Normal Procedures

    NORMAL PROCEDURES All engines are tested before handover for about 10 min. We gave special attention to all joining components. All screws nuts and rivets were carefully tightened and secured by Loctite. It is important to check and tighten all screws on the cylinder head and exhaust system after approx.
  • Page 18 Engine Release the petrol tank cap to allow equalization of a pressure in the tank. Tighten the cap again. Battery Insert charged battery (in the protective case) in the battery case in the laminate part. Check the main starter switch. It should be OFF. Then connect leads and close the battery case.

  • Page 19: Pre-Flight Check

    PRE-FLIGHT CHECK cage intact, assembling, velcro strings undamaged, tense propeller orientation, screws tightening, intact, no damage engine silent-blocks, carburettor and exhaust attachment reduction screws, belt tension equipment general condition, fuel supply, el. contacts, switches, spark plug cable fuel tank cup , tight harness attach points –...

  • Page 20: Engine Test

    ENGINE TEST When starting cold engine, repeatedly pres the petrol pump, until petrol comes out through the air filter. Remove all small objects, which could be possibly drawn in by the propeller, from immediate proximity of the paramotor. Loos parts of your (and long hair) are equally dangerous. Nobody must stand dangerously close to starting engine, especially not in the propeller’s plane of rotation.

  • Page 21: Takeoff

    TAKEOFF Make front start in front wind. Start to inflate the paraglider with your hand poised to the sides and engine in idle revs. Check the canopy filling and line condition. Apply full gas and run as fast as possible with your hands now above your head without breaking the paraglider.

  • Page 22: Fuel And Oils

    FUEL AND OILS Solo and NIRVANA recommend using fully synthetic Castrol TTS in correct oil- petrol mixture, which prevent combustion chamber and exhaust carbonisation. Do not store mixed petrol longer than few days, max 2 – 3 weeks. You can mix Castrol TTS with leaded or unleaded petrol. However leaded petrol is preferred.

  • Page 23: Reduction Belt Tensioning

    REDUCTION BELT TENSIONING Reduction belt should not have more free play than 5 mm, but not lower than 2 mm. Loose the shaft nut (by special key supplied in the set), set the correct tension of the belt by the upper screw and tighten fast the shaft nut. PROPELLER ORIENTATION SETTING Set propeller to vertical position.

  • Page 24: Faults And Solutions

    FAULTS AND SOLUTIONS Fault Indication Solution flooded engine the engine does not start manually turn the running, does not give a spark propeller 3 turns against normal direction of rotation If it still does not start running without the gas, repeatedly pull manual start or try el.

  • Page 25: Transportation Rules

    TRANSPORTATION RULES Completely assembled disconnect the battery the engine must be supported by the fuel tank and the frame all the time. It must not be supported just by the frame. if you need to secure it during transport only strap down the laminate part, never try to secure (strap down )the MPG by the cage check, that it can not tip over Dismantled...

  • Page 30: Paramotor Components

    PARAMOTOR NIRVANA RODEO 115 / 125 COMPONENTS...
  • Page 31 Frame 01 01 xx 010900...
  • Page 32 spotřeba / číslo/ number name required 010101 FRAME 010102 safety frame, 1/4 incl. String, RU 010103 safety frame, 1/4 incl. String, RB 010104 safety frame, 1/4 incl. String, LU 010105 safety frame, 1/4 incl. String, LB 010106 Frame joint - peripheral 010107 Frame joint - inner 010108...
  • Page 33 Engine 02 02 xx...
  • Page 34 spotřeba / číslo/ number name required ENGINE 020200 Enginge MINI2PLUS 020203 Head nut 020204 Cylinder head 020205 Cylinder head gasket 020206 Cylinder stud bolt 020207 Cylinder 020208 Cylinder foot gasket 020210 Crankshaft box 020211 f.h. screw 020212 Impulse socket 020213 Socket gasket 020218 Screw...
  • Page 35 Starter 01 02 xx...
  • Page 36 spotřeba / číslo/ number name required MANUAL STARTER 010230 Starter handle 010231 Starter cover - inside 010232 Starter cover - outside 010233 Starter spring 010234 Wheel for rope 010235 Finger 010236 Coulisse 010237 Cotter 010238 010239 Tension washer 010241 Rope 010242 Screw 010243...
  • Page 37 Carburettor 01 03 xx...
  • Page 38 spotřeba / číslo/ number name required Carburettor 010300 Carburettor WALBRO 010375 Membrane set WALBRO...
  • Page 39 Engine and carburettor accessories 020366 010375 010362 010370 010376 020360 010357 010363 010361 020221 020222 020220 010300 010354 010356 010353 010352 020219 010359 010370 010374 020218 010373 010358 010372 010365 020371...
  • Page 40 spotřeba / číslo/ number name required Engine and carburettor accessories 020253 Upper engine bracket 020255 Screw 020256 Tension washer 020257 Lower engine bracket 202558 Screw 020259 Tension washer 020352 Clamp 020353 Manifold 010354 Gasket 010356 Filter flange 010357 Air filter 010358 Screw 010359...
  • Page 41 Ignition 02 04 xx 020417 020416 020416 020415 020403 020404 020223 010408 020407 020414 020411 020413 020412 020412 020405 020406 020402 020420 020401 020411 020409 020418 020419...
  • Page 42 spotřeba / číslo/ number name required 020400 Ignition CIR 020401 Rotor 020402 Stator 020403 Induction coil 020404 Regulator 020405 Adapter 020406 Flange 020407 Ignition cable 010408 Spargplug cap 020409 Screw 020410 Screw 020411 Washer 020412 Tension washer 020413 020414 Rivet 020415 Screw 020416...
  • Page 43 Exhaust 01 05 xx 01 05 12 01 05 11 01 05 12 02 05 01 02 05 02 01 05 04 02 05 03 02 05 05 01 05 09 01 05 08 01 05 10...
  • Page 44 spotřeba / číslo/ number name required 020500 020501 Tunned exhaust 020502 Exhaust tube 020503 Connection pipe 010504 Clamp 020505 Exhaust gasket 010506 Exhaust nut 010508 Exhaust rubberjoint lower 010509 Tension washer 010510 010511 Exhaust rubberjoint upper 010512 Tension washer 010513...
  • Page 45 Electric Starter - set 01 06 xx 01 06 03 01 06 16 01 06 15 01 06 04 01 06 07 01 03 02 01 06 10 01 06 01 01 06 14 01 06 08 02 06 05 01 06 09 01 06 13 01 06 11...
  • Page 46 spotřeba / číslo/ number name required 020600 ELECTRIC STARTER set 010601 Starter MITSUBA 010602 Battery 010603 Battery covering 010604 Starter relay 020605 Starter ring 010606 Screw 010607 Starter cable 010608 Starter contact 010609 Screw 010610 Contact covering 010611 Starter screw 010612 Gold-plated connection 010615...
  • Page 47 Petrol Tank 01 07 xx 01 07 01 020714...
  • Page 48 spotřeba / číslo/ number name required 010700 Petrol tank 010701 petrol tank 010702 Gasket 010703 Petrol top 010704 Ventil 010705 Screw 010706 Dip filter 010707 010708 Petrol hose - inside 010709 Bushing 010710 Clamp 010711 Rubber gasket 010712 Tension washer 010713 010714 Petrol hose - outside...
  • Page 49 Reducer 02 08 xx 020823 020820 020821 020810 020809 010819 010816 020817 020822 020811 020806 020824 010818 020807 020808...
  • Page 50 spotřeba / číslo/ number name required 020800 020806 Lower pulley 020807 Tension washer 020808 020809 Reduction belt 020810 Upper pulley 020811 Propeller hub 020812 Hub screw 020813 Washer 020814 Washer 010816 Upper pulley bearing 020817 Distance 010818 Circlip 010819 Circlip 020820 Median propeller ring 020821...
  • Page 51 Skelet 01 09 xx 34 33 21 20 020209 020211 020212 020210...
  • Page 52 010900 Skelet 010613 Engine, starter switch 010901 Skelet 010902 Battery cover 010903 Side bonnet 010904 Screw 010905 Rivet nut 010906 Screw 010907 Rivet nut 010908 Back bend pipe 020909 Hinge 020910 Strut 020911 Rivet 020912 Washer 010916 Rivet 010917 Rivet 010918 Rivet 010919...

  • Page 53: Records

    OPERATING RECORDS SERVICE LIST List of mandatory checks performed, repairs, important part replacements, … signature Operation (reason) date flight hours – checked...
  • Page 54 List of mandatory checks performed, repairs, important part replacements, … signature Operation (reason) date flight hours – checked...
  • Page 55 List of mandatory checks performed, repairs, important part replacements, … signature Operation (reason) date flight hours – checked...
  • Page 56 List of mandatory checks performed, repairs, important part replacements, … signature Operation (reason) date flight hours – checked...

  • Page 57: Record Of Bulletin Implementations Or Mandatory Changes

    RECORD OF BULLETIN IMPLEMENTATIONS OR MANDATORY CHANGES serial bulletin performed – date note number number signature...

  • Page 58: Daily Operation Records

    DAILY OPERATING RECORDS daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 59 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 60 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 61 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 62 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 63 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 64 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 65 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 66 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 67 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 68 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 69 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...
  • Page 70 daily in all take off and notes, flight, faults, date flights flight flights flight landing place repairs, consumption,… number time number time...

  • Page 71: Notes

    NOTES:...
  • Page 72 NOTES:...
  • Page 73 NOTES:...
  • Page 74 NOTES:...
  • Page 75 NOTES:...
  • Page 76 NOTES:...
  • Page 77 NOTES:...

  • Page 78: Equipment

    EQUIPMENT Engine configuration Frame 4/4 1450 1300 Propeller, frame, screws 1200 1150 Bags Engine Frame Prop Harness Complet Air bag Battery Key – reduction Key – propeller Manual...

  • Page 79: Warranty

    WARRANTY The warranty covers manufacture and material faults for all parts of paramotor including the harness. This product is cowered by 1 year manufacturers warranty The warranty does not cover any damages caused by theft. It does not cover any broken or destroyed parts due to incorrect use of the MPG, use in unsuitable weather conditions, wrong assembly of mechanical parts and damages caused by falls.
  • Page 80 NIRVANA PARAGLIDING, Příkrá 3538, 760 01 Zlín, Czech republic shop: Prštné 523, 760 01 Zlín, Czech republic +420 577226616 +420 577019117 info@nirvana.cz www.nirvana.cz tel.: , fax: , e-mail: , http://...

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