Hamm HD 8 VV Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Hamm Manuals
  4. Power Roller
  5. HD 10C VV
  6. Operating instructions manual

Hamm HD 8 VV Operating Instructions Manual

Tandem roller
Hide thumbs
Table of Contents

Advertisement

Quick Links

/i
HD 8 VV
HD 10C VV
Applying from factory No. H1700001
Operating instructions
with safety notes
Ref. 2035481/03.08-en

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HD 8 VV and is the answer not in the manual?

Questions and answers

Summary of Contents for Hamm HD 8 VV

  • Page 1 HD 8 VV HD 10C VV Applying from factory No. H1700001 Operating instructions with safety notes Ref. 2035481/03.08-en...
  • Page 2 © HAMM AG 2009 The disclosure as well as the duplication of this document, the use and the forwarding of its contents, are forbidden as far as not expressively permitted. Violations will cause indemnities. All rights with respect to patent, utility sample or design patent registration reserved.
  • Page 3 Operating instructions with safety notes Tandem Roller HD 8 VV HD 10C VV HAMM AG • D-95633 Tirschenreuth/Germany • P. O. Box 1160 • Telephone +49 96 31/80-0 • Fax +49 96 31/80 120 © HAMM AG 2009...
  • Page 4 Identification of the roller 1.4.1 Type sign, VIN. Technical data 1.5.1 Loading and transport 1.5.2 Dimension sheet HD 8 VV 1.5.3 Dimension sheet HD 10C VV 1.5.4 Technical data HD 8 VV 1.5.5 Technical data HD 10C VV © HAMM AG 2009...

  • Page 5: Table Of Contents

    Changing the refrigerant 3.3.1 Maintenance plan 3.9.3 Cleaning the water irrigation system 3.3.2 Required maintenance parts HD 8 VV, HD 10C VV (3W35) 61 3.9.4 Visual inspection of hydraulic system 3.3.3 Maintenance parts (Service kits) HD 8 VV, HD 10C VV (3W35) TABLES 3.3.4...
  • Page 6 TABLE OF CONTENTS © HAMM AG 2009...
  • Page 7 This includes the use of the obligatory operat- the optimum product solution for your applica- read and to observe the safety notes as well as ing resources and the use of original HAMM tion. The safety, operation and maintenance the operating and the maintenance instructions spare parts.

  • Page 8: Foreword To The Operating Instructions

    Maintenance and care of the engine have to be performed ac- cording to these operating instructions. Any safety notes have to be followed. © HAMM AG 2009...

  • Page 9: Special Identifications In The Text

    (imprint, photocopy, microfiche or any other all machine variants: procedures) without the written consent of Only for machines with CE equipment HAMM. This also applies to the corresponding drawings and schemes. Only for machines without CE equipment HAMM reserves the right to change individual...

  • Page 10: Intended Use

    (anti-rollover de- vice ROPS, handles, silencers etc.) must be in- stalled to the machine prior to using it. In par- ticular, any troubles which could have effect on safety must be eliminated immediately. © HAMM AG 2009...

  • Page 11: Notes

    ISO 2631 part 1), The subsequently listed sound and vibration are: indications correspond to the requirements of HD 8 VV ..........0.3 m/s the CE Machinery Directive in the version HD 10C VV ......... 0.3 m/s 2006/42/EG.
  • Page 12 GENERAL 1.3.2 Installation instructions for safety device ROPS anti-rollover bar The machine may only be operated with installed anti-rollover device! M16x50 Mt 209 Nm 10081-10 © HAMM AG 2009...
  • Page 13 The manufacturer/supplier is not liable Hints on application and useful informa- for any damage resulting from this. The tion. user will bear the complete risk. No information warning against a danger- ous or detrimental situation. © HAMM AG 2009...
  • Page 14 • A workshop equipment corresponding to the operating instructions, must be control- the work is absolutely necessary for per- led at least from time to time. forming servicing work. © HAMM AG 2009...
  • Page 15 Only staff with specialist knowledge and immediately be shut down and secured. nobody can be put into danger by the experience of hydraulics may work on hy- Have the malfunction eliminated immedi- starting of the machine. draulic installations. ately. © HAMM AG 2009...
  • Page 16 In case of bad visibility and in darkness al- • Disconnect the engine from electrical sup- connector and ways switch on the lights. ply with the battery disconnector. • Attach a warning sign to the steering • It is forbidden to transport passengers. wheel. © HAMM AG 2009...
  • Page 17 Do not rest or work under suspend- taken off completely. ed loads. • After cleaning, check all fuel lines, engine oil lines, and hydraulic liquid lines for leaks, loose connections, chafe marks, and damage. Eliminate detected defects immediately. © HAMM AG 2009...
  • Page 18 (hydraulics, compressed air) according to by a specialised electrician or by instruct- point to dangers. Find out the cause and the assembly descriptions prior to begin- have the damage repaired. ning the repair work. © HAMM AG 2009...
  • Page 19 (anti-rollover device ROPS, han- • Be careful during the handling of hot oper- dles, silencers etc.) must be installed to ation and auxiliary materials (danger of the machine prior to using it. burning or scalding). © HAMM AG 2009...
  • Page 20 Additional parts may not be installed to the • Any change which would decrease the reinforcement elements without the manu- strength of the ROPS is inadmissible. facturer's approval. • Any change to the reinforcement elements which would decrease its strength, is inad- missible. © HAMM AG 2009...

  • Page 21: Fuel

    Marine Diesel Fuel, heating oils etc. may not be used. The stated engine oil change intervals require a diesel fuel with a maximum sulphur content of 0.5 % and a continuous ambient tempera- ture of a minimum of -10 °C (14 °F). © HAMM AG 2009...

  • Page 22: Identification Of The Roller

    HAMM custom- performed. vated for transport. er service, stating the VIN embossed into the The relevant accident prevention regulations •...
  • Page 23 The permitted tractive force must be at least 2000 daN also at the lash- ing point. The arrangement of the lashing devices shown in the figure must be realised on both sides. © HAMM AG 2009...

  • Page 24: Dimension Sheet Hd 8 Vv

    GENERAL 1.5.2 Dimension sheet HD 8 VV (26.7" ) 1500 (31.5") (2.2") (59.1" ) 2177 (85.7" ) (33.7") 2285 (90.0" ) 10078-10 © HAMM AG 2009...

  • Page 25: Dimension Sheet Hd 10C Vv

    GENERAL 1.5.3 Dimension sheet HD 10C VV (26.7") 1500 1000 (39.4") (2.4") (59.1") 2177 1060 (41.7") (85.7") 2285 (90.0") 10079-10 © HAMM AG 2009...

  • Page 26: Technical Data Hd 8 Vv

    GENERAL 1.5.4 Technical data HD 8 VV Dimensions and weights Empty weight 1295 kg (2855 lbs) Operational weight 1445 kg (3186 lbs) Front axle load 710 kg (1566 lbs) Rear axle load 735 kg (1621 lbs) Vibration front/back Drum width/working width 800/856 mm (31.5/33.70")
  • Page 27 By hydrostatic drive and spring-operated brakes. Water irrigation Pressure irrigation, manual operation and automatic interval system. Special equipment On request, the machine can be equipped with extensive special equipment. Changes in design, weight and dimensions reserved. © HAMM AG 2009...

  • Page 28: Technical Data Hd 10C Vv

    26.00 l (6.86 US gal.) Water container - irrigation for front and rear drum 75.00 l (19.8 US gal.) Engine Hatz diesel engine, four-stroke, 3 cylinders, liquid cooled, type 3W35 Power acc. to ISO 14396 15.7 kW/2700 rpm © HAMM AG 2009...
  • Page 29 By hydrostatic drive and spring-operated brakes. Water irrigation Pressure irrigation, manual operation and automatic interval system. Special equipment On request, the machine can be equipped with extensive special equipment. Changes in design, weight and dimensions reserved. © HAMM AG 2009...

  • Page 30: Operation

    In the text for operation and maintenance, these po- sition numbers are in brackets. 2.1.2 Overview 302 EMERGENCY STOP switch (NOT-STOP) 501 Driving lever 503 Multifunctional grip Vibrator OFF-ON 504 Engine speed 10082-10 © HAMM AG 2009...
  • Page 31 OPERATION 302 EMERGENCY STOP switch (NOT-STOP) 310 Key switch electric system/engine start 501 Driving lever 503 Multifunctional grip Vibrator OFF-ON 504 Engine speed 10083-10 © HAMM AG 2009...
  • Page 32 Parking brake pushbutton Warning lights pushbutton (option) Headlights pushbutton (option) Working lights pushbutton (option) Rotating beacon pushbutton (option) Vibration pushbutton Vibrator preselector pushbutton Water irrigation pushbutton Function not existing Vibration mode manual-automatic pushbutton Irrigation level pushbutton © HAMM AG 2009...
  • Page 33 OPERATION 520 Seat adjustment weight 521 Seat adjustment forward - backward 522 Seat adjustment backrest 15015-10 © HAMM AG 2009...

  • Page 34: Description Of Elements

    After switching on the electric system, an After switching on the electric system, an internal test code is displayed for 2 sec- internal test code is displayed for 2 sec- onds. onds. See also section 4.1 Diagnostic Code in the operating instructions. © HAMM AG 2009...
  • Page 35 Shut down the en- gine, determine and eliminate the cause. A flashing indicator with warm engine and idle speed is admissible, if the indicator stops flash- ing when the engine speed increases. © HAMM AG 2009...
  • Page 36 When the electric system is switched on (key This indicator lights up when the working lights switch (310) in position I), this indicator lights are switched on. up. The illumination goes out when the starting temperature is reached. Start the diesel en- gine. © HAMM AG 2009...
  • Page 37 At the same time an oil overheating. At the same time an acoustic acoustic signals sounds. Determine and elimi- signals sounds. Determine and eliminate the nate the cause for overheating. cause for overheating. © HAMM AG 2009...
  • Page 38 This indicator lights up when the irrigation sys- This illuminated indicator indicates a pre-se- tem is switched on. It indicates the irrigation This indicator lights up when the lighting is lected vibrator in case of de-activated vibra- level. switched on. tion. © HAMM AG 2009...
  • Page 39 On ............DOWN Danger of injuries! The roller stops immediately without any delay! Do not use the service brake! To disengage the switch knob, turn it clock- wise. The illuminated indicators remain active. Off ............... UP © HAMM AG 2009...
  • Page 40 (Control light goes out) Off ...........PRESS AGAIN Use only for stopping and parking the ma- Check the correct function of the warning chine. This is not a service brake! Check lights prior to starting the engine! operation daily! © HAMM AG 2009...
  • Page 41 Key position I (Illuminated indicator (233) lights up) Electric system..........ON Off ...........PRESS AGAIN Key position II ......... PREHEAT (Illuminated indicator (233) goes out) Key position III .......ENGINE START (Key turns back to position I after starting) © HAMM AG 2009...
  • Page 42 (Illuminated indicator (231) lights up) When the vibration system is activated, the vi- brator can be switched on or off at the multi- functional grip (503). Danger of collapse! Do not switch on the vibration system near buildings! © HAMM AG 2009...
  • Page 43 If the vibration system is activated with push- Continuous button (312), the illuminated indicator changes operation ....PRESS CONTINUOUSLY over to Vibration activated (symbol with oscilla- When the machine is at a standstill, the ir- tion). rigation system is without function. © HAMM AG 2009...
  • Page 44 Decrease level ........PRESS - The speed is proportionate to the magnitude of the lever displacement. Move the lever evenly and uninterruptedly. In ascending or descending slopes, reduce the driving speed at the driving lever and increase engine speed. © HAMM AG 2009...
  • Page 45 ..........MAX can be adjusted continuously to a driver's Vibrator off ......PRESS AGAIN weight between 50 kg (110 lbs) 120 kg (265 lbs) by turning the hand wheel to the left or to the right. © HAMM AG 2009...
  • Page 46 After lifting the lever, the upper part of the seat The inclination of the backrest can be adjusted can be shifted in forward or backward direction in forward or backward direction by turning the in increments of 15 mm (0.59"). handwheel. © HAMM AG 2009...

  • Page 47: Driving

    Only fill up fuel when the engine is at a standstill. Do not smoke during the filling- up process! Never fill up fuel near open flames or ignit- ing sparks. Do not fill up fuel in closed rooms! © HAMM AG 2009...
  • Page 48 Symbols for operating substances The filling places for operating substances on the machine are identified with symbols. Ac- cording to machine type and equipment, the following symbols are attached to the machine: Fuel Water irrigation Additive irrigation © HAMM AG 2009...

  • Page 49: Precaution Measures Prior To Machine Start

    Do not allow anybody to stay in the danger zone of the machine. Ensure sufficient sight, adjust necessary mirrors correctly. Keep operation and safety signs clean. Il- legible or lost signs must be replaced im- mediately. © HAMM AG 2009...

  • Page 50: Start Of Engine

    (201) switch via the starter protection device. • the illuminated indicator for engine oil This is the only way to start the engine. pressure (202) must go out. © HAMM AG 2009...
  • Page 51 Always use safety belt! Never leave the driver's stand during trav- At borders of excavation pits and batters, drive the machine in a way that it cannot slide or tilt. © HAMM AG 2009...

  • Page 52: Driving

    If intensive compacting with few transitions shall be obtained during earth-moving work, the machine must roll over the material to be © HAMM AG 2009...
  • Page 53 (503). If the vibration system is activated with push- Automatically......PRESS AGAIN button (312), the illuminated indicator changes (Lower control light lights up) over to Vibration activated (symbol with oscilla- tion). Activation ..........PRESS Deactivation ......PRESS AGAIN © HAMM AG 2009...

  • Page 54: Stop, Switch Off Engine, Leave Machine

    When the engine is at a standstill and the down the engine! electric system is switched on for a longer Carry out maintenance work only when the period (key position I), the battery dis- engine is stopped! charges rapidly. © HAMM AG 2009...
  • Page 55 Take care for a good • Do not interrupt the connection between contact! battery and alternator when the engine is running. • Do not confuse battery connections. • Remove the earthing strip from the battery strip during welding work. © HAMM AG 2009...

  • Page 56: Towing

    A and only with a towing bar. Replace hydraulic oil may flow out between screw damaged pipes and hoses from which oil leaks and housing or air may enter into the sys- before towing (environment protection). tem. © HAMM AG 2009...
  • Page 57 Release the spring-operated brakes by turning the steering wheel to the left until increased turning power is required. During towing, the spring-operated brakes must be kept open by repeated releasing with the steering wheel due to interior leaks. © HAMM AG 2009...

  • Page 58: Water Irrigation

    Engine stopped • Electrical system (310)......ON • Driving lever (501) max..to the FRONT • Pushbutton (317) .........ON If these preconditions are met, the water pump runs in interval operation with the selected irri- gation level. © HAMM AG 2009...
  • Page 59 (observe sealing ring on filter head). • Re-fit filter insert, pressure spring and filter • Pull the filter insert from the water tank. head only before starting work. © HAMM AG 2009...

  • Page 60: Maintenance

    In case of more difficult operating served. conditions, the machine must have mainte- nance in shorter intervals as scheduled for nor- mal operation. © HAMM AG 2009...

  • Page 61: Notes On Spare Parts Ordering

    Ordering data Customer service • Name and address of company A world-wide, small-meshed network of author- In order to have your HAMM roller always • Machine type and VIN ised dealers and service stations ensures a optimally operative, we recommend that •...

  • Page 62: Safety

    10084-10 In order to protect electronic components as e. Articulated frame steering blocking device released g. central control unit, monitor unit, sensors, re- lays etc., all connectors must be pulled out pri- © HAMM AG 2009...

  • Page 63: Use Of Biologic Hydraulic Oil

    The products used and recom- level, this also implies the verification of the offers effective protection against corrosion, mended by HAMM can be taken from the concentration of the cooling system protection cavitation and freezing. lubricant indications 3.2.2. Other oils used agent.

  • Page 64: Lubrication Indications

    The chart only applies to engine oil. VG 68 tropical VG 100 extreme heat Special oil Only HAMM special oil is admissible. Order No. 1238051 Gear oil with Limited Slip additions. The oil quality must correspond to the API GL-5 SAE 85W-90 0 °C...

  • Page 65: Lubricants Used In Delivery Status

    Lubricants used in delivery status The machine is delivered with the products listed below. These products have been extensively tested by HAMM prior to their release and should be used preferably. If products of other manufacturers shall be used, they must be equivalent to the products listed below with respect to quality and vis-...

  • Page 66: Maintenance Overview

    C 3.7.2 Radiator A 3.7.3 Scraper A 3.7.4 Filter insert hydraulic system D 3.8.1 Preliminary fuel filter D 3.8.2 Water irrigation installation B 3.9.3 A = check, B = clean, C = grease, D = replace © HAMM AG 2009...

  • Page 67: Required Maintenance Parts Hd 8 Vv, Hd 10C Vv (3W35)

    50 D Filter insert Water filter 2033909 A = check, replace if necessary, D = replace 3.3.3 Maintenance parts (Service kits) HD 8 VV, HD 10C VV (3W35) All required maintenance parts for the corresponding maintenance intervals 2044219 2044220 2044221 2044222...

  • Page 68: Required Maintenance Parts Hd 8 Vv, Hd 10C Vv (3W35)

    50 D Filter insert Water filter 2033909 A = check, replace if necessary, D = replace 3.3.5 Maintenance parts (Service kits) HD 8 VV, HD 10C VV (3W35) All required maintenance parts for the corresponding maintenance intervals 2057805 2057806 2057807 2057808...

  • Page 69: Running-In Regulations

    Diesel engine maintenance • Replace lubricating oil • Replace lubricating oil filter cartridge • Replace fuel filter cartridge • Replace preliminary fuel filter cartridge • Check valve clearance Maintenance of hydraulic installation • Replace hydraulic oil filter © HAMM AG 2009...

  • Page 70: Operation Monitoring

    If a illuminated indicator indicates a failure, de- termine and remove the cause. You can find an exact description of the elements in the operat- ing instructions, section 2.1.3. © HAMM AG 2009...

  • Page 71: Maintenance Once Every 10 Operating Hours

    Only lubricants with this identification are Replacement of air filter cartridges admissible, see lubricant indications 3.2. • Open the clamps A at the air filter housing and and remove dust collector B in upward direction. • Check seals, replace if necessary. © HAMM AG 2009...

  • Page 72: Control Of Oil Level In The Hydraulic Oil Tank

    • In case of bigger oil losses, find out and eliminate the cause. Only lubricants with this identification are admissible, see lubricant indications 3.2. Only lubricants with this identification are admissible, see lubricant indications 3.2. © HAMM AG 2009...

  • Page 73: Control Of Parking Brake And Emergency Stop Function (Not-Stop)

    Only trained specialised staff may perform (501). works at the parking brake! • Bring the machine to its initial position (see Call your customer service for works at the control and operating elements No. 302). parking brake! © HAMM AG 2009...

  • Page 74: Cleaning The Spay Nozzles

    • Unscrew collar nut D. • Remove valve insert E and membrane F. • Flush the casing G with the water irrigation system switched on. Re-assemble in reverse order. © HAMM AG 2009...

  • Page 75: Maintenance Once Every 250 Operating Hours

    • Lubricate lubricating nipple A. • Lubricate lubricating nipple A. Only lubricants with this identification are Only lubricants with this identification are admissible, see lubricant indications 3.2. admissible, see lubricant indications 3.2. © HAMM AG 2009...

  • Page 76: Control Of Radiator

    • Loosen hexagon screws A. be cleaned thoroughly and immediately. • Push the scraper console to the drum until • Clean the radiator with a pressure washer. the scrapers make contact. • Tighten the hexagon screws. © HAMM AG 2009...

  • Page 77: Maintenance Once Every 500 Operating Hours

    A. filter head and tighten. • Plug on new the filter and tighten the hose clamps. Observe the flow direction! © HAMM AG 2009...
  • Page 78 To avoid damage to the diesel engine, the fuel filter must be drained at the drain valve from time to time depending on the water content in the fuel. © HAMM AG 2009...

  • Page 79: Maintenance Once Every 2000 Operating Hours, At Least Once A Year

    (501) with low engine speed until the drive activates, furthermore actuate the steer- ing. • Pipes and hoses are filled with oil and purged. • Check oil level with the motor at a stand- still, please fill up oil as necessary. © HAMM AG 2009...

  • Page 80: Changing The Refrigerant

    Drain the engine block C according to the engine operation instructions! Dispose of indications of the engine operating instruc- refrigerant properly! Only change the re- tions. frigerant when the engine is cold! • Screw in the plug screws tightly. © HAMM AG 2009...
  • Page 81 B. • Close the filling spout. • Start the engine and bring it to operating temperature (thermostat opens). • Shut down the engine. • Check refrigerant level when the motor is cold, fill up as necessary. © HAMM AG 2009...

  • Page 82: Cleaning The Water Irrigation System

    Clean water tank thoroughly with pressure washer (if available) or water jet. • Flush the spray nozzle housings and the hoses. Re-assemble in reverse order. Clean water fil- ter and spray nozzles according to section 3.6. © HAMM AG 2009...

  • Page 83: Tables

    EMERGENCY STOP solenoid (NOT-STOP) or front vibration solenoid Short-circuit, line rupture EMERGENCY STOP solenoid (NOT-STOP) Short-circuit, line rupture Front vibration solenoid Short-circuit, line rupture Rotating beacon (option) Short-circuit Water irrigation pump Line rupture Water irrigation pump Short-circuit © HAMM AG 2009...
  • Page 84 TABLES Notes © HAMM AG 2009...

Table of Contents

Save PDF