1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Scan Drive DC-DC Converter, Tuner Sustain Drive Speaker out, AV Terminal, AV Switch Sustain out (Upper) Digital Signal Processor, SYSTEM MPU, HDMI Switch Sustain out (Lower) Seine 3LV Scan out (Upper) Format Converter, Plasma AI, Sub-Field Processor...
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 724 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 65 inch class (64.7 inches measured diagonally) (W × H × Diagonal) 56.4 inch ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Service tool mode 5.2.1. How to access 1. Select [SRV-TOOL] in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship- ment setting].
5.3. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.
8 Disassembly and Assembly Instructions 8.1. Remove the Rear cover 8.3. Remove the P-Board 1. See Service Hint (Section 3) Caution: To remove P.C.B. wait 1 minute after power was off for dis- 8.2. Remove the Fan charge from electrolysis capacitors. 1.
8.4. Remove Side terminal 8.5. Remove the Tuner unit cover and Rear terminal cover 1. Unlock the cable clampers to free the cable. 2. Disconnect the connectors (A1, A6 A11, A12, A25 and 1. Remove the claw (×1 A30). 2. Remove the Side terminal cover. 3.
8.7. Remove the Speakers 4. Remove the claw (×3 5. Disconnect the connector (GK1). 1. Unlock the cable clampers to free the cable. 6. Remove the GK-Board from Control button. 2. Disconnect the Speaker terminal. 3. Remove the screws (×2 ) and remove the Speakers (L, R).
8.11. Remove the SD-Board 8.12. Remove the SC-Board 1. Remove the Control button unit. (See section 8.8.) 1. Remove the SU-Board and SD-Board. (See section 8.10. 2. Remove the flexible cables (SD1, SD2, SD3, SD4 and and 8.11.) SD5) connected to the SD-Board. 2.
8.14. Remove the SS3-Board 8.16. Remove the Support metal (C) 1. Remove the Tuner unit. (See section 8.5.) , ×2 1. Remove the screws (×4 2. Disconnect the bridge connector (SS03-SS22) and dis- 2. Remove the Support metal (C). connect the flexible cables (SS57 and SS59). 3.
8.18. Remove the Vertical bar-down 8.19. Remove the C1-Board assy 1. Remove the Control button unit. (See section 8.8.) 2. Remove the Support metal (C). (See section 8.16.) 1. Remove the Plasma panel section from the servicing 3. Remove the Support metal (R). (See section 8.17.) stand and lay on a flat surface such as a table (covered 4.
8.21. Remove the C3-Board 1. Remove the Tuner unit. (See section 8.5.) 2. Remove the Support metal (C). (See section 8.16.) 3. Remove the Support metal (L). (See section 8.17.) 4. Remove the Vertical bar-down assy. (See section 8.18.) 5. Remove the flexible cables holder fastening screws (×10 6.
8.25. Remove the S-Board 1. Remove the Glass holder bottom. (See section 8.21.) 2. Remove the screws (×2 ) and remove the S-Board unit. 8.24. Remove the Rear cover fix holders 3. Disconnect the connector (S2). 4. Remove the Power button. 1.
8.26. Remove the K-Board 1. Remove the Glass holder bottom. (See section 8.23.) 2. Remove the screws (×2 3. Remove the claw (×1 4. Disconnect the connector (K1) and remove the K-Board from LED Panel. 8.27. Replace the plasma panel Caution: A new plasma panel itself without Hanger metals is fragile.
9 Measurements and Adjustments 9.1. Adjustment Procedure 9.1.1. Driver Set-up 9.1.1.1. Item / Preparation 1. Input a white signal to plasma video input. 2. Set the picture controls as follows. Picture menu: Vivid Normal: Set Aspect: Full Caution 1. First perform Vsus adjustment. 2.
9.1.2. Initialization Pulse Adjust 1. Input the White signal to plasma video input. 2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full 3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100μs period on the down slop. Test point Volume Level...
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9.1.4. Adjustment Volume Location 9.1.5. Test Point Location...
9.2. Adjustment 9.2.1. White balance adjustment Name of measuring instrument Connection Remarks • W/B pattern Component input • Color analyzer or HDMI input (Minolta CA-100 or equivalent) or ATSC 1080i signal Note: The CA-100 which was calibrated to less than Panel surface + - 0.001 with CS-1000.
10 Block Diagram 10.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR SD CARD SD CARD DATA SD CARD DATA SLOT DDR2 TMDS DATA HDMI1 TMDS DATA HDMI DATA HDMI2 HDMI SW HDMI DATA TMDS DATA HDMI3 (SIDE) IFD_OUT VSB_IN Seine3LV SBO2 SBI2 TUNER +9V(S)
10.2. Block (1/4) Diagram JK4500 JK4501 JK4502 DIGITAL SIGNAL PROCESSOR HDMI IN 1 HDMI IN 2 HDMI IN 3 (SIDE) V2_V JK3701 V2_L VIDEO2 V2_R (SIDE) IC4500 STB5V EEPROM TV SUB ON TUNER SOS IC4501 IC3001 (LED:10TIMES) (LED:10TIMES) Q5522 EEPROM VOLTAGE VIDEO SW AUDIO SW...
10.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD3-H IIC2 VIDEO DATA *PLASMA AI VIDEO DATA LVDS DATA *CPG with SS *H/V Sync Control VIDEO DATA *Sub Filed Processor +3.3V(P) IC9303 *Plasma AI P3.3V ADDR/DATA +3.3V(P) FLASH Config(CCLK,DDTATA,PROGB), FLASH I/F MEMORY FPCLK,FPDATA[1:0],FVSEL CONTROL DATA...
11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)
12.2. P(MULTI)-Board Schematic Diagram COLD COLD C3-BOARD (C35) P(SUS)-BOARD (P51) CONTROL AC IN COLD MULTI POWER CONTROL A-BOARD (A6) P(SUS)-BOARD +15V ERROR DET (P54) A-BOARD CONTROL (A6) COLD A-BOARD (A25) +5V(P) STB CONTROL ERROR DET P(MULTI)-BOARD ETX2MM774MA AC DET COLD POWER MICOM P(SUS)-BOARD (P56)
13.3. GK, K and S-Board GK-BOARD (FOIL SIDE) K-BOARD (FOIL SIDE) S-BOARD (FOIL SIDE) TNPA4874S TNPA4871S TNPA4873S T N P A 4 8 7 3 P b F S E E R E V E R S E P b F F O R O R D E R N O .
13.5. C1-Board C1-BOARD (FOIL SIDE) TXNC11DNUUJ T N P A 4 9 9 0 1 C1 S E E R E V E R S E F O R O R D E R N O . P b F C1-BOARD (COMPONENT SIDE) TXNC11DNUUJ R 1 4 2...
13.6. C2-Board C2-BOARD (FOIL SIDE) TXNC21DNUUJ T N P A 4 9 9 1 1 S E E R E V E R S E F O R O R D E R N O . P b F 1 2 3 C2-BOARD (COMPONENT SIDE) TXNC21DNUUJ R 2 9 2...
13.7. C3-Board C3-BOARD (FOIL SIDE) TXNC31DNUUJ 1 2 3 T N P A 4 9 9 2 1 P b F S E E R E V E R S E F O R O R D E R N O . C3-BOARD (COMPONENT SIDE) TXNC31DNUUJ F L 3 0 0...
13.9. SS-Board SS-BOARD (FOIL SIDE) TXNSS1DNUUJ T P 5 7 T P 5 1 T P 5 3 T P 5 6 S S 5 6 S S 5 5 S S 5 4 S S 5 3 T P 5 8 T P 5 4 T P 5 2 T P 5 5...
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SS-BOARD (COMPONENT SIDE) TXNSS1DNUUJ D I P SS53 SS54 SS55 SS56 SS22A TPSS1 SS22 TNPA4979 R 2 8 7 P b F Z A 0 0 2 C 1 0 3 O R D E R N O . CRNo.16 LEPR2 Z A 0 0 3 D 0 0 2...
13.10. SS2 and SS3-Board SS2-BOARD (FOIL SIDE) SS3-BOARD (FOIL SIDE) TXNSS21DNUUJ TXNSS31DNUUJ TNPA4983 1 SS2 P b F LEPR2 S E E R E V E R S E F O R O R D E R N O . D 1 6 4 4 1 D 1 6 4 4 2 D 1 6 4 4 3...
14.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2144 F1H1H223A970 C 0.22UF, K, 50V Description C2145 F1H1H223A970 C 0.22UF, K, 50V C2146 F1G1H102A730 C 1000UF, 50V K1KA08A00506 8P CONNECTOR C2147...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C4513 F1G1C104A116 C 0.10UF, K, 16V C4775 F1G1C104A116 C 0.10UF, K, 16V C4514 F1G1C104A116 C 0.10UF, K, 16V C4776 F1G1H102A730 C 1000UF, 50V C4517...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C5734 F1K1E106A136 C 10UF, Z, 25V C8128 F1G1C104A116 C 0.10UF, K, 16V C5736 F1J1A106A043 C 0.010UF, K, C8129 F1H1H471A971 C 470UF, 50V C8130 F1H1A1050032 C 10UF, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8302 F1G1C104A116 C 0.10UF, K, 16V C9079 F1G1H220A731 C 22UF, 50V C8304 F1G1H221A731 C 220UF, 50V C9080 F1G1H201A731 C 200 UF, K, 50V C8305 F1G1H221A731 C 220UF, 50V C9081...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9469 F1G1C104A116 C 0.10UF, K, 16V C9923 F1G1C104A116 C 0.10UF, K, 16V C9535 F1G1C104A116 C 0.10UF, K, 16V C9924 F1G1C104A116 C 0.10UF, K, 16V C9536...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D4518 EZAEG2A50AX DIODE IC8502 TVRQ500ANS PAVCA D4520 EZAEG2A50AX DIODE IC8503 TVRQ863S PAVCA D4564 B0BC5R6A0275 DIODE IC9001 TVRR149S PAVCA...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L8016 J0JHC0000045 CHIP INDUCTOR Q9002 B1ABCF000231 TRANSISTOR L8017 J0JHC0000045 CHIP INDUCTOR Q9003 B1ABCF000231 TRANSISTOR L8018 J0JHC0000045 CHIP INDUCTOR Q9004 B1ABCF000231 TRANSISTOR L8019...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R1211 ERJ2GEJ683 M 68KOHM, R2137 ERJ2GEJ331 M 330 OHM, J,0.063W J,0.063W R1212 ERJ2GEJ473 M 47KOHM, R2139 ERJ2GEJ680 M 68 OHM, J,0.063W J,0.063W R1213...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R3191 D0GB393JA041 M 39KOHM,J,1/16W R4597 ERJ2GEJ221 M 220 OHM, J,0.063W R3192 D0GB393JA041 M 39KOHM,J,1/16W R4598 ERJ2GEJ221 M 220 OHM, R3193 D0GB393JA041 M 39KOHM,J,1/16W J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5641 ERJ2GEJ473 M 47KOHM, R8060 ERJ2RKF91R0 M 249 OHM, J,0.063W 0.063W R5644 ERJ2GEJ222 M 2.2KOHM, R8061 ERJ2RKF91R0 M 249 OHM, J,0.063W 0.063W R5646...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8139 ERJ2RKF6340 M 634 OHM, R9081 D1BB4702A055 M 47KOHM, 1/10W 0.063W R9083 D0YAR0000007 M 0 OHM 1/4W R8141 ERJ2RKF1400 M 140 OHM, R9084...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9187 ERJ2RHD272 M 2.7KOHM, J, 2W R9406 ERJ2GEJ470 M 47 OHM, J,0.063W R9188 ERJ2RHD272 M 2.7KOHM, J, 2W R9407 ERJ2GEJ470 M 47 OHM,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9899 ERJ2GEJ103 M 10KOHM, C16032 F2A2T301A004 E 300UF, 220V J,0.063W C16042 F1H1H392A970 C 3900PF, K, 50V R9900 ERJ14YJ220U M 22 OHM, J,1/4W C16052 F1H1H392A970 C 3900PF, K, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16501 F1K1E105A029 C 1UF, Z, 25V C16844 F1J1H104A835 C 0.10UF, 50V C16502 F1K1E475A134 C 4.7UF, Z, 25V PAVCA C16856 F1H1A1050032 C 10UF, 50V C16503...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16583 B3ABB0000210 LED D16001 B0FCCN000002 DIODE D16602 MAZ81500ML ZENER DIODE D16002 B0FCCN000002 DIODE D16604 MA3X152E0L ZENER DIODE D16003 B0FCCN000002 DIODE D16605 MAZ80510LL...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC16304 MIP3900MSSCF IC PC16685 B3PBA0000496 IC IC16312 C0DBZMC00006 IC PC16722 B3PBA0000498 IC IC16464 C0JBAB000715 IC PC16723 B3PBA0000498 IC IC16465 C0JBAB000715 IC PC16896...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q16531 B1HFPFA00001 TRANSISTOR R16051 D0GF5R6JA047 M 5.6 OHM,J, 0.33W Q16532 B1HFPFA00001 TRANSISTOR R16052 D0GF5R6JA047 M 5.6 OHM,J, Q16551 B1HFPFA00001 TRANSISTOR 0.33W Q16552...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16284 ERJ6GEYJ224 M 220KOHM,J,1/ R16452 ERJT08J5R6V M 5.6 OHM,F,0.33W R16285 EXB38V623J RESISTOR ARRAY R16453 ERJT08J5R6V M 5.6 OHM,F,0.33W R16286 EXB38V623J RESISTOR ARRAY...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16564 EXB38V470J RESISTOR ARRAY R16662 D1BD1002A044 M10.0KOHM, 1/10W R16565 EXB38V472JV RESISTOR ARRAY R16663 D1BD6801A044 M 6.8KOHM, 1/10W R16566 EXB38V472JV RESISTOR ARRAY R16664...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16761 ERJT06J100V M 10 OHM,F,0.25W R16895 D1BD4702A044 M 47KOHM, 1/10W R16762 ERJ6GEYF473 M 47KOHM,J,1/10W R16896 D1BD3302A044 M 33KOHM, 1/10W R16763 ERJ6GEYF473 M 47KOHM,J,1/10W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17219 ERJ3GEYJ101 M 100 OHM,J,1/ K1KY02B00012 2P CONNECTOR SC20 K1MY35BA0345 35P CONNECTOR R17220 ERJ3GEYJ101 M 100 OHM,J,1/ SC41 K1KY09AA0745 9P CONNECTOR SC42 K1KY09AA0745 9P CONNECTOR...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C353 ACMEB104K5T CERAMIC CHIP D301 VDERA83-004T DIODE CAPACITOR D302 VDERA83-004T DIODE C354 ECJ2XB1H104K C 0.1UF, K, 50V D303 VDAP01CT DIODE C355...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description AKB12B-EH-A 12P CONNECTOR R322 D0GB183JA057 M 18K OHM J 1/ AKB11B-EH-A 11P CONNECTOR R323 ERJ6GEYJ153V M 15KOHM,J,1/10W AKB03P-VL 3P CONNECTOR R324 D0GB103JA057 M 10K OHM J 1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R516 ERJ6GEYJ120 M 12 OHM,J,1/10W R815 ARRCR1F5363T METAL GLAZE FIXED RESISTOR R517 ARR5B100JC2 5W 10 OHM R816 ARRCR1F5363T METAL GLAZE R518 ERJ3GEYJ471 M 470 OHM,J,1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C220 ACMEB104K5T CERAMIC CHIP PC201 VPS2581AL2HE OPTOISOLATOR CAPACITOR PC202 VPS2581AL2HE OPTOISOLATOR C251 ACMEB104K5T CERAMIC CHIP PC231 VPS2581AL2HE OPTOISOLATOR CAPACITOR C252 ECQV1H224JL...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R252 ARRCR1F1213T 0.25W 121k R647 ERDS2FJ221 C 220 OHM, J,1/ R253 ERDS2FJ221 C 220 OHM, J,1/ R648 ERJ6GEYJ472V M 4.7K OHM J 1/ R254 ERDS2FJ102 M 1KOHM,J,1/10W...