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Biedermann GmbH
Solutions for mounting and laminating
DE-70806 Kornwestheim, Heubergstraße 19
OPERATION MANUAL
Laminators
RollLam 120W; RollLam 140W; RollLam 160W
Phone:+49(0)7154-83990; Fax:+49( 0)7154-839983
E-mail: info@biedermanngmbh.com
www.biedermanngmbh.com

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  • Page 1 OPERATION MANUAL Laminators RollLam 120W; RollLam 140W; RollLam 160W Biedermann GmbH Phone:+49(0)7154-83990; Fax:+49( 0)7154-839983 Solutions for mounting and laminating E-mail: info@biedermanngmbh.com DE-70806 Kornwestheim, Heubergstraße 19 www.biedermanngmbh.com...
  • Page 2 Translation, passing on to third parties as well as any kind of duplication and publication are prohibited without prior written permission and will result in legal action in accordance with the applicable laws. © November 2009 Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 3 Biedermann GmbH Heubergstraße 19 DE - 70806 Kornwestheim Phone +49 (0) 71 54 / 83 99 - 0 Fax +49 (0) 71 54 / 83 99 - 83 E-mail: info@biedermanngmbh.com www.biedermanngmbh.com Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 4: Table Of Contents

    Working with accessories 6.5.1 Laminating on both sides 6.5.2 Working “from roll to roll“ / Working with self-adhesive vinyl films 6.5.3 Media holder 6.5.4 Additional supply shafts How to clear minor faults by yourself Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 5: Safety Instructions

    10. ELECTRIC SUPPLY CABLES: Take care that the electric supply cables are not damaged by the laminator wheels running over them, or catching them. Make sure that they are not a trip- ping hazard. Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 6: Assembly And Installation Of The Laminator

    Picture 1 Holders for the supply shafts Connect the machine to the electricity network by means of the Connection to the electricity power plug. network ATTENTION: Be aware of the safety instructions! Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 7: Technical Specifications

    Adjustment of height central central central Finger protection Silicone rollers Foot switch Supply shaft and take-up unit (at the top) Supply shaft (at the bottom) Quick gripping cones Forward and reverse action Speed adjustable CE-certificate Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 8: Basic Elements Of The Laminator

    11 Connection for the foot switch 12 Control panel 13 Bottom supply shaft with brakes and quick gripping cones 14 Jig for additional supply shafts 15 Connector for the take-up unit at the front side Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 9: Rear View

    17 Main switch 18 Fuse for the heating element 19 Fuse for the controller 20 Connector for the take-up unit at the backside 21 Rail with temperature sensor 22 Jig for additional supply shafts Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 10: Control Panel

    The speed can be adjust- ed with the speed regulator (6). ATTENTION: When working with the foot switch the safety light barrier which is integrated in the machine becomes non-operational! Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 11 (5). The recommended temperature is 30-40°C. Switch over switch (9) to “Hot” and wait until the control lamp (3) starts to light. ATTENTION: For an even warming-up the rollers should not touch each other during the warm-up phase! Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 12: Adjustment Of The Laminator

    The search for this balance starts from the point where the brakes have a small effect and must be in- creased little by little. Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 13: Quick Gripping Cones

    Thus if required the film can be shifted to the right or to the left to correct a potential warp which can occur during loading the film onto the supply shaft. Picture 7 Positioning of the film Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 14: Applications

    The following explanations will show that working boards are used in various applications. Therefore it is recommended to have several working boards as basic equipment. To make a working board please follow the explanations above. Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 15: Mounting

    At the same time adjust the picture on the roller and pull off the cover paper as evenly as possible. ATTENTION: Take care that no dirt, for example dust, comes in-between the picture and the mounting board! Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 16: Mounting Large Pictures On Pre-Coated Substrates

    10. Fix the mounting board and drape the front part of the picture over the roller (6). 11. Peel off the cover paper from the mounting board. Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 17 The sequence explained above is similar when mounting pictures Self-adhesive vinyl films already coated with adhesive (for example self-adhesive vinyl films). However the cover paper is removed from the coated pic- ture instead of from the substrate. Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 18: Laminating

    ADVICE: When laminating small pictures the silicone re- lease paper can also be peeled-off by hand. To adhere the silicone paper on the take-up unit (step 7) is not ne- cessary! Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 19: Working From The Roll

    7. Push the film evenly between the rollers by using the threading board so that the film is tight without wrinkles. 8. Lower the top roller (6) and adjust the pressure according to the thickness of the threading/working board (see p. 12). Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 20 11. Feed-in the working board with the picture subsequent to the threading board and start with the lamination process. ATTENTION: Do not stop the machine during the lamina- tion process to avoid marks on the picture! Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 21: Laminating With The Aid Of Silicone Release Paper

    (6) and approx. 10 cm over the working table. Wind back the silicone release paper manually onto the take-up unit (2). Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 22 (6) and adjust the pressure according to the thickness of the picture (see p.12). 13. Re-install the working table (8). 14. Run the picture through the rollers and start with the lamination process. Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 23: Laminating Without Working Boards Or Silicone Release Paper

    (see p. 12). 9. Run the threading board through the rollers by using the foot switch. If necessary adjust the tension of the film with the brakes on the cones. Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 24 This kind of handling makes it possible that the picture is pressed earlier and stronger against the bottom roller which avoids the occurrence of a “wave” in the middle of the picture. Picture 8 Switching axis Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 25: Laminating And Coating With Double Sided Adhesive

    8. Pull the double sided adhesive film behind the switching axis to the top (9) until it overlaps approx.10 cm of the laminating film. Fix the back of the double sided adhesive film with little pressure on the laminating film. Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 26 (6) and adjust the pressure according to the thickness of the picture (see p.12). 12. Re-install the working table (8). 13. Run the picture through the rollers and start with the lamination and coating process. Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 27: Working With Accessories

    8. Peel off the separated laminating film carefully from the cover paper and pull it to the front until it lies loosely over the top roller (6). Wind back the silicone release paper manually onto the take-up unit (2). Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 28 (see p.12). 14. Re-install the working table (8). 15. Run the picture through the rollers and start with the lamina- tion process. Picture 9 Take-up unit front side Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 29: Working "From Roll To Roll" / Working With Self-Adhesive Vinyl Films

    When working with large pictures it is recommended to install a Advice media holder at the front of the machine. The media holder facilitates the handling of the picture. Every laminator has a media holder as a standard feature. Picture 11 Media holder Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 30: Additional Supply Shafts

    There are three possibilities for the storage of the shafts on the stand. One on the front side (14) and two at the rear side (22). Picture 12 Additional supply shafts Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 31: How To Clear Minor Faults By Yourself

    ■ The core with the picture is fixed too strong on the bottom sup- Wrinkles when working ply shaft (13). “from-roll-to-roll“ ● Loosen the fixation to guarantee enough play for the adjust- ment of the picture (see p.13). Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 32 ■ The picture has not been fed in at an angle of 90 degrees to the The picture is fed in crook- rollers. edly ● Pay attention to the angle when feeding in the picture. Manual RollLam 120W; RollLam 140W; RollLam 160W...
  • Page 33: Faq

    How can the rollers be available at Biedermann). cleaned? ■ Alternatively for silicone rollers (W-models): Coat a board from both sides with double sided adhesive film and run it with less pressure through the rollers. Manual RollLam 120W; RollLam 140W; RollLam 160W...

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