SERVICE MANUAL Sec. 1: Main Section Sec. 2: Deck Mechanism Section I Specifications I Standard Maintenance I Preparation for Servicing I Alignment for Mechanism I Adjustment Procedures I Disassembly/Assembly of Mechanism I Schematic Diagrams I Alignment Procedures of Mechanism I CBA’s I Deck Exploded Views I Exploded views I Deck Parts List...
MAIN SECTION DVD PLAYER & VIDEO CASSETTE RECORDER TDV-3000(A) Sec. 1: Main Section I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s I Exploded Views I Parts List TABLE OF CONTENTS Specifications ............... . . 1-1-1 Laser Beam Safety Precautions .
SPECIFICATIONS < VCR Section > Description Unit Minimum Nominal Maximum Remark 1. Video 1-1. Video Output (PB) Vp-p SP Mode 1-2. Video Output (R/P) Vp-p SP Mode, 1-3. Video S/N Y (R/P) W/O Burst 1-4. Video Color S/N AM (R/P) SP Mode 1-5.
LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on.
IMPORTANT SAFETY PRECAUTIONS Product Safety Notice J. Be careful that foreign objects (screws, solder droplets, etc.) do not remain inside the set. Some electrical and mechanical parts have special K. Crimp type wire connector safety-related characteristics which are often not evi- The power transformer uses crimp type connectors dent from visual inspection, nor can the protection they which connect the power cord and the primary side...
Safety Check after Servicing Examine the area surrounding the repaired location for Chassis or Secondary Conductor damage or deterioration. Observe that screws, parts, and wires have been returned to their original posi- Primary Circuit Terminals tions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.
STANDARD NOTES FOR SERVICING Circuit Board Indications Pb (Lead) Free Solder When soldering, be sure to use the Pb free solder. 1. The output pin of the 3 pin Regulator ICs is indi- cated as shown. How to Remove / Install Flat Pack-IC Top View Bottom View 1.
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3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron: be careful not to break or damage the foil of each (1) Using desoldering braid, remove the solder from all pin or the solder lands under the IC when removing pins of the flat pack-IC.
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(4) Bottom of the flat pack-IC is fixed with glue to the 2. Installation CBA; when removing entire flat pack-IC, first apply (1) Using desoldering braid, remove the solder from soldering iron to center of the flat pack-IC and heat the foil of each pin of the flat pack-IC on the CBA so up.
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Instructions for Handling Semi-conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electro- static charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1MΩ) that is prop- erly grounded to remove any static electricity that may be charged on the body.
PREPARATION FOR SERVICING How to Enter the Service Mode About Optical Sensors Caution: An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically. What to do for preparation Insert a tape into the Deck Mechanism Assembly and press the PLAY button.
CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart REMOVAL This flowchart indicates the disassembly steps to gain REMOVE/*UNHOOK/ LOC. PART Fig. access to item(s) to be serviced. When reassembling, UNLOCK/RELEASE/ Note follow the steps in reverse order. Bend, route, and UNPLUG/DESOLDER dress the cables as they were originally. [1] Top Case DVD Main 2(S-7), *CN201,...
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Reference Notes CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them. (S-1) (S-1) 1-1. Release three Locking Tabs (L-1). [1] Top Case 1-2. Release three Locking Tabs (L-2), then remove the Front Assembly. CAUTION 2: Electrostatic breakdown of the laser (S-1) diode in the optical system block may occur as a potential difference caused by electrostatic charge...
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CN401 (S-3) CN601 (S-9) (S-8) (S-3) (S-8) [4] DVD Mecha (S-9) Assembly (S-3) (S-4) [5] Partition Plate (S-8) (S-5) (S-6) CN501 (S-10) [9] VCR Chassis Unit [7] Loader Holder [6] Power Supply CBA (L-3) Fig. D5 Fig. D3 (S-7) (S-7) [8] DVD Main CBA Unit CN301...
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Cylinder Assembly FE Head ACE Head Assembly [10] Deck Assembly SW507 Lead with blue stripe LD-SW [13] Jack-A CBA (S-11) (S-13) [12] Main CBA [10] Deck Assembly (S-13) Cam Gear [12] Main CBA Desolder (S-11) Hole Shaft from bottom [11] DVD (S-12) Open/Close CBA Hole...
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HOW TO EJECT MANUALLY 1. Remove the Top Case. 2. Rotate the roulette in the direction of the arrow as shown below. 3. Pull the tray slowly with a hand. View for A Rotate this roulette in the direction of the arrow DVD Mecha 1-6-5 H9700DC...
ELECTRICAL ADJUSTMENT INSTRUCTIONS General Note: "CBA" is an abbreviation for "Circuit Board Assembly." NOTE: Figure 1 1.Electrical adjustments are required after replacing circuit components and certain mechanical parts. It is important to do these adjustments only after all repairs and replacements have been com- EXT.
FIRMWARE RENEWAL MODE 1. Turn the power on and remove the disc on the tray. 5. After programming is finished, the tray opens auto- 2. To put the DVD player into version up mode, press matically. Fig. e appears on the screen and the [9], [8], [7], [6], and [SEARCH MODE] buttons on checksum in (*2) of Fig.
FUNCTION INDICATOR SYMBOLS Note: If a mechanical malfunction occurs, the power is turned off. When the power comes on again after that by pressing [FUNCTION] button, an error message is displayed on the TV screen for 5 seconds. MODE INDICATOR ACTIVE When reel or capstan mechanism is not “A R”...
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS Standard Notes WARNING Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replace- ment components rated for higher voltage, wattage, etc.
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LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. 2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply.
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Main 2/8 & Sensor Schematic Diagrams < VCR Section > IC611 MATRIX CHART SACD PSCAN REPEAT SACD GROUP REPEAT TITLE GROUP PSCAN TITLE HD VCD 1-10-6 1-10-5 H97L5SCM2...
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Power Supply & Junction Schematic Diagram < VCR Section > CAUTION ! CAUTION ! NOTE : Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. For continued protection against fire hazard, The voltage for parts in hot circuit is measured using If Main Fuse (F1001) is blown, check to see that all components in the power supply replace only with the same type fuse.
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Main CBA & Sensor CBA Top View Sensor CBA Top View BHF300F01011A TP751 TP301 BHF300F01011B V-OUT C-PB VR501 SW-P TP504 RF-SW TP501 S-INH TP503 1-10-25 1-10-26 BH9700F01016A...
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Main CBA Bottom View PIN 6 OF IC1403 PIN 19 OF CN1601 PIN 16 OF CN1601 PIN 14 OF CN1601 PIN 10 OF CN1601 PIN 1 OF CN1601 1-10-27 1-10-28 BH9700F01016A...
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DVD Open/Close DVD Open /Close AFV CBA Top View AFV CBA Bottom View CBA Top View CBA Bottom View BH9700F01016C BHC400F01093 Jack-A CBA Top View Jack-A CBA Bottom View BH9700F01022C 1-10-30 1-10-29...
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Power Supply CBA Top View Power Supply CBA Bottom View BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER CAUTION ! CAUTION ! SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. ALSO , IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT replace only with the same type fuse.
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DVD Main 1/3 Schematic Diagram < DVD Section > 1-10-33 1-10-34 H97L5SCD1...
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DVD Main 2/3 Schematic Diagram < DVD Section > 1-10-35 1-10-36 H97L5SCD2...
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IC101 VOLTAGE CHART PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- -----...
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DVD Main 3/3 Schematic Diagram < DVD Section > 1-10-39 1-10-40 H97L5SCD3...
WAVEFORMS NOTE: Input VCR: COLOR BAR SIGNAL (WF1~WF3) DVD: POWER ON (STOP) MODE (WF4~WF6) CD: 1kHz PLAY (WF7~WF9) TP301 UPPER TP504 Pin 1 of CN1601 Pin 14 of CN1601 LOWER C-PB 10mV x 10 RF-SW 0.5V x 10 VIDEO-Y VIDEO-Y 0.2V 0.2V 20µs...
IC PIN FUNCTION DESCRIPTIONS [ VCR Section ] Signal Active Function Name Level IC501( SERVO / SYSTEM CONTROL IC ) Not Used “H” ≥ 4.5V, “L” ≤ 1.0V Not Used Signal Active Not Used Function Name Level Not Used Input Signal from SC2-IN 28 OUT LINE- Audio Mute Control...
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Signal Active Signal Active Function Function Name Level Name Level H/L/ LPF Connected 81 OUT LM-FWD/ Loading Motor Terminal (Slicer) Control Signal Hi-z OUTPUT- Not Used 82 OUT Output Select SELECT Not Used 83 OUT A-MUTE-H Audio Mute Control Not Used Signal (Mute = “H”) Composite Not Used...
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IC612 ( FIP DRIVER ) Signal Name Function Name FP-CLK Clock Input FP-STB Serial Interface Strobe Not Used Not Used Power Supply Segment Output Pull Down Level Segment Output Grid Output Power Supply Oscillator Input Not Used FP-DIN Serial Data Input 1-13-3 H9700PIN...
EXPLODED VIEWS Cabinet 2L071 2L071 2L071 See Electrical Parts List 2L012 for parts with this mark. 2L021 2L021 2L071 Some Ref. Numbers are 2L021 not in sequence. L0-9 L0-9 2L082 2L020 Jack-A CBA 2L021 JW003 Sensor CBA DVD Main AFV CBA CBA Unit 2B11 Main CBA...
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Packing Some Ref. Numbers are not in sequence. X20A Unit 1-15-3 H97L5PEX...
MECHANICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a ! have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper ser- vicing.
ELECTRICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a ! Ref. No. Description Part No. have special characteristics important to safety. Before CHIP CERAMIC CAP . CG J 470pF/50V CHD1JJ3CG471 replacing any of these components, read carefully the C112 CHIP CERAMIC CAP .(1608) CH J 470pF/50V or CHD1JJ3CH471 product safety notice in this service manual.
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Ref. No. Description Part No. Ref. No. Description Part No. C311 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104 C402 FILM CAP .(P) 0.018µF/100V J or CMA2AJP00183 CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104 FILM CAP .(P) 0.018µF/50V J or CMA1JJP00183 CHIP CERAMIC CAP .
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Ref. No. Description Part No. Ref. No. Description Part No. C475 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104 CHIP CERAMIC CAP . CG J 180pF/50V CHD1JJ3CG181 CHIP CERAMIC CAP .(1608) F Z 0.1µF/25V or CHD1EZ30F104 C539 CHIP CERAMIC CAP .(1608) B K 0.01µF/50V CHD1JK30B103 CHIP CERAMIC CAP .
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Ref. No. Description Part No. Ref. No. Description Part No. CHIP CERAMIC CAP . FZ Z 0.1µF/50V CHD1JZ3FZ104 C2004 ELECTROLYTIC CAP . 100µF/6.3V H7 CE0KMAVSL101 C1040 ELECTROLYTIC CAP . 100µF/6.3V M or CE0KMASDL101 C2012 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V or CHD1JZ30F104 ELECTROLYTIC CAP .
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Ref. No. Description Part No. Ref. No. Description Part No. CHIP RES.(1608) 1/10W F 30k Ω RRXAFR5Z3002 SW601 TACT SWITCH KSM0614B or SST0101HH013 CHIP RES.(1608) 1/10W J 1k Ω R1211 RRXAJR5Z0102 TACT SWITCH SKQSAF001A or SST0101AL041 CHIP RES.(1608) 1/10W J 100k Ω R1221 RRXAJR5Z0104 TACT SWITCH TC-1104(H=9.5)
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Ref. No. Description Part No. Ref. No. Description Part No. TACT SWITCH SKQSAF001A or SST0101AL041 C1029 CERAMIC CAP .(AX) X K 2200pF/16V CCA1CKT0X222 TACT SWITCH TC-1104(H=9.5) SST0101DNG01 C1032 ELECTROLYTIC CAP . 10µF/16V M or CE1CMASDL100 MISCELLANEOUS ELECTROLYTIC CAP . 10µF/16V M CE1CMASTL100 C1033 CERAMIC CAP .
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Ref. No. Description Part No. Ref. No. Description Part No. CARBON RES. 1/4W J 8.2k Ω IC1001! PHOTOCOUPLER EL817A or NPEA000EL817 RCX4JATZ0822 METAL OXIDE FILM RES. 1W J 1.3 Ω or PHOTOCOUPLER EL817B or NPEB000EL817 R1011 RN01JZLZ01R3 METAL OXIDE FILM RES. 1W J 1.3 Ω or PHOTOCOUPLER LTV-817B-F or NPEB0LTV817F RN01JZQZ01R3...
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JACK-A CBA Ref. No. Description Part No. CHIP CERAMIC CAP . CJ C 3pF/50V or CHD1JC3CJ3R0 Ref. No. Description Part No. CHIP CERAMIC CAP . CH D 3pF/50V CHD1JD3CH3R0 JACK-A CBA (PSV-C) ---------- CHIP CERAMIC CAP . CH C 3pF/50V or CHD1JC3CH3R0 Consists on the following: CHIP CERAMIC CAP .
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DECK MECHANISM SECTION DVD PLAYER & VIDEO CASSETTE RECORDER TDV-3000(A) Sec. 2: Deck Mechanism Section I Standard Maintenance I Mechanism Alignment Procedures I Disassembly / Assembly of Mechanism I Deck Exploded Views I Deck Parts List TABLE OF CONTENTS Standard Maintenance ..............2-1-1 Service Fixture and Tools .
STANDARD MAINTENANCE Service Schedule of Components This maintenance chart shows you the standard of replacement and cleaning time for each part. Because those may replace depending on environment and purpose for use, use the chart for reference. h: Hours : Cleaning I: Replace Deck Periodic Service Schedule...
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Cleaning Cleaning of ACE Head Clean the head with a cotton swab. Cleaning of Video Head Procedure Clean the head with a head cleaning stick or chamois 1.Remove the top cabinet. cloth. 2.Dip the cotton swab in 90% isopropyl alcohol and Procedure clean the ACE Head.
SERVICE FIXTURE AND TOOLS J-1-1, J-1-2 Ref. No. Name Part No. Adjustment J-1-1 Alignment Tape FL6A Head Adjustment of ACE Head J-1-2 Alignment Tape FL6N8 Azimuth and X Value Adjustment of ACE Head / (2 Head model) Adjustment of Envelope Waveform FL6NS8 (4 Head model) Guide Roller Adj.
MECHANICAL ALIGNMENT PROCEDURES Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape- starts on the next page. Refer to the information below loaded position without a cassette tape on this page if a tape gets stuck, for example, in the 1.
1. Tape Interchangeability Alignment Note: To do these alignment procedures, make sure that the Tracking Control Circuit is set to the preset position every time a tape is loaded or unloaded. (Refer to page 2-3-4, procedure 1-C, step 2.) Equipment required: Dual Trace Oscilloscope VHS Alignment Tape (FL6NS8) Guide Roller Adj.
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1-A. Preliminary/Final Checking and 4. If creasing or snaking is apparent, adjust the Tilt Alignment of Tape Path Adj. Screw of the ACE Head. (Fig. M6) Purpose: To make sure that the tape path is well stabilized. Azimuth Adj. Screw Symptom of Misalignment: If the tape path is unstable, the tape will be damaged.
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5. To shift the CTL waveform, press CH UP or CH 5. When Guide Rollers [2] and [3] (Refer to Fig. M3) DOWN button on the remote control unit. Then are aligned properly, there is no envelope drop make sure that the maximum output position of PB either at the beginning or end of track as shown in ±...
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1-D. Azimuth Alignment of Audio/Con- 2. When the tape has been curled up or bent, turn the trol/ Erase Head alignment screw to adjust the height of REV Post. (Refer to Fig. M11 and M13.) Purpose: To correct the Azimuth alignment so that the Audio/ Control/Erase Head meets tape tracks properly.
DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK MECHANISM Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to CABINET DISASSEMBLY INSTRUCTIONS.) All the following procedures, including those for adjustment and replacement of parts, should be done in Eject mode;...
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REMOVAL INSTALLATION STEP START- REMOVE/*UNHOOK/ /LOC. PART ADJUSTMENT Fig. No. UNLOCK/RELEASE/ CONDITION UNPLUG/DESOLDER BT Arm DM2H, DM14H *(P-5) [33] [26] Loading Arm (SP) (+)Refer to Alignment [34] [26] DM2H, DM14H Assembly Sec.Page 2-5-1 Loading Arm (TU) (+)Refer to Alignment [35] [34] DM2H, DM14H Assembly...
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(S-1) (S-1) (L-1) (L-3) (L-2) (S-1A) (P-1) Installation of [3] and [6] First, insert [6] diagonally in [3] as shown below. Then, install [6] in [3] while pushing (L-1) in a direction of arrow. After installing [6] in [3], confirm that pin A of [3] enters hole A of [6] properly.
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[11] (S-4A) (L-4) [49] (P-3) [13] [50] Removal of [11] [12] (L-12) 1) Remove screw (S-4A). 2) Unhook spring (P-2). [10] Release (L-4) while (P-2) holding [12] with a finger. Loosen a finger holding [12] and remove [11]. (S-2) Pin of [12] Pin of [10] Groove of [27] When reassembling [10] and...
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Installation of [13] and [12] (S-5) [14] (S-6) [13] [15] Hook spring (P-3) up to [12] and [13], then install then to (P-3) the specified position so that [12] will be floated slightly while holding [12] and [13]. (Refer to Fig. A.) [12] Fig.
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(C-1) turn [22] (S-8) [20] (L-6) [21] [19] Cap Belt Pin on [22] Installation position of Cap Belt [20] Cap Belt [27] Position of pin on [22] Fig. DM12H [19] View for A Fig. DM11H 2-4-7 U29PHSDA...
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Installation of [26] [26] (C-3) Position of Mode Lever when installed Pin of [33] Pin of [37] (S-9) Pin of [36] (L-8) [23] (L-7) Bottom View [24] (C-5) [26] (C-4) (C-2) [28] [27] [25] [29] [30] Align [26] and [27] as shown. First groove on [27] [27] First tooth on [47]...
ALIGNMENT PROCEDURES OF MECHANISM Alignment 1 The following procedures describe how to align the individual gears and levers that make up the tape load- Loading Arm (SP) and (TU) Assembly ing/unloading mechanism. Since information about the state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so that Control Circuit only through the Mode Switch, it is their triangle marks point to each other as shown in...
DECK PARTS LIST Ref.No Description Part No. B522 TG POST ASSEMBLY MK10 0VSA11012 Ref.No Description Part No. B525 LDG BELT MK11 0VM412804 CYLINDER ASSEMBLY MK12.5 PAL 6HD or N236ACYL B529 CLEANER ASSEMBLY MK10 0VSA11161 CYLINDER ASSEMBLY MK12.5 PAL 6HD(V) N236BCYL B551 FF ARM(HI) MK12 0VM306183...
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