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OPERATOR'S MANUAL
BEFORE USE
EYE PROTECTION
REQUIRED
Serial #
STEELMAX
Portable Magnetic Drilling Machine
WARNING!
,
BE SURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
HEARING PROTECTION
REQUIRED
CUTTING AREA OR
MACHINE ARBOR
MODEL #SM-D2
d2
®
NEVER PLACE
LINE VOLTAGE
FINGERS NEAR
PRESENT
Date of Purchase
.
BEWARE OF
ROTATING
MACHINE PARTS
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Table of Contents
Summary of Contents for Rockies Global Marketing SteelMax D2
- Page 1 STEELMAX ® OPERATOR’S MANUAL Portable Magnetic Drilling Machine WARNING! BEFORE USE BE SURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED FINGERS NEAR PRESENT ROTATING...
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Page 2: Table Of Contents
TABLE OF CONTENTS Table of Contents ......... .2 Introduction . -
Page 3: Introduction
This performance advantage has been virtually impossible in a drill with the size and weight of the SteelMax d2 until now. The SteelMax d2 provides the latest state of the art features in portable drilling equipment. Among the features are a no-maintenance rail system that eliminates older gib type systems, which lowers maintenance and maximizes the life of your SteelMax annular cutters. -
Page 4: Limited Warranty
RGM RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE. Rockies Global Marketing, L.L.C. will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship, provided the product warranty registration card has been returned to RGM within thirty (30) days of purchase date. -
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS WARNING! WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE. 1. Never Remove Swarf With Bare Hands •... - Page 6 IMPORTANT SAFETY INSTRUCTIONS ( CONT 13. Secure Work • Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to operate tool. 14. Do Not Overreach • Keep proper footing and balance at all times. 15.
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Page 7: Grounding Instructions And Extension Cords
GROUNDING INSTRUCTIONS The d2 drill must be plugged into a three prong outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in diagram. If in doubt of proper grounding, contact a qualified electrician. -
Page 8: Contents Of Package
OPERATING INSTRUCTIONS ( BEFORE YOU BEGIN ) Remove all contents from packaging and inspect to ensure no damage was incurred during shipping. Your SM-d2 package should include the following: DESCRIPTION PART METAL TOOL SHIPPING BOX C31300-130-00-00 SAFETY STRAP C31272-130-00-00 HEX WRENCH 5 H00643-505-01-00 HEX WRENCH 6 H00643-506-01-00... -
Page 9: Ready For Cutting
READY TO MAKE THE CUT 1. Insert the annular cutter in to the machine arbor, lining up the flats on the cutter shank with the set screws on the arbor. Secure the set screws making sure the screws are recessed in arbor body. 2. -
Page 10: After Cutting
(Caution: Do not use the pilot pin as damage can result). NORMAL MAINTENANCE 1 1 . The SteelMax d2 drilling machine is equipped with new unique system for elimination of excess play in slide guides.This rail guide system completely eliminates maintenance or adjustment. 2 2 . -
Page 11: Motor Brush Replacement
MOTOR BRUSH REPLACEMENT WARNING! WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY ALWAYS DISCONNECT POWER BEFORE SERVICING ANY POWER TOOL Motor Brush Replacement. After every 250 hours of operation, check the condition of the (2) carbon brushes (03.16). If their length is less than 10 mm they should be replaced with new ones. -
Page 12: Basic Troubleshooting
BASIC TROUBLESHOOTING 1. Motor will not stay running. • Magnet circuitry is designed to prevent run cycle in the event material “Hold” by magnet is insufficient. Clamp additional material beneath magnet to increase hold. “Run” switch may be manually held in to bypass this safety circuit. -
Page 13: Exploded Views
XPLODED IEWS... -
Page 14: Parts List
d2 Parts List SteelMax ® ITEM DESCRIPTION PART Item Description Part Number 01.01 MAIN BODY ASSEMBLY C31300-010-10-00 01.02 ELECTROMAGNETIC BASE C31300-010-20-00 01.03 PINION SHAFT ASSEMBLY C31300-010-30-00 01.04 D-RING STRAP C31272-010-30-00 01.06 STRAIN RELIEF PG9 H01131-133-01-01 01.07 EXTERNAL RETAINING RING 28Z N18511-110-28-00 01.08 SPRING WASHER 6.1... - Page 15 d2 Parts List (cont.) SteelMax ® Item Description Part Number 03.16 MOTOR BRUSH H01111-200-01-13 03.17 COVER H01262-001-01-01 03.18 SCREW TW4X13 H00653-800-01-04 03.21 SPRING WASHER 4,2X0,5 C-42644 PANEL ASSEMBLY C31300-040-00-003 04.01 PANEL PLATE C32257-040-10-00 04.03 ELECTRONIC CONTROLLER SW-31/120V C31257-041-00-00 04.04 MOTOR ON/OFF SWITCH WLC000005 04.05 MAIN SWITCH, LIGHTED 4 CONN.
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Page 16: Wiring Diagram
Wiring Diagram SteelMax ® SteelMax d2 Drilling Machine wiring diagram... -
Page 17: Machine Labels
d2 Portable Magnetic Drilling Machine Labels SteelMax ® The figure below shows all labels included on the d2 drilling machine. As a required item for machine safety, contact the factory for replacement labels if they become damaged. -
Page 18: Jacobs Chuck Accessory
ACCESSORY MT 2 JACOBS CHUCK OPTION The d2 drill can be used to drill blind or small diameter holes through the use of a MT2 Jacobs chuck option (pn SM2MT). This option significantly expands the utility of the d2 drill. To remove the standard d2 arbor and install the Jacobs chuck adapter, proceed as follows: The d2 drill cutter arbor is removable with the use of the supplied drift or “wedge”. -
Page 19: Specifications
SteelMax Dimensions and specifications Type SteelMax d2 Machine speeds (under load): 360/180 rpm Supply voltage: 110-120V/ 60 Hz Tolerance of supply voltage +/- 5% Motor power 1080 W Spindle bore Arbor 3/4" Weldon ( 19.05 mm) Capacities: max. milling cutter diameter 2”... -
Page 20: Available Steelmax Cutters
® AVAILABLE STEELMAX CUTTERS m2AL SteelMax ® ANNULAR CUTTERS Cutter Dia. (inch) 1" D.O.C. 2" D.O.C. 7/16 SM4375 SM437L SM5000 SM500L 9/16 SM5625 SM562L SM6250 SM625L 11/16 SM6875 SM687L SM7500 SM750L 13/16 SM8125 SM812L SM8750 SM875L 15/16 SM9375 SM937 SM1000 SM100L 1-1/16 SM1062... - Page 21 ® Please fill out this form and return promptly so that we may register your purchase. Model# Serial # Date of Purchase ROCKIES GLOBAL MARKETING, L.L.C. 6200 S. TROY CIRCLE, STE 110. CENTENNIAL, CO 80111 PHONE 303.690.9146 FAX 303.690.9172 STEELMAX.COM Please detach and retain this top portion for your records.
- Page 22 First Class Postage Required ROCKIES GLOBAL MARKETING, L.L.C. 6200 S. TROY CIRCLE, STE 110. CENTENNIAL, CO 80111 ATTENTION: WARRANTY DEPARTMENT...
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