ORDER NO. MD0412597C3 CD Stereo System SA-AK230GCP Colour (S)... Silver Type Specifications n AMPLIFIER SECTION Track system 4 track, 2 channel RMS output power Heads THD 10%, both channels driven Record/playback Solid permalloy head 1 kHz 100 W per channel (5 Ω)
SA-AK23 0GCP D/A converter MASH (1 bit DAC) Mass 6.9 kg Pickup Operating temperature range +5 to +35°C Wavelength 780 nm Operating humidity range 5 to 90% RH (no condensation) Beam Source Semiconductor laser n SYSTEM Audio output (Disc) SC-AK230 (GCP) Music center: SA-AK230 (GCP) Number of channels 2 (Stereo) (FL,FR)
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SA-AK23 0GCP 18 Printed Circuit Board 21.1. IC7002 (MN6627953HB) Servo processor/ Digital signal 18.1. (A) CD Servo P.C.B. processor/ Digital filter/ D/A converter 18.2. (B) Main P.C.B. 21.2. IC7003 (AN8739SBTE2) Focus coil/ Tracking coil/ 18.3. (C) Panel P.C.B. Traverse motor/ Spindle motor drive 18.4.
SA-AK23 0GCP 1 Before Use Be sure to disconnect the mains cord before adjusting the voltage selector. Use a minus(-) screwdriver to set the voltage selector (on the rear panel) to the voltage setting for the area in which the unit will be used.
SA-AK23 0GCP 8. Minimize body motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).
SA-AK23 0GCP 6 Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by static electricity of clothes or human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup). ·...
SA-AK23 0GCP 7 Precaution of Laser Diode Caution : This product utilizes a laser diode with the unit turned "ON", invisible laser radiation is emitted from the pick up lens. Wavelength : 780 nm Maximum output radiation power from pick up : 100 µW/VDE Laser radiation from pick up unit is safety level, but be sure the followings: 1.
SA-AK23 0GCP 10 Disassembly and Assembly of Main Component “ATTENTION SERVICER” Some chassis components may have sharp edges. Be careful when disassemblin g and servicing. 1. This section describes procedures for checking the operation of the major printed circuit boards and replacing the main components.
SA-AK23 0GCP 10.2. Gear for servicing (jig) Information 1. This unit has a gear which is used for checking items (Open/Close of disc tray, up/down operation of traverse unit by manually) when servicing. 2. For preparation of gear (for servicing), perform the procedures as follows. 3.
SA-AK23 0GCP 10.3. Disassembly of Top Cabinet Step 1 Remove 2 screws at each side and 5 screws at rear panel. Step 2 Lift up both sides of the top cabinet, push the top cabinet towards the rear and remove the top cabinet. 10.4.
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SA-AK23 0GCP Step 2 Release the 2 claws, and then remove the CD lid cover. Step 6 Press the POWER button to turn the power off. · [Opening the disc tray manually (Using service tools)] Step 3 Repeat Step 2 but rotate the gear tools in anti-clockwise direction.
SA-AK23 0GCP 10.5. Disassembly of Rear Panel · Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of Top Cabinet Step 1 Remove 8 screws and disconnect wire CN2810 (Fan) at rear cabinet as shown. 10.6. Disassembly of CD Mechanism Unit ·...
SA-AK23 0GCP 10.7. Disassembly of Main P.C.B. · Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 6) of Item 10.4 - Disassembly of CD Lid · Follow the (Step 1) of Item 10.5 - Disassembly of Rear Panel ·...
SA-AK23 0GCP · Replacement of the Power Amplifier IC/ Voltage Regulator Step 1 Remove 2 screws fixed to the Power Amplifier IC and 1 Step 3 Unsolder the terminals of Power Amp IC, transistor and screw to Voltage Regulator. replace the components. Step 4 Fix back the cut portion with a screw as shown.
SA-AK23 0GCP 10.10. Disassembly of Front Panel Unit · Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 6) of Item 10.4 - Disassembly of CD Lid ·...
SA-AK23 0GCP Step 7 Unsolder the motor terminals. Step 8 Remove Deck Mechanism P.C.B. 10.12. CD Mechanism Main Component Replacement Procedures · Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 6) of Item 10.4 - Disassembly of CD Lid ·...
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SA-AK23 0GCP Step 6 Lift up the traverse deck ass’y. Step 10 Remove the FFC board from the connector, and then remove the CD Servo P.C.B. Step 7 Remove the traverse deck ass’y from the timing lever. Caution: When removing or inserting the traverse deck avoid touching the OPU lens and pressing onto the turntable.
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SA-AK23 0GCP Note: Step 1 Install the traverse deck ass’y to the timing lever. Be careful not to lose the 3 floating spring because those will Step 2 Align the boss of traverse deck ass’y with the slot of also be removed on removal of the traverse deck ass’y. traverse cam gear.
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SA-AK23 0GCP Step 5 With pressing the claw (B) in the direction of arrow (1), force the connection lever in the direction of arrow (2). 10.12.2. Replacement for the Disc Tray Step 1 Remove 4 screws. Step 2 Remove the upper plate. Step 3 Remove 3 screws.
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SA-AK23 0GCP Step 6 Insert the gear with hexagonal wrench into the hole. Step 9 With forcing the left guide bar manually because the left guide bar interfers with claw, draw the disc tray. [Installation of the disc tray after replacement] Step 7 Rotate the hexagonal wrench in the direction of arrow, and then open the disc tray fully.
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SA-AK23 0GCP NOTE: Force the right guide bar of tray base manually not to move upwards. Step 4 Holding the disc tray manually, push the disc tray in the direction of the arrow. 10.12.3. Disassembly and reassembly for mechanism base drive unit Step 1 Remove 3 screws.
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SA-AK23 0GCP Step 9 Pressing the claw (B) in the direction of arrow (1), force the connection lever in the direction of arrow (2). Step 6 Install the tray lock spring to hook temporary. Step 7 Release the claw, and then remove the tray lock. Step 8 Release the claw, and then remove the rear lock.
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SA-AK23 0GCP Step 13 Remove the traverse relay gear, traverse cam gear and drive gear. Step 11 Lift up the left end of spindle base unit in the direction of arrow (1), and then remove the unit in the direction of arrow (2).
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SA-AK23 0GCP Step 3 Rotate the disc lever in the direction of arrow (1), draw the disc lever. NOTE: Hold the loading stopper ass’y manually bacause it is flipped by spring. NOTE: Take care not to lose the disc lever spring. Step 6 Remove the cushion spring.
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SA-AK23 0GCP Step 8 Release the 2 claws, and then remove the relay gear A. Step 9 Release the 2 claws, and then remove the spindle shaft. Step 12 Squeeze the shaft of lower hook, and then draw it. Step 13 Rotate the lower spindle in the direction of arrow until Step 10 Remove the lower spindle spring with tweezers.
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SA-AK23 0GCP spread the hold bars of loading stopper and remove the Step 1 Install the traverse cam gear. UP/DOWN base. Step 2 Rotate the traverse cam gear to the direction of arrow. [Installation for loading stopper ass’y] Step 1 Align the claw of loading stoppers ass’y with the slot of spindle base.
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SA-AK23 0GCP Step 4 Install the slide plate 2 to the mechanism base, and then match to the connection lever. Step 7 Move the slide plate 1 to forward fully. Step 5 Install the slide plate 1 to the mechanism base, and then match to the connection leve and align the trapezoid tooth Step 8 Install the rear lock.
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SA-AK23 0GCP Step 13 Install the gear holder, and then tighten the screw (a). Step 11 Remove the tray lock spring from hook,and then latch to the tray lock. Step 12 Install the UP/DOWN gear, change gear, change gear spring, pulley gear and belt in the order of (1) - (5). Step 14 Install the tray base, traverse ass’y, mechanism cover and upper plate.
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SA-AK23 0GCP 10.12.4. Replacement for the motor ass’y P.C.B. Step 7 Release the claw (B), and then remove the motor ass’y. [Notice for motor ass’y installation] 1. Locate the name plate of motor to the traverse ass’y. 2. Align the hole of motor with the ribs. Step 1 Install the belt temporarily.
SA-AK23 0GCP 10.13. Replacement for the pinch roller ass’y and head block · Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 6) of Item 10.4 - Disassembly of CD Lid ·...
SA-AK23 0GCP 10.14. Replacement for the Deck motor ass’y, capstan belt A, capstan belt B and winding belt · Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 6) of Item 10.4 - Disassembly of CD Lid ·...
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SA-AK23 0GCP Step 7 Put the capstan belt A temporarily as shown below. Step 2 Put the winding belt on the pulley temporarily. Step 3 Install the flywheel F. Step 4 Put the winding belt on the flywheel F. Step 5 Install the winding lever and spring while pressing the winding arm in the direction of arrow.
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SA-AK23 0GCP Step 10 Remove 3 screws. Step 11 Put the capstan belt B as shown below. Step 12 Put the capstan belt A on the motor ass’y pulley.
SA-AK23 0GCP 10.15. Replacement for the cassette lid ass’y · Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of Top Cabinet Step 1 Lift up the lever upward, open the cassette lid ass’y. (For DECK1 and DECK2) Step 2 Push up the cassette lid ass’y in the direction of arrow.
SA-AK23 0GCP 10.16. Rectification for tape jam problem · Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of Top Cabinet Step 1 If a cassette tape cannot be removed from the deck (the tape is caught by the capstan or pinch roller during playback or recording), rotate the flywheel F in the direction of the arrow to remove it.
SA-AK23 0GCP 11 Checking for major P.C.Bs Note: Checking of all major P.C.Bs (Main P.C.B., Panel P.C.B., Transformer P.C.B., Deck P.C.B., Deck Mechanism P.C.B. and Power P.C.B.) can be carried out using below procedures. For the disassemblin g procedures, refer to Section 10. 11.1.
SA-AK23 0GCP 11.2. Checking of Transformer P.C.B. 1. Remove Top Cabinet and Rear Panel. 2. Remove CD Lid. 3. Disassemble CD Mechanism Unit. 4. Connect FFC wires (CN2801 & CN2805) from CD Mechanism Unit.
SA-AK23 0GCP 11.3. Checking of Panel, Deck & Deck Mechanism P.C.B. 1. Remove Top Cabinet. 2. Remove CD Lid. 3. Disassemble CD Mechanism Unit. 4. Remove volume knob at Front Panel Unit. 5. Disassemble Panel P.C.B. 6. Disassemble Deck Mechanism Unit. 7.
SA-AK23 0GCP 11.4. Checking of Power P.C.B. 1. Remove Top Cabinet and Rear Panel. 2. Remove CD Lid. 3. Disassemble CD Mechanism Unit. 4. Remove 3 screws at Transformer P.C.B.. 5. Remove 2 screws at heat sink and 1 screw at Power P.C.B. 6.
SA-AK23 0GCP 12 Self-Diagnostic Function 12.1. Self-diagnostic display This unit is equipped with a self-diagnost ic display function which, will display an error code corresponding to the problem occuring. Use this function when performing checking maintenance on the unit. 12.2. How to enter the Self-Diagnostic Function 12.3.
SA-AK23 0GCP 3. Press to close the tray. 4. Press “CD DIRECT PLAY (5)” and wait until the tray is open. 5. Press and remove the CD. 6. Press to close the tray. 7. Press “n/STOP” to indicate Error Code. ·...
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SA-AK23 0GCP 12.8.3. Power supply related error detection Abnormal Items Error Display Method of Detection POWER AMP output abnormal During normal operation, if DCDET becomes ‘L’, normal POWER OFF process shall not be executed, PCNT shall be switched to ‘L’ immediately.
SA-AK23 0GCP 13 CD Test Mode Function This CD test mode is provided to check CD unit without connecting to changer loading mechanism. This mode shall operate CD PLAY with CD unit being connected only and CD Automatic Alignment result is shown on FL display. 13.1.
SA-AK23 0GCP · It shall move up one counter when the above operations ends. The counter will reset to 00000 when 99999 is reached. · To exit CD aging test mode, press button, the tray will return to its PLAY position and power will be off. 13.4.
SA-AK23 0GCP 14 Measurements and Adjustments 14.1. Cassette Deck Section standard value. Bias voltage for Deck 2 14±4mV (Normal) · Measurement Condition Erase voltage for Deck 2 80mV (Normal) − − − − Make sure head, capstan and press roller are clean. −...
SA-AK23 0GCP 9. Set AM-SG to 520kHz. 10. Receive 520kHz in the unit. 11. Adjust L2602 (OSC) so that the EVM-DC value is with 1.1±0.5V. Fig.6 14.2.2. AM RF Adjustment 1. Connect the instrument as shown in Fig. 7. 2. Set the unit to AM mode. 3.
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SA-AK23 0GCP JK5952 10(14) 4(1) -IN_L(R) OUT_L(R) LOW CH (6 W) IC5802 RSN35H2B-P +VCC POWER HIC 11(13) +IN_L(R) -VCC AC DET LATCH FILTER IN GND OUT GND -VCCM D5814 FILTER FILTER Q5802, Q5805 Q5812, Q5813 VOLTAGE SUPPLY/ DC_DET DC DETECT CURRENT CONTROL SWITCH SWITCH...
SA-AK23 0GCP 17 Schematic Diagram (All schematic diagrams may be modified at any time with the development of the new technology) Note: : Push switch : Push switch : Open switch : CD switch : Load switch S951 : Mode switch S952 : Half switch S971...
SA-AK23 0GCP 17.2. (B) Main (Tuner) Circuit SCHEMATIC DIAGRAM - 3 : +B SIGNAL LINE : FM SIGNAL LINE : AM SIGNAL LINE : FM/AM SIGNAL LINE : FM OSC SIGNAL LINE : AM OSC SIGNAL LINE MAIN (TUNER) CIRCUIT R2604 Q2606 TUNER PACK CIRCUIT...
SA-AK23 0GCP 17.3. (B) Main Circuit SCHEMATIC DIAGRAM - 4 : PLAYBACK SIGNAL LINE : AUX SIGNAL LINE : +B SIGNAL LINE : -B SIGNAL LINE : RECORD SIGNAL LINE : MAIN SIGNAL LINE MAIN CIRCUIT Q2980 Q2978 B1GDCFJJ0023 B1GDCFJJ0023 DECK MOTOR SWITCH CR02 SWITCH...
SA-AK23 0GCP SCHEMATIC DIAGRAM - 5 : CD SIGNAL LINE : +B SIGNAL LINE PANEL CIRCUIT : -B SIGNAL LINE (CN6601) ON : MAIN SIGNAL LINE SCHEMA TIC DIAGRAM-9 MAIN CIRCUIT CN2806 CN2806 30 29 28 27 26 25 15 14 13 12 11 10 C2753 C2751 C2999...
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SA-AK23 0GCP SCHEMATIC DIAGRAM - 7 : +B SIGNAL LINE : AUX SIGNAL LINE : MAIN SIGNAL LINE : -B SIGNAL LINE : CD SIGNAL LINE : PLAYBACK SIGNAL LINE : RECORD SIGNAL LINE : FM/AM SIGNAL LINE MAIN CIRCUIT D2951 B0BC7R500001 C2952...
SA-AK23 0GCP 17.6. (H) Power Circuit SCHEMATIC DIAGRAM - 11 : -B SIGNAL LINE : MAIN SIGNAL LINE : +B SIGNAL LINE POWER CIRCUIT IC5802 IC5802 RSN35H2B-P POWER HIC C5521 100V10 R5450 330K D5814 C5443 B0AACK000004 100V10 C5441 C5243 R5445 C5838 R5853 5.6K...
SA-AK23 0GCP 17.7. (I) Deck Circuit & (J) Deck Mechanism Circuit SCHEMATIC DIAGRAM -12 : +B SIGNAL LINE : PLAYBACK SIGNAL LINE : RECORD SIGNAL LINE DECK CIRCUIT C1038 R1055 C1057 220P C1034 2.2K 1000P 50V3.3 C1044 10V33 R1101 R1100 R1015 C1032 0.018...
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SA-AK23 0GCP SCHEMATIC DIAGRAM - 13 : PLAYBACK SIGNAL LINE : +B SIGNAL LINE : RECORD SIGNAL LINE MAIN CIRCUIT (CN2803) ON SCHEMATIC DIAGRAM-4 DECK CIRCUIT CN1001 R1098 R1060 R1057 R1091 2.2K R1097 R1092 R1049 R1084 W1002 2.2K Q1017 B1AARC000002 C1049 3300P MOTOR SWITCH...
SA-AK23 0GCP 18 Printed Circuit Board Note: Circuit board diagrams may be modified at any time with the development of new technology. 18.1. (A) CD Servo P.C.B. CD SERVO P.C.B (REPX0443A) C7670 R7217 C7223 C7601 C7106 C7105 W7011 R7212 TP22 TP29 C7204 W7040...
SA-AK23 0GCP 19 Wiring Connection Diagram FM ANT AM ANT H5950/ W5950 JK2601 JK2801 TUNER PACK To Fan CD LOADING P.C.B P.C.B CN5801 CN2809 CN2810 SOLDER SIDE MAIN P.C.B SOLDER SIDE CN2805 CD DETECT P.C.B SOLDER SIDE 13 14 POWER P.C.B SOLDER SIDE CN2808 CN2801...
SA-AK23 0GCP 21 Terminal Function of IC’s 21.1. IC7002 (MN6627953HB) Servo Pin No. Mark Function AVDD2 Analog circuit power supply 2 processor/ Digital signal OUTL LCH output signal processor/ Digital filter/ D/A AVSS1 Audio output circuit GND 1 N.C. No Connection converter AVDD1 Power supply 1 for analog...
SA-AK23 0GCP 23 Parts Location and Replacement Parts List Notes: · Important safety notice: Components identified by mark have special characteristic s important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used. When replacing any of these components, be sure to use only manufacturer’s specified parts shown in the parts list.
SA-AK23 0GCP 23.1.2. Deck Mechanism Parts List Ref. No. Part No. Part Name & Description Remarks CASSETTE DECK RED0069 R/P HEAD BLOCK UNIT RED0070 P/B HEAD BLOCK UNIT RDG0300 REEL BASE GEAR RDG0301 WINDING RELAY GEAR RDK0026 MAIN GEAR RDV0033-4 WINDING BELT RDV0064 CAPSTAN BELT A...
SA-AK23 0GCP 23.2.2. CD Loading Mechanism Parts List Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks TRAVERSE DECK XTN2+6G SCREW RMX0141 PUSH SPACER RML0517 TIMING LEVER RMQ0749 UPPER SPINDLE RML0516 PLUNGER LEVER RHM0001 MAGNET...
SA-AK23 0GCP 23.3.2. Cabinet Parts List Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks CABINET AND CHASSIS RKFX0126- S1J CASS LID (R) RKMX0105- S TOP CABINET L6FALEFH0030 RMBX0036 CASS OPEN SPRING REEX0202 10P FFC (PANEL) RMCX0021...
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SA-AK23 0GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks D1003 B0ACCK000005 DIODE S6209 EVQ21405R SW AUX D1004 B0BC3R700004 DIODE S6210 EVQ21405R SW DECK 1 D2601 B0BC5R000009 DIODE S6301 EVQ21405R SW POWER D2602 B0CDBB000015...
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SA-AK23 0GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks X7201 H2B169500002 RESONATOR W2926 ERJ3GEY0R00V CHIP JUMPER W2927 ERJ3GEY0R00V CHIP JUMPER DISPLAY TUBE W2928 ERJ3GEY0R00V CHIP JUMPER W2929 ERJ3GEY0R00V CHIP JUMPER FL6601 A2BD00000111 W2930...
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SA-AK23 0GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R1012 ERJ3GEYJ472V 4.7K 1/16W R2252 ERJ3GEY0R00V 0 1/16W R1013 ERJ3GEYJ472V 4.7K 1/16W R2254 ERJ3GEYJ104V 100K 1/16W R1014 ERJ3GEYJ472V 4.7K 1/16W R2266 ERJ3GEYJ330V 33 1/16W...
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SA-AK23 0GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R2646 ERJ3GEYJ104V 100K 1/16W R2918 ERJ3GEYJ103V 10K 1/16W R2651 ERJ3GEYJ820V 82 1/16W R2919 ERJ3GEYJ472V 4.7K 1/16W R2652 ERJ3GEY0R00V 0 1/16W R2920 ERJ3GEYJ472V 4.7K 1/16W...
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SA-AK23 0GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R5832 ERDS2TJ151T 150 1/4W R7218 ERJ3GEYJ102V 1K 1/16W R5834 D0C1330JA020 33 1W R7220 ERJ3GEYJ105V 1M 1/16W R5847 ERDS1FVJ220T 22 1/2W R7221 ERJ3GEYJ101V 100 1/16W...
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SA-AK23 0GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C1056 ECEA1CKA100B 10 16V C2604 ECJ1VB1H102K 1000P 50V C1057 ECJ1VB1H102K 1000P 50V C2606 ECJ1VB1H103K 0.01 50V C1058 ECJ1VB1H102K 1000P 50V C2607 ECJ1VB1E473K 0.047 25V...