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GasTech Millenium Hydrocarbon Instruction And Operation Manual

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Millenium
Millenium
Hydrocarbon
Gas Detector
Instruction and Operation Manual
GasTech Australia Pty Ltd
106 Westpoint Center
396 Scarborough Beach Rd Osborne Park
61 8 9242 1869 Fax 61 8 9242 1959
Email info@gastech.com.au Web site www.gastech.com.au
Version 092501

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Summary of Contents for GasTech Millenium Hydrocarbon

  • Page 1 Millenium Millenium Hydrocarbon Gas Detector Instruction and Operation Manual GasTech Australia Pty Ltd 106 Westpoint Center 396 Scarborough Beach Rd Osborne Park 61 8 9242 1869 Fax 61 8 9242 1959 Email info@gastech.com.au Web site www.gastech.com.au Version 092501...
  • Page 2 Warranty GasTech Australia Pty Ltd (GTA) warrants products manufactured by GTA to be free from defects in workmanship and materials for a period of two (2) years from date of shipment from the factory. Any parts returned freight pre-paid to the factory and found defective within the warranty would be repaired or replaced, at GTA's option.
  • Page 3: Table Of Contents

    Table of Contents SPECIFICATIONS GENERAL DESCRIPTION III. OPERATION Installation and Startup CALIBRATION MAINTENANCE PARTS LIST VII. DRAWING SECTION...
  • Page 4: Specifications

    I. SPECIFICATIONS Model: MILLENIUM Infrared Hydrocarbon Gas Detector Available gases: Methane Hexane Isobutane Ethane Octane Ethanol Ethylene Benzene Methanol Ethylene Oxide Ethyl Benzene 1-Butene Propane Toluene Cyclohexanone Propylene Xylene Cyclohexanol n-Butane Heptane DimethylPropane Please note that this list is not all-inclusive. The MILLENIUM can be calibrated for most hydrocarbons, provided a calibration gas is available.
  • Page 5: General Description

    II GENERAL DESCRIPTION CONVENTIONS The following conventions are used in this manual. Warning Statement VDC (DC Voltage) MILLENIUM The MILLENIUM Infrared gas detector is a microprocessor based intelligent gas detector that continuously monitors combustible hydrocarbon gases and vapors within the Lower Flammable Limit (LFL). The MILLENIUM is ideally suited for use in harsh environments and where the cost of required maintenance for conventional catalytic detectors is prohibitive.
  • Page 6 Infrared Absorption Spectrum for Methane 100% Reference Absorption Band Band Wavelength The dual channel receiver is a single wafer, double filtered, dual receiver with an internal optical barrier. The elements are perfectly matched resulting in overall stability and superior performance throughout the entire temperature range.
  • Page 7: Operation Installation And Startup

    III. OPERATION Installation and Startup Warning: The user shall be made aware that if the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. The first step in the installation process is to establish a mounting location for the MILLENIUM. Select a location that is typical of the atmosphere to be monitored or close to the anticipated source of a dangerous gas.
  • Page 8 Warm-up When power is applied to the detector, it enters a one (1) minute warm-up mode. The output current will be 0.8 mA during the warm up time period. At the end of the warm-up period with no faults present, the detector automatically enters the normal operating mode (4 mA).
  • Page 9: Calibration

    IV. CALIBRATION SEC MILLENIUM The MILLENIUM is factory calibrated zeroed and spanned. Unlike catalytic sensors it does not require routine span gas calibration to ensure proper operation. The MILLENIUM can be calibrated for almost any hydrocarbon using a calibration gas of the hydrocarbon that is to be detected (target gas).
  • Page 10: Parts List

    VI. Parts List Part Number Description 142-0280 Replacement Sensor MILLENIUM 190-1001 2001 Sensor Separation Kit 142-0877 Insulation Tube 142-0497 MILLENIUM Replacement Hydrophobic Filter 142-0297 MILLENIUM Wave Guide Tube 142-0570 MILLENIUM Wave Guide Tube Collar 142-0636 PC IR Link Kit...
  • Page 11: Drawing Section

    VII. Drawing Section Figure # Title Figure 1 Wiring Diagram, MILLENIUM Figure 2 GTA Sensor Separation Kit...
  • Page 12 WHITE: Calibration/Data RED: +24 VDC 3/4“ NPT BLACK: -24VDC (DC Common) THREAD BLUE: 4 TO 20 mA Out OutOUTPUT Earth Ground Stud 10-32 6.5 inches 165mm 2.6 inches 66mm WIRING DIAGRAM MILLENIUM SENSOR FIGURE 1...
  • Page 13 WIRE ENTRY FOR RETURN TO SEC 2000 3/4 NPT WIRE ENTRY FOR SENSOR 3/4 NPT NOTE: HOUSING RATED FOR CLASS 1, DIV 1, GROUPS B, C AND D SEC SENSOR SEPARATION KIT FIGURE 2...