Guarantee cover or replacement of parts. ManuFacturer’s Warranty All Swift Group caravans have a 6 year body (‘Warranty’) shell integrity guarantee and a 3 year SuperSure manufacturer’s warranty from the date of 6 year body sHell InteGrIty...
• T he cost of transporting, towing or resulting from accidental damage or damage Swift Group Ltd, the Warranty and Guarantee moving the caravan by any means caused by misuse of any component part of will be honoured subject to the following (or consequential costs relating to the caravan.
Customer Care of ownership form set out in this handbook. Team will respond to you within five Failure to notify Swift Group Ltd of a change requIre assIstance working days from the date of receiving the...
3. Jockey wheel. 18. Refrigerator 230V AC, 12V DC and gas. have your caravan inspected and serviced by 4. Chassis and chassis to body security. 19. Gas system. an authorised Swift Group Service Centre at 5. Corner steadies. 20. Water pump, taps and water system. least once per year. 7. Tyres and tyre pressures.
towing code caravan toWInG code Maximum user payload: strength of materials, loading capacity The maximum allowable weight to be put into of tyres etc. this code of practice contains the caravan whilst it is being towed. This is recommendations jointly reviewed and WarnInG: under no circumstances should made up of 3 sections: agreed by the following organisations:...
towing code Notes: (i) When measuring the noseweight it is important that the caravan is fully loaded. Do not place extra items indiscriminately into the caravan after this adjustment has been made. (ii) The caravan is intended to be towed slightly nose heavy.
towing code type oF drIvInG lIcence Held in some cases, less than the kerb weight. scales, of such length that the caravan floor is horizontal with the jockey wheel raised clear of Vehicles with automatic transmission may need In order to be able to tow a caravan a driver the ground.
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towing code An initial deposit is payable on each cylinder. Any light passenger vehicle registered in the 190mm and width of 175mm. We recommend the use of 5kg or 6kg Propane UK on or after August 1st 1998 (S registered WarnInG: your caravan dealer should be or 7kg Butane bottles. One position for use and plate) will require a type approved towbar consulted if additional equipment is to be one for storage only.
towing code preparInG For tHe road pre-load cHecKlIst caution: never enter the caravan without first lowering the four corner steadies with the brace provided . beFore loadInG cHecK: loose articles are stowed securely. Do not stow tins, bottles or heavy items in overhead lockers prior to towing.
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towing code 2. Load evenly right to left so that each • M aximum Permissible Towing Mass. caravan wheel carries approximately the • V ertical Static Load on the same weight. caravan coupling. 3. Do not load items at the extreme front or • M aximum Vertical Load on the rear since this can lead to instability due to car towball as specified by towing the ‘pendulum effect’.
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towing code If you have a bolt on type towball you should conventional road-going car and driven in the types of tyres fitted ask your dealer to check clearance around the same considered manner. The original tyres fitted by the manufacturer are towball to allow for the stabiliser to articulate.
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towing code tHe tyre laW to ensure maximum tyre life, safety and aging process of untreated rubber. However, handling characteristics. tyres do deteriorate with age, which increases tyre pressures the risk of tyre failure, and there are many ways Over or under-inflating tyre is likely to seriously Tyre pressures should be maintained at in which this can be spotted: impair their performance and may prejudice the...
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towing code Wheel rims Check wheelnuts, tyre pressures and car directly at the caravan drawbar. Remove Two sizes of wheel rims are used 5.5J x 14 and tyre conditions. towball cover and keep in car. 6J x 15, the rim sizes are the same for both Fully raise all four corner steadies. (Fig. A). Adjust the jockey wheel to ensure the cup is steel and alloy rim, incorporating a double high enough to slide over the towball.
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towing code Adjust jockey wheel to lower cup on to the WarnInG: If the green band is showing ball. A click indicates it is fully engaged. Ensure when the hitch head is not connected black handle has returned to its free position. to the towball there is a fault - contact your dealer .
Passengers are forbidden to ride in a caravan. Regularly check the cable and clip for damage. If in doubt contact your Swift Group dealer. breaKaWay cables Make sure the cable runs as straight as possible and goes through the cable guide UK law requires that all caravans are fitted with a fitted underneath the caravan coupling head.
MovInG oFF Having followed this advice, should you feel that a satisfactory coupling arrangement cannot Let the clutch in smoothly. be achieved, consult your Swift Group dealer or towbar supplier. Allow more engine speed to produce the power to move the additional weight of the caravan.
towing code alKo spare WHeel caravan to move backwards. At the same Carry out all manoeuvres as smoothly time the transmission lever swings back and as possible. carrIer tIps compensates for the entire travel. Use nearside wing mirror to check caravan has The caravan needs to be jacked to the When reversing up a slope or on a loose cleared when overtaking.
towing code cHanGInG a WHeel 1. L eave caravan hitched to towing vehicle and ensure handbrake is applied. 2. Lower corner steadies (as safety measure) on the side that the wheel is being changed to stabilise the caravan. 3. Remove wheel trims if fitted 4. U se wheel brace to slacken off wheel nuts on the wheel to be changed.
towing code re-checked after approximately 15 miles of Ensure that the jack is located in the correct (i) C arry a good sized wedge shaped piece of running. (See 9 above). position, i.e. on the jacking bracket on the wood with a rope or light chain attached. chassis for the AL-KO side mounted jack Wheel bolt tightening (ii) Attach the other end of the rope to the (Fig.B).
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towing code Try to choose an area which is dry, reason- ably a wheel off the ground for levelling purposes, aKs3004 level and preferably with a hard base. further adequate support should be applied so Release the stabiliser by lifting the red handle. that the steadies do not take any undue strain. Then lift the exposed black handle forward until If you have no alternative but to pitch on a it clicks up, at the same time winding down the...
safety & security FIre see that there is no fire and never remove the battery from the alarm except when changing it! Important: Your attention is drawn to the notice Always test the alarm immediately after a long affixed inside the caravan advising on fire period of absence.
safety & security individual needs of your caravan. Warning: the electronic test button WarnInG: provide one dry powder fire provides a full test of the unit’s extinguisher of an approved type or High level ventilation is achieved by means of functionality . do not try to test the alarm complying with Iso 7165, of at least 1kg the roof lights and washroom roof ventilators.
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Note: Never allow modification of electrical or Your local police can obtain the use of a LPG systems and appliances except by qualified decoder by contacting C.R.I.S. on telephone persons at an authorised Swift Group dealership. no: 01722 411430 caravan insurance It is recommended that the caravan and its securIty contents should be insured against theft.
services Water Water system schematic caravan TAPS without water tank Connection of services is dealt with under the separate headings. FILTER / PUMP In all cases users should become familiar with WATERLINE the equipment manufacturers’ instructions. Advice and leaflets, if not supplied with the WATER FILTER &...
services autoMatIc Water troublesHootInG Accumulation of debris inside pump and plumbing systeM puMp Worn pump bearing (excessive noise) Warning: before servicing pump, turn off Features Punctured pump diaphragm (pump leaks) pump and drain water from system! Defective motor Self-Priming Failure to prime Dry Running system care and maintenance Motor operates, but no pump discharge...
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services sure to have a catch pan or a rag under the Water at a suitably hot temperature empty filter cartridge (this will ensure the pump to prevent water from spilling. Turn the containing an appropriate detergent is filter is not affected by the disinfectant/ pump off once the plumbing is empty.
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services Warranty Products are guaranteed from the date of purchase against defects in materials and workmanship. If the unit proves faulty, return it to your supplier with proof of purchase and purchase date. Please note that frost damage is not a valid warranty claim. The manufacturer retains the right to repair or replace the unit.
services Note: Regulator valves should always be in the WarnInG: Inspect flexible gas hose(s) ‘OFF’ position when towing. regularly for deterioration and renew as General InForMatIon necessary with the approved type, in any Gas Hoses Gas bottles case no later than 5 years after the date of A high pressure hose, or pigtails as they are Bottled Liquified Petroleum Gas (LPG) is the being called must be used with the new style...
services Facts about lpG Butane is suitable for use at temperatures down b) Avoid naked lights when connecting or to 2°C but will not work below that. LPG is not poisonous. changing a cylinder. propane Bi-products are harmless. c) Check the flexible hose frequently. Propane is supplied in Red, or partly red There is danger if all air and oxygen d) The gas is heavier than air and therefore...
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services this case the confined atmosphere becomes RED Water Heater WarnInG: If using cylinders other than depleted of oxygen which leads to the WHITE Space Heater those recommended, the user must formation of the highly poisonous gas ‘carbon BLUE Fridge ensure these are adequately supported, monoxide’. Carbon Monoxide is odourless, GREEN Oven...
services electrIcIty any cover replaced on the socket outlet at (b) the mains supply is suitable for your installation and appliances, i.e. whether the site supply point before disconnecting As with electricity in the home, care must be the flexible cable from the caravan . It is it is AC or DC and whether it is at the exercised when handling mains electricity.
services overseas connectIon 230v MaIns electrIcal *the names and addresses of approved contractors in any locality (there are over equIpMent poWer Note: Connection to a mains voltage supply 10,500 in the uK) can be obtained from consuMptIon OVERSEAS requires particular attention. electricity shops, or direct from: Care must be taken when connecting Note: It is possible that the 230v mains electrical NICEIC, Vintage House, supplies abroad since the supplies can be of...
services WIrInG oF connectInG cable and caravan MaIns Inlet Warning: it is essential that connections are made exactly as shown. If terminal markings are not in accordance with the diagram they must be ignored. If in doubt consult a qualified electrician. The legal length of the mains inlet cable is 25 ± 2 metres. When in use it must be fully uncoiled and protected from traffic.
services typIcal applIance consuMptIon FIGures 230 volt 12 volt lp Gas appliance/ Item Watts amperes Watts amperes grams/hour Refrigerator 115 W 0.5 amp Only when towing 12 - 17.5 g/h Ultraheat Space Heater 500 W 2.2 amp 12 W 1000 W 4.5 amp 12 W 1.0 amp 30 to 280 g/h 2000 W 8.5 amp 12 W Ultrastore Water heater 850 W 3.7 amp Not applicable...
electrics ne190 control panel If the CAR Battery voltage remains (exception of the fridge) will be switched OFF under 10,5V more than two minutes, and the Leisure battery will be connected to the the System will automatically engine power generator. disconnect the CAR Battery, E4 The SYSTEM NE189-NE190 provide some is blinking for 30 seconds. information about typical fault: When the main is connected and the charger is Error 1 OVERLOAD PUMP working, the LED is on.
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electrics Habitation relay To conform to European Safety Standards (EMC), all caravans have been equipped with a habitation relay. This relay is actuated when the 13-pin plug is connected to the tow vehicles sockets and the car ignition is turned on. The relay automatically isolates all 12V equipment within the caravan, excluding the fridges 12V power supply, from the car.
electrics tHetFord battery box Instruction The Thetford Battery Box is intended to accommodate an auxiliary battery in your caravan. The Battery Box has a CE socket to connect to a 230 V power supply. Inside the Battery Box there is the option to fit several sockets and outlets. precautions and safety instructions • U se caution when mounting the battery, as batteries contain acid liquids which...
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electrics Note! Incorrect connection of the cables thickness of the cable is 10 mm. When closing Warning! will cause a short circuit with potential the door, the attached cable is to be fed • U se precaution when mounting the hazardous consequences. through the slot at the bottom right of the door. battery, as batteries contain acid liquids After mounting the terminals, lift the battery which can cause severe injuries and together with the Soft Tray into the middle of...
electrics cleaning and maintenance • B efore the camping season or extensive polypropylene, it is resistant to temperatures travelling, check the Soft Tray for faults and up to 60 degrees Centigrade. Installing • U se protective clothing and glasses when replace if necessary. the battery box in a position where it will handling a leaking battery, and avoid be exposed to higher temperatures will direct contact to the skin, eyes and...
electrics It is recommended that the fuse rating fitted in Note: 85 Amp batteries and above should be externally located device to pass from exterior to this location does not exceed 20 amps. checked dimensionally before purchasing, to interior to meet the connection point. This cable ensure fitment within the battery compartment, pass through will be capped both internally and WarnInG: switch off all appliances and as brands vary in size.
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electrics • T he AC output of generators is often derived from an AC alternator, rectified to DC then inverted back to AC. In essence this means the output sinewave may not be very smooth and may not run sophisticated electronics efficiently. Some of the new wave of gensets are more sophisticated in their production of a sinewave output and are more suited to run electronic equipment.
IMportant attention: before using for the first time, it the Swift Group Limited cannot accept To maximise the use and life of all fitted is essential to flush the entire water supply responsibility for any changes that may equipment in your caravan it is essential that through with clean warm water .
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Fitted equipment 1. C heck that the safety/drain valve in the 3. Open safety/drain valve: Lever in vertical cold-water intake is closed. Lever should position, (Fig. 1) position (f). be in the horizontal position, position (e). 4. T he water heater is now drained directly 2. Open the hot tap in the bathroom or kitchen to the outside via the safety/drain valve. with pre-selecting mixing taps or single Check that the water contents have been lever fittings set to hot.
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Fitted equipment of this point can lead to the function of the Note: The water temperature cannot be 3. If there is a defect in the electronics, return appliance being impaired through water, dirt selected, automatic temperature limitation at the control Printed Circuit Board well or insects), close quick-acting valve in the gas approx.
Fitted equipment truMa s 3002 technical data b. The use of non-Truma spare parts/accessories auto space Heater Water contents: 10 litres c. N on observance of the Water pressure: up to max. 2.8 bar Instructions for heaters fitted with automatic operating instructions. ignitor or piezo ignitor Type of gas: Liquid Gas 3.
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Fitted equipment cassette (see changing batteries, page 62). 4. A ny alteration to the appliance (including exhaust duct and cowl) or the use of spare thermostat parts and accessories, which are important Set the required room temperature at the to the function of the heater and which are control knob (numbers 1-10). For an average not original Truma parts, as well as the non- room temperature of approx.
Fitted equipment teb Fan changing of batteries instance never hang washing on or in front of the heater to dry. Misusing your heater changing the batteries on the in this way could cause serious damage always observe the operating instructions automatic Ignitor from overheating. Do not place flammable prior to starting! Only change the batteries with the heater objects near the heater.
Fitted equipment a year before the heating season starts. Clean The electric heater can also be operated the impeller wheel carefully using a brush or without the Trumavent fans. tooth brush. WarnInG: surfaces become hot in use, guards provided do not give full protection to the young or elderly truMa ultraHeat addItIonal electrIc HeatInG...
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Fitted equipment The electric heater can also be operated 5. A ny modifications to the appliance or without the Trumavent fans. the use of spare parts and accessories important for operation which are not If the heater is operated simultaneously with original Truma parts, of non-observance of electricity and gas, the electrical unit will switch the instructions for installation and use will itself off before overheating occurs as a result...
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Fitted equipment butterfly outlets switching off technical data The butterfly plate may be opened or closed Push slide switch (a) to the “OFF” position. Power supply: 230 V ~, 50 Hz to control the quantity of air and may also be Important operating notes Power consumption twisted around to control direction.
Fitted equipment tHetFord absorber Warning! “Warning” alerts the user to the electrical parts yourself. They must be danger of damage to the product or repaired by a qualified service engineer. reFrIGerators to the user if the user fails to carry out Contact the Customer Service department This user’s information is for Thetford the described procedures carefully.
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Fitted equipment contact the Customer Service always let hot food cool before placing and-slide plastic strip. To secure products on department of Thetford. it in the refrigerator; the rack while driving, push the plastic strip as tightly as you can against the products on the • You suspect a leak in the cooling system: never keep the refrigerator open longer rack.
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Fitted equipment Model numbers: W ater freezes fastest with the thermostat at will turn blue and all symbols on the LCD the highest setting. display will light up. electrical ignition (n112e) Tip! Make ice cubes at night when your 4. U se the mode selection switch to select the • E ES (Electric Energy Selection): refrigerator has more spare capacity. power supply that you want. The LCD display the ‘Electric’...
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Fitted equipment at the warmest temperature setting. Ten • F or the pressure regulator model, see the accident results in a fire, there is a danger of seconds after release of the cooling level information plate inside your refrigerator explosion. It is prohibited to use gas to power selector switch, the system will switch off and the table at the back of this booklet.
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Fitted equipment door locking mechanism Important; do not use the winter/ storage Important! - Do not use soap or aggressive detergents that are abrasive or soda-based. Frost will form in the refrigerator if the door cover in temperatures greater than 8°c as this can damage the cooling unit at the rear is not closed properly.
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Fitted equipment accordance with the local regulations must improve the airflow and improve the cooling troubleshooting be used. Position the hose so that it can performance of the refrigerators. If your refrigerator does not refrigerate rotate, is not kinked, and will allow properly or will not start, run through the storage following checklist.
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Fitted equipment control panel diagnostics possible cause action you can take Refrigerators with a LCD control panel have a problem: refrigerator will not work on gas special diagnostics area which displays an error code if there is a fault. a) Gas bottle is empty. a) Replace the gas bottle. • F ault 1: AC heater current is measured to b) Valve of the gas bottle or one of the shut-off b) Open the valve of the gas bottle or shut-off be 75% below nominal current.
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Fitted equipment • F ault 7: Senses gas output terminal OFF • F ault 11: No energy source is available and when should be ON. control is in AUTO mode. Action: Contact your dealer or a Thetford Action: Your controls are in AUTO mode, Service Centre. but no energy source is available. Start the engine, connect the 230V supply or open • F ault 8: AC mains supply is 20% the gas supply and reset the refrigerator by...
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Fitted equipment Guarantee, customer service and liability alterations have been made to the middle position of the thermostat (both the product with gas operation and mains voltage). Guarantee Thetford B.V offers the end users of Thetford the product has been repaired by • S tore foods that have been pre-cooled.
Fitted equipment Glen dIMplex Hobs, GrIlls In the event of the burner flames being panel removed (glass oven doors only). accidentally extinguished, turn off the burner and ovens If the cooker has a storage compartment below control and do not attempt to re-light the the oven, this should only be used to store please read the manufacturers instructions burner for at least 1 minute.
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Fitted equipment Always use the most appropriate size of burner may occur. locater bumps. To remove the handle, place for the pan you wish to use. Use pans with a the grill pan down, and lift the handle slightly as To switch on, turn the hotplate control knob to flat base of minimum 100mm/4 ins diameter, you slide it along the recess.
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Fitted equipment • D o no use foil on the oven shelves as 3. If the flame goes out, the flame sensing considerable amount of grease. This combined this creates a fire hazard, and can hinder device cuts off the gas supply to the burner. with spillage can become a hazard if allowed circulation of heat. To light the oven again, wait for 3 minutes to accumulate on the appliance through lack then repeat the above procedure.
Fitted equipment sHarp r209 MIcroWave oven Glass parts (if fitted) stainless steel surfaces Door panels, facia panel, hotplate lid (stainless steel models only) Please refer to the appliance manufacturers Do not use abrasive cleaners or polishes. Use Only use a clean cloth wrung out in hot soapy handbook regarding: operation, cooking advice, a mild cream cleaner, eg; Cif. Rinse thoroughly water, and dry with a soft cloth.
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Fitted equipment • I f the plug fitted to your oven is a non- • Never move the oven while it is operating. rewireable type and in the event of the • N ever place any object such as a tea towel, socket outlet in your home not being ornament, recipe book etc in any of the air compatible with the plug supplied, cut-off gaps between the microwave and the inside the mains plug.
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Fitted equipment advisory note for users of a microwave oven maximize the space available for all the family Microwave oven if factory fitted the activities that take place in the modern Caravan Microwave Ovens were originally introduced specification is: and Motorhome. The housing also secures the to re-heat pre-cooked pies etc. Over the years microwave whilst travelling. Make SHARP people started using them for re-heating ready...
Fitted equipment tHetFord c250 cWe cassette toIlet The Thetford Cassette Toilet is a high quality product. The toilet forms an integral part of your caravan or motorhome bathroom, thanks to its functional design which combines modern styling and ease of use. The C-250 Cassette Toilet is manufactured from high quality synthetic materials which makes it a durable, user and maintenance friendly toilet.
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Fitted equipment optional Features Waste Holding Tank is covered. For more flush water fresh and improves the flushing. information on Thetford toilet fluids, see last Next, fill up the flush-water tank with clean p) Electric Blade page of the Thetford user manual. Screw water (approximately 8 litres) using a jerry q) Automatic Ventilator the cap back onto the emptying spout and can or hose.
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Fitted equipment emptying Important Warning notice! If your toilet note . the vent plunger should only be has its own flush-water tank, please make The Waste Holding Tank has a capacity of 18 depressed once the emptying spout is sure that you do not travel with a flush- pointing downwards .
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Fitted equipment If the vehicle’s waste tank is full, the Waste • F lush the toilet bowl with water and wipe the Waste Holding Tank by turning it anti- Pump-Out light will flash rapidly and no pump- down the rest of the toilet with a damp cloth. clockwise and rinse it under a tap. out will be possible until the central tank is • C lean seat and lid The seat and lid can • R emove the cover plate from the Automatic...
Fitted equipment environmental reasons the use of antifreeze, such and Maintenance). After cleaning, fill it note . never use vaseline or any vegetable as that used in car radiators, is not recommended. with water, put it back and empty it via the oil except olive oil . these may cause waste pump-out system. Repeat this twice. leakage or malfunction .
Fitted equipment 3. I nsert male nozzle on appliance into female link from the connection point in the battery WarnInG: care should be taken when coupling, push firmly until click is felt. box, to an auxiliary connection point at the using the external barbeque point . primary TV position within the caravan.
Fitted equipment Connect the socket in the battery box, with similar) to the socket in the battery box with to be connected from that player’s headphone a suitable lead, to the appropriate socket a suitable lead. socket. (A separate lead may be required). on the caravan site supply post.
Fitted equipment status 530 dIrectIonal tv and beddInG 6. S ecure by tightening the Mast Locking Collar and Wall Bracket FM radIo antenna Sleeping bags and continental quilts can be REMOVING THE ANTENNA compressed into small spaces and can be (model dependant ) ready to use in minutes. A permanently fitted Status can be easily Firstly determine the approximate location removed leaving only the Mounting Foot and...
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Fitted equipment lower single beds assembly (Figs . a & b) 1. U nroll bed slat bundle and place between the recess in both seats. 2. Arrange seat cushions as appropriate. double bed assembly (Fig . c) 1. G rip front of slatted bed and walk backwards until bed is fully extended. 2.
Fitted equipment To operate, pull down by holding the accidental injury. Spring can now have more or WarnInG: use upper bunks for sleeping fingergrip(s), gently ease towards the window to less tension applied as required. only, with the provided protection against locate the catches.
Fitted equipment doorscreen HeKI-2 rooF lIGHt (seItz) caution: When opening or releasing the doorscreen, care must be taken to avoid When drawing or releasing the doorscreen, The lift/tilt roof light can be set in 3 positions by trapping fingers . care should be taken not to let it spring back means of pneumatic springs.
Fitted equipment MInI HeKI rooFlIGHt tHe oMnIvent (12v) rooFlIGHt To open depress button and push bar upwards. The Omnivent is a double glazed rooflight The rooflight has two open ventilation positions constructed from a synthetic ultra-violet and a fully open position. screened material. Its side operating mechanism allows a completely free central opening with The blind and flynet operate independently of built-in fixed ventilation when closed.
Fitted equipment care oF laMInate tops, The pedestal table can be swung round for easy access to the seating and then re- tables, FurnIture and doors positioned afterwards. (Fig. B) DO NOT use abrasives, chemically treated Tables stored in the table storage compartment cloths or aggressive detergents as these may must be securely clipped into place whilst cause damage in transit.
Fitted equipment table storaGe Important: Care must be taken when using an awning To avoid damage care must be taken when as poles and suckers can cause damage to removing tables from their stored position. exterior side panels. Where two tables are stored together in a Awnings should be taken down in strong low level storage area care should be taken winds to protect the side panels from cosmetic...
. As a result, excess water vapour condenses to your nearest Swift Group dealer or contact form droplets. care should be taken as the silicon in Supercare customer services on 01482 Why condensation occurs some polishes can attack the rubber used 875740 for advice.
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Maintenance When condensation occurs c) After showering, keep the bathroom to warm up, so it is better to have a small Condensation occurs usually in winter, because window or skylights open, and shut the amount of heat for a long period than a lot the Caravan is cold and because skylights, bathroom door long enough to dry off the of heat for a short time.
Maintenance are specialist cleaned only. The foam used cause premature failure and will invalidate WarnInG: do not wash your caravan in cushions is manufactured to meet fire the warranty. “Thetford Bathroom Cleaner is with a high pressure washer as these regulations.
Maintenance WInterIsatIon/storaGe • O pen locker, light is mounted above. Leave furniture doors and lockers open to allow Locate fixing screws (orientated towards air to circulate fully. This is probably an opportune moment to ceiling) and remove. soft Furnishings arrange for the caravan to have its annual • I n the case of a side locker, a small furniture Clean and dust the upholstery and if possible service at your appointed dealer.
Maintenance All single lever mixer taps, including the shower The Thetford Cassette porta potti is easily system is well flushed through. mixer, should have the lever moved to the winterised for storage. Empty the fresh water Connect the pump. central position and lifted to the open position tank using the drain tube/fresh water tank level Fill the system with water until water flows for hot and cold.
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Maintenance Manufactured from high quality steel, the It is recommended that the chassis/ loadings on coupling Heads, overrun assemblies and axles chassis has extra deep sections to provide components are washed off, using a pressure strength at points of maximum stress. Large washer on an annual basis (especially after The permitted ‘nose’...
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Maintenance axle types must not be exceeded. We recommend you record the Axle details for future reference. safety precautions It may be possible if required for the caravans No welding is permitted on AL-KO Axles MTPLM to be upgraded. It is important that the wheel and hub/ brake Your caravan dealer will require the following drum are compatible.
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Maintenance applied, the caravan/trailer is able to move is a ONE-SHOT NUT (ie. must only be used The reliability, safety and suitability of parts backwards by 25 cms until the spring cylinder/ once). If removed it must be replaced with a designed especially for our products, has been gas spring takes effect. NEW flanged nut - torqued to 290 ± 10 Nm determined using a special test procedure. In (214 +/- 1 7.5 lbs/ft). A small amount of special spite of constantly monitoring the market we are Maintenance and cleaning...
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Maintenance hexagonal axle tube. These provide suspension properly when the handbrake is not in the and have inherent damping characteristics. FULLY OFF position. (Fig. 10). Figs. 7, 8 & 9 show the deformation of the 3. J ack up one side of the caravan, using the rubber elements at the extremes of AL-KO Side Lift Jack System. (see Jack suspension movement. Operating Instructions). The axle is designed to ride with the 4. R emove the inner plastic bung from the suspension drop arm at, or slightly below, the backplate to expose the “starwheel”...
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Maintenance Fig . 10 Fig . 11 When the inner cable is pulled out it should extend between 5 and 8 mm. (Fig.12). (On tandem axles a double abutment (bracket) is fitted to the front axle ONLY). 8. R epeat for other wheel or wheels. 9. On tandem axles the brake cables from the rear axle should pass over this axle and cross over each other, before being connected to the abutment (bracket) on the Fig .
Maintenance 10. E nsure the balance bar (compensator) cylinder (the energy store for the handbrake Torque Wrench to 88 Nm (65 lbs/ft) - on all is being pulled evenly (Figs.10 & 12). operation) must be able to rotate ONLY, M12 wheel bolts. Remember to over-tighten Excessive movement to this bar (double not slide on the brake rod. (Fig. 12). (If the is just as dangerous as to under-tighten, as on tandem axles) would indicate possible overrun assembly is fitted with a gas strut this can distort the wheel rims.
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Maintenance accordance with EC Directive 94/20 (DIN Maintain the same clearances for other 3. A bolted-in type ball coupling (Fig. 22) is only 74058). If these clearances are infringed by manufacturers’ overrun assemblies. permissible if the thread is locked or welded. special attachments, then the use must be 2. N ot suitable for use with overrun devices checked separately. which can revolve above 25 (Fig. 20). clearances for stabiliser Handle (Fig . 19) 3. S wan Neck towbars (fixed or detachable) The area above the towball of the vehicle must are suitable for use with the AKS 3004...
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Maintenance 7. T he AKS 3004 should only be operated by 3004 is not placed on the ball, the handle will one person, when opening or closing the remain open. Put the opened coupling onto the handle, to reduce injury risks. clean towball. The handle must now make an audible click and return to the flat position. aKs 3004 delivery specifications Coupling handle (Fig. 23/Item 1), Stabiliser Lever (Fig.
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Maintenance 3. Close Stabiliser lever until resistance is felt Manoeuvring (ie friction pads are in contact with the ball For easier manoeuvring (on campsites etc), pull but not yet under pressure). the stabiliser lever to the ‘up’ position. Please do not use the stabiliser lever as an manoeuvring handle.
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Maintenance noises whilst driving b) Lubricate the drawshaft sleeve via the As a rule, the friction pads of the AKS 3004 do grease nipples. In addition, push the gaiter not make a noise during driving. Any clicking, forward and grease (DIN 51 825 KTA 3K) creaking or squeaking noises that do arise may the exposed part of the shaft (Fig. 30). be due to the following: c) Visit a specialist workshop to have the a) Foreign bodies or dirt between the friction...
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Maintenance present) and press in as far as it will go (Fig. c) T owball is in a new condition (50mm) but 31/Item 4 & Fig. 32). the front/rear friction pads show a high degree of wear. checking the efficiency of the front/rear friction pads Establish the diameter of the towball so that conclusions may be drawn as to the wear of 1. C ouple the AKS 3004 to the towball but do the friction pads (ball diameter must not be less...
Page 108
Maintenance coupling up 3. The surface of the towball must be free of c) U se multipurpose grease DIN 51825 KTA 3K. grooves, rust or seizing marks. Manoeuvre towing vehicle or trailer to Warning: When lubricating, ensure none gets coupling point. 4. T owballs coated (with paint or similar) into the friction pad or towball holding area. must have this surface completely Overrun devices fitted with 50 mm al-Ko secure imobiliser coupling head...
Page 109
Maintenance Caution: The breakaway cable operates the overrun device Fitted with 50 mm coupling Head handbrake (emergency brake), in the event of the caravan/trailer becoming detached Connect trailer electric plug controlling lights from the towing vehicle during towing. For and indicators etc. into towing vehicle socket. this emergency brake to work correctly, it is Wind the jockey wheel up fully and clamp absolutely essential that the following points...
Page 110
Maintenance to release off position (Handbrake horizontal). Press the handbrake push button fully home Handbrake Lever With Spring Cylinder and Gas and firmly press the handbrake lever back into Strut (Fig. 46), normally fitted to commercial units: the off position (handbrake horizontal). Ensure handbrake is fully applied (as caution: If the handbrake is not fully applied described). This will ensure that the gas strut or as detailed above, there is danger that the spring cylinder will automatically re-apply the trailer could roll backwards!
Page 111
Maintenance Recommended lubricant. General purpose ETI number for the Euro Overrun can be found grease to DIN 51825 KTA 3KA. on the handbrake lever (See Fig. 45). servicing and care of hot dip For Troubleshooting and Fault Finding, please galvanised parts see Table 3 on Page 116. The formation of white rust is only a surface coating and has no adverse effect on the anti- corrosion properties of galvanising.
Maintenance troublesHootInG & Fault FIndInG table 1 axles Fault cause remedy Poor Braking Linings worn or damaged. Replace Brake Linings. Brake Linings not bedded in. Will pass after braking a few times. Brake set up incorrect. Reset Brakes as page 104 & ensure system is lubricated. Difficulty in Reversing Braking system set too tightly. Reset Brakes as page 104.
Page 113
Maintenance table 2 coupling Heads Fault cause remedy Coupling does not Ball diameter too large. Change ball to correct size. engage onto ball Ball could be damaged or deformed. Fit new ball. Coupling head dirty or defective. Clean & Lubricate coupling and replace if necessary. Difficulty in Uncoupling Ball damaged or deformed.
Page 114
Maintenance table 3 overrun devices Fault cause remedy Poor Braking Overrun shaft tight. Lubricate overrun shaft and replace any damaged parts. Overrun shaft corroded. Body housing damaged. Brakes Overheating Handbrake not fully released. Release handbrake. During Towing Braking system incorrectly set. Reset brakes as page 104. Incorrect attachment of breakaway cable. Ensure correct attachment as listed on page 22 or refer to Braked Trailers Use of Breakaway Cables sheet.
Maintenance accessorIes Important: Standard AL-KO caravan chassis NOTE: It is essential that the car and caravan are use M12 wheel bolts. These must always only hitched together before commencing jacking. All corner steadies be tightened to the correct torque setting: AL-KO chassis from 1992 onwards have 2 holes Corner Steadies are as stated, for the purpose punched in the chassis members, each side Steel wheels 88 Nm (65 lbs/ft) of steadying the caravan corners.
Page 116
Maintenance spare Wheel carriers The telescopic frame tubes should be lubricated periodically.
Page 118
Fault finding Water Fault cause remedy Water not flowing from Freshwater tank empty Check any tap when operated Pump wired in reverse Check wiring, refer to pump manufacturers instructions but pump runs Pump not primed Refer to pump manufacturers instructions Pipe inlet or outlet pipe disconnected Check connections Pump pipes restricted by kinking Check pipes run...
Page 119
Fault finding Fault cause remedy Water flows from hot tap Cold water pipe kinked preventing flow Check and re-route if necessary but has reduced flow Blockage in cold pipe line Disconnect pipes after 1st Y connector and check up to tap from cold Cold tap not connected Refer to installation instructions Cold tap failed or blocked Disconnect and inspect If a water filter is fitted, the cartridge is Replace cartridge...
Page 120
Fault finding Fault cause remedy Hob does not light No gas Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Air in pipe Purge system Refer to hob manufacturers instructions Oven does not light No gas Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Air in pipe...
Page 121
Fault finding cassette toIlet Fault remedy Bowl does not drain DO NOT REMOVE CASSETTE. While inside the caravan turn flush knob anti-clockwise to open valve blade and leave when toilet is flushed. it in the open position. Open access door on side of caravan. Rotate pour-out spout outward. Place appropriate size container under spout cap. Remove cap carefully. Allow bowl contents to drain into container. This will lower the water Cassette is overfilled level in the bowl. Replace cap and return pour-out spout to stored position. DO NOT REMOVE CASSETTE. Go inside the caravan and turn the flush knob clockwise to close valve blade. Now, the cassette may be removed following the normal removal and emptying procedure. Odours Use proper amount of holding tank deodourant specified on bottle. Toilet tissue does not fit Since some tissues are supplied on larger rolls, it may be necessary to use some tissue before storing into compartment.
9am to 12.45pm Friday. Owners Club can be obtained from Supercare (SML Ltd), Tel: 01482 875740 or from the Swift swift Group Website Group website. www.swiftgroup.co.uk swift Group e-Mail enquiry enquiry@swiftgroup.co.uk spares and aFter sales supercare repaIr FacIlItIes There are numerous items available from your dealer ranging from door catches through to Should you be unfortunate enough to suffer spare wheels and touch-up paints.
useful information cHanGe oF oWnersHIp DETAILS OF Model: CARAVAN: Chassis No: notIFIcatIon oF cHanGe oF oWnersHIp CURRENT Name: If you sell your caravan, please notify the OWNER: Address: change of ownership by completing this page, detaching it and sending it to: Swift Group Limited, Dunswell Road, Cottingham, East Yorkshire HU16 4JX.
Index Changing a wheel ..........25 Children ............29 Gas ..............37 AKS3004 ............27 Coupling Up (Euro-Overrun Devices) ..... 114 Gas Hoses ............37 AKS 3004 Delivery Specifications ....108 Customer Care ..........128 Gas safety advice ..........38 AL-KO Accessories ........119 Generator guidelines ........
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