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Terex T180 Operator's Manual

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Summary of Contents for Terex T180

  • Page 2: Table Of Contents

    Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Terex. Contents Page Introduction ............1 Symbol and Hazard Pictorials Definitions .....

  • Page 3: Introduction

    A diesel fuel tank is incorporated within the base of the unit to ensure an uninterrupted operating cycle under a full load. The engine/generator assembly is mounted to the base using high durometer vibration isolators. Part No. 140435 T180 • T240...
  • Page 4 First Edition • First Printing Introduction Owners, Users and Operators: Terex appreciates your choice of our generator for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to...

  • Page 5: Hazard Classification

    First Edition • First Printing Introduction Hazard Classification Intended Use Terex uses symbols, color coding and signal words This generator set is intended to be used only to to identify the following: supply electrical power to a work site. Safety alert symbol—used to alert...

  • Page 6: Symbol And Hazard Pictorials Definitions

    Stop the engine No open flames No smoking Do not use ether or any Coolant in radiator high energy engine should not be more starting aids Unauthorized welding than 50% antifreeze Engine explosion T180 • T240 Part No. 140435...
  • Page 7 Operator's Manual First Edition • First Printing Symbol and Hazard Pictorials Definitions Burn Hazard. Fuel Burn Hazard Flames and Sparks Explosion Hazard and fumes can Hazard explode and burn. Part No. 140435 T180 • T240...

  • Page 8: General Safety

    . W ear pr ot ect i ve gl oves w hen handl i ng hot par t s. R ead t he oper at or ' s m anual . 133012 A T180 • T240 Part No. 140435...
  • Page 9 Operator's Manual First Edition • First Printing General Safety Safety Signs and Locations (Symbol Decals) 133052 82487 C 114251 A 133054 133053 82475 D 82481 B 114251 A 82487 C 130059 EMERGENCY STOP 133055 A Part No. 140435 T180 • T240...

  • Page 10: Operation Safety

    Starting immediately. fluids, which contain ether, can cause an explosion that can result in death or serious injury. Refer to the engine manufacturer’s operating instructions. T180 • T240 Part No. 140435...
  • Page 11 Welding Hazard Do not weld on any structural member. Unauthorized welding or repair procedure can result in structural failure or personal injury and will void the warranty. Part No. 140435 T180 • T240...
  • Page 12 Failure to properly secure the trailer to the towing more following distance in adverse weather vehicle may result in death or serious injury. condition. Observe the posted speed limits for trailers. Always slow down for curves, wet roads and down grades. T180 • T240 Part No. 140435...

  • Page 13: Battery Safety

    5 Move the on/off toggle switch to the off position. prevent accidental arcing. 5 Chock the wheels. Component Damage 6 Lock the doors. Hazards Do not use any battery charger greater than 24V to charge the batteries. Part No. 140435 T180 • T240...

  • Page 14: Legend

    3 Generator compartment 12 Tongue jack 4 Three-phase door 13 Battery compartment 5 Distribution panel (behind door) 6 Main control panel 7 Engine (behind door) 8 Tie-down points (generator set) 9 Tie-down points (trailer) T180 • T240 Part No. 140435...
  • Page 15 9 Receptacle - 120V, 20 Amp GFI 21 Idle/run switch 10 Receptacle - 50 Amp, twist lock 22 Single phase main breaker 11 Receptacle - Battery charger (optional) 23 ECU fault code reader 12 Receptacle - Block heater (optional) Part No. 140435 T180 • T240...
  • Page 16 14 Remote start switch 6 Engine fuel gauge 15 Single phase main breaker 7 Single phase breakers 16 Control breaker 8 Receptacle - 120V, 20 Amp GFI 17 Voltage adjustment switch 9 Shunt trip breaker T180 • T240 Part No. 140435...
  • Page 17 Operator's Manual First Edition • First Printing Legend Distribution Panel 1 Cam-lock panel (optional) 2 Distribution panel 3 Distribution lug 4 3-Phase distribution panel diagram 5 Voltage selector switch 6 Neutral bonding bar Part No. 140435 T180 • T240...

  • Page 18: Inspections

    After repairs are completed, the operator must perform a pre-operation inspection again before putting the generator into service. Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications. T180 • T240 Part No. 140435...
  • Page 19 Check for engine coolant leaks and proper level of coolant. Add coolant if needed. See Maintenance section. o Check the fuel/water separator for water in the fuel system. Part No. 140435 T180 • T240...
  • Page 20 Part No. Description Quantity 31788 Warning - Battery Safety 133047 Label - Number 2 Diesel Fuel 133058 Cosmetic - Terex, right panel 97666 Warning - Read the Manual 114258 Danger - No Smoking 133059 Warning - Engine Explosion 133074 Cosmetic - T180 114494 Red Stripe - 45 inches / 1.1 m...
  • Page 21 Operator's Manual First Edition • First Printing Inspections Distribution Panel Side Control Panel Side Part No. 140435 T180 • T240...
  • Page 22 114251 Label - Explosion Hazard Engine Starting Aid 114494 Red Stripe - 45 inches / 1.1 m 133058 Cosmetic - Terex, right Panel 114498 Black Stripe - 140 inches / 3.5 m 133074 Cosmetic - T180 133003 Cosmetic - Terex, left Panel...
  • Page 23 Operator's Manual First Edition • First Printing Inspections Distribution Panel Side Control Panel Side Part No. 140435 T180 • T240...

  • Page 24: Setup

    Avoid locations where fumes instructions. can enter a building. 5 Only use the generator set as it was intended. Do not place the machine beside a building wall • that would reflect and intensify noise. T180 • T240 Part No. 140435...
  • Page 25 Note: Use class API, CC, or CD grade engine oil. Refer to the engine manufacturer’s manual for viscosity and quantity. 3 If the battery is not a maintenance free battery, check the electrolyte level. Add distilled water if necessary. Part No. 140435 T180 • T240...

  • Page 26: Operating Instructions

    4 Follow the operating, transport and towing instructions. Know and understand the operating, transport and towing instructions before going on to the next section. 5 Only use the generator set as it was intended. T180 • T240 Part No. 140435...
  • Page 27 If unusual sounds are to the generator and/or connected apparatus. detected, shut the unit down and contact Terex Sevice at 1-800-433-3026. The needle on the ammeter will deflect to the right...
  • Page 28 This prevents the switch from being moved while the unit is operating or by unauthorized personnel. Damage to the unit and any connected equipment will be avoided. T180 • T240 Part No. 140435...
  • Page 29 Note: Do not change the setting. Generator failure Potentiometer (Voltage adjustment) can occur. Call Terex Service for wiring and trouble shooting information. The potentiometer is set at the factory. However, if the voltage reading on the voltmeter is not as...

  • Page 30: Transport Instructions

    6 Adjust the rigging to prevent damage to the localized regulations and company policy. chains. Terex customers needing to containerize any Terex product should source a qualified freight forwarder with expertise in preparing, loading and securing Terex equipment for international shipment.
  • Page 31 Operator's Manual First Edition • First Printing Transport Instructions Tie-down configuration for all models Tie-down configuration, with trailer Tie-down configuration, no trailer Part No. 140435 T180 • T240...

  • Page 32: Lifting Instructions

    Only qualified riggers should rig and lift the machine Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See Specifications section for unit weight. Lifting configuration T180 • T240 Part No. 140435...

  • Page 33: Towing Instructions

    Operator's Manual First Edition • First Printing Towing Instructions All trailer-mounted Terex generator sets are designed for highway and off the road towing capabilites. Consult state and local transportation codes before transporting the generator set. Additionally, all state and local traffic laws take precedence over the following instructions whenever differences arise between them.
  • Page 34 Do not apply the brakes. Do not turn sharply. Slow down to under 25 mph / 40 km/h. Gradually turn the steering wheel to get back on the road. Proceed with caution when entering traffic. T180 • T240 Part No. 140435...

  • Page 35: Maintenance

    Scheduled maintenance inspections shall be completed by qualified service technicians, Indicates that a cold engine is required according to the manufacturer's specifications. before performing this procedure. Use only Terex approved replacement parts. Part No. 140435 T180 • T240...

  • Page 36: Check The Engine Oil Level

    TMC 329 or to good engine performance and service life. TMC RP 330 Operating the machine with an improper oil level can damage engine components. Refer to the engine manufacturer’s operating instructions manual for more information. T180 • T240 Part No. 140435...

  • Page 37: Scheduled Maintenance

    4 Check the torque of each lug nut. A full engine service is recommended after this type of wetstack burns off. Tire Specifications, U.S. Tire size T180 & T240 ST235/85R16 Load E Lug nut torque 80 ft/lbs 108 Nm Tire pressure (cold) 50 psi 3.4 bar...

  • Page 38: Specifications

    Automatic voltage regulator external, solid state, adjustable Voltage regulation +/- 1% Continuous improvement of our products is a Terex Frequency (speed) 60 Hz / 1,800 RPM policy. Product specifications are subject to change without notice or obligation. T180 • T240...
  • Page 39 Weight (with trailer) empty 7,615 lbs / 3,454 kg full 9,298 lbs / 4,217 kg Dimensions - L x W x H 226 x 84.2 x 88.4 in (with trailer) 576 x 214 x 224 cm Part No. 140435 T180 • T240...
  • Page 40 Automatic voltage regulator external, solid state, adjustable Voltage regulation +/- 1% Continuous improvement of our products is a Terex Frequency (speed) 60 Hz / 1,800 RPM policy. Product specifications are subject to change without notice or obligation. T180 • T240...
  • Page 41 Weight (with trailer) empty 8,056 lbs / 3,654 kg full 9,739 lbs / 4,418 kg Dimensions - L x W x H 226 x 84.2 x 88.4 in (with trailer) 576 x 214 x 224 cm Part No. 140435 T180 • T240...

  • Page 42: Serial Number Registration

    Receipt of Delivery Checklist Serial Number Registration The generator will be serviced, tested and ready for Terex Model Number : ______________________ operation upon delivery. Terex recommends the Serial Number : ____________________________ following checks upon delivery. Engine Model Number: ______________________ Insure there is no freight handling damage. Any...
  • Page 44 California Proposition 65 California Proposition 65 Warning Warning Battery post terminals and related The exhaust from this product accessories contain lead compounds, contains chemicals known to chemicals known to the State of the State of California to California to cause cancer cause cancer, birth defects and other reproductive harm.

This manual is also suitable for:

T240

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