Four winns Horizon Owner's Manual
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Four winns Horizon Owner's Manual

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  • Page 2 Your Four Winns dealer knows your boat best and is interested in your complete satisfaction. Return to the dealer for service or other assistance. If you find it necessary to contact Four Winns directly, please refer to the address information listed below. Be sure to include the boat model, serial number, your daytime telephone number, and specifics of the information desired.
  • Page 3 The warnings in this manual do not and can not address every conceivable situation. Always use common sense! If you have any questions regarding your boat or its operation, contact your dealer. The following page illustrates the locations of various warning labels, capacity label and other stickers on your Four Winns® boat. 180/190/200 Horizon Preface Page 2 Owner’s Manual...
  • Page 4 Many of these stickers and labels are not required by the U.S. Coast Guard but are important to ensure the safe operation of your Four Winns® boat. In addition, the Hull Identification Number plate is permanently attached below the deck-hull joint on the starboard aft corner.
  • Page 5 DO NOT USE SKI TOW FITTING FOR LIFTING OR PARASAILING. FITTING COULD PULL OUT OF DECK RESULTING IN SERIOUS INJURY OR DEATH. WARNING G. SKI TOW WARNING LABEL H. NMMA CERTIFICATION STICKER 180/190/200 Horizon Preface Page 4 Owner’s Manual 08/01...
  • Page 6 CATALYTIC HEATER, PROVIDE VENTILATION. DO NOT USE CATALYTIC HEATER WHILE SLEEPING. N. CARBON MONOXIDE CANVAS WARNING LABEL PREVENT FALLS OVERBOARD. CLOSE, LATCH, AND STAY INSIDE GATE WHILE UNDERWAY. WARNING O. TRANSOM/SIDE DOOR WARNING LABEL 180/190/200 Horizon Preface Page 5 Owner’s Manual 08/01...
  • Page 7 180 HORIZON SPECIFICATIONS ® 180 H OR IZON S P E C IFIC ATION S : ME TR IC LOA : 18’ 6" 5.64 m LOA w/E xtended S wim P latform 20’ 2" 6.15 m Storage Length: 21’ 0"...
  • Page 8 190 HORIZON SPECIFICATIONS ® 190 HORIZON SPEC IFICATIONS: METR IC LOA : 19’ 6" 5.94 m LOA w/Extended Swim Platform 21’ 2" 6.45 m Storage Length: 21’ 9" 6.63 m Beam: 8’ 5" 2.57 m Keel to Windshield Shelf: 46"...
  • Page 9 200 HORIZON SPECIFICATIONS ® 2 0 0 H O R IZ O N S P E C IF IC AT IO N S : M E T R IC L O A : 2 0 ’ 6 " 6 .2 5 m L O A w /E xte nd e d S w im P la tfo rm 2 2 ’...

  • Page 10: Table Of Contents

    Symptoms ....................... 5 Treatment (Evacuate, Ventilate, Investigate, Take Corrective Action) ....6 Inspection ......................6 Operation ......................6 Boathouses, Sea Walls and Other Boats ............6 Backdrafting (Station Wagon Effect) ..............7 180/190/200 Horizon Table of Contents Page 1 Owner’s Manual 08/01...
  • Page 11 OWNER’S LOGS AND RECORDS ................5 C - 6 NAVIGATIONAL AIDS CHART ..................5 WARRANTY AND SERVICE ........................1 D - 1 FOUR WINNS WARRANTY POLICY ................1 D - 2 HULL STRUCTURE WARRANTY ................1 D - 3 WARRANTY REGISTRATION ..................1 D - 4 TRANSFER OF WARRANTY ..................
  • Page 12 D. Oil Pressure Gauge ......................5 E. Voltmeter ......................... 5 F. Fuel Gauge ........................5 G. Power Trim Gauge ......................5 H. Four Winns/VDO Module Display Settings ................ 5 Ignition Switch ......................... 7 J.. Emergency Stop Switch ....................7 K. Engine Hour Meter ......................8 L.
  • Page 13 K - 4 CHERRY HELM ENHANCEMENTS ..................1 K - 5 ANCHOR LOCKER STORAGE ....................2 K - 6 SKI STORAGE LOCKER ....................... 2 K - 7 WALK-THRU DOORS ......................2 180/190/200 Horizon Table of Contents Page 4 Owner’s Manual 08/01...
  • Page 14 N - 2 TRAILERING .......................... 4 N - 3 WINTER STORAGE ....................... 4 N - 4 MAINTENANCE ........................4 N - 5 USE OF WEATHER COVERS AND CARBON MONOXIDE ............ 5 180/190/200 Horizon Table of Contents Page 5 Owner’s Manual 08/01...
  • Page 15 H. Spare Tire Carrier ......................6 Lights ..........................7 Tie-downs ......................... 7 R - 3 OPERATION .......................... 8 A. Hitching Trailers ....................... 8 B. Backing Up With Surge Disc Brakes ................9 180/190/200 Horizon Table of Contents Page 6 Owner’s Manual 08/01...
  • Page 16 B. Bearing/Seal Inspection and Replacement ..............13 C. Hub Reinstallation ......................13 GLOSSARY ............................1 FLOAT PLAN ............................1 FUEL LOG ..............................1 SERVICE LOG ............................1 SERVICE INFORMATION ......................... 1 ELECTRICAL SCHEMATICS ........................1 180/190/200 Horizon Table of Contents Page 7 Owner’s Manual 08/01...

  • Page 17: Operation

    Besides the equipment installed on the boat by subject are also available from local libraries. Four Winns, L.L.C., certain other equipment is required for passenger safety. A brochure listing the Federal equip- ment requirements is included in the owner’s packet or...

  • Page 18: Drugs And Alcohol

    NEVER allow an obviously intoxicated person to take the helm. 3. Have a safe cruise and enjoy yourself. Have fun in your Four Winns® boat, but also have the good sense to be mentally alert and physically capable of operating the boat in a safe manner.

  • Page 19: Cold Engine Start (Carbureted Engines)

    In colder weather, more prim- ing may be necessary. However, too much priming NOTICE may flood engine. Warm engine starting procedures are different for EFI engines. Refer to the engine owner’s manual for additional information. 180/190/200 Horizon Section A Owner’s Manual Page 3 08/01...

  • Page 20: Shifting And Control Speed

    If you suspect there is a problem, see your engine 2. To go FORWARD - actuate the neutral lock mecha- manufacturer’s certified service dealer or Four Winns nism and briskly move the shift handle forward. Throttle dealer as soon as possible for proper diagnosis and re- movement will begin after forward gear engagement.

  • Page 21: Boating Education

    Four Winns® boats are not designed nor intended to be The United States Power Squadron also offers free courses used as a towing vessel. The mooring cleats on ranging from basic seamanship to celestial navigation. Four Winns® boats are not designed or intended to be For information, contact your local Power Squadron, or used for towing purposes.

  • Page 22: Safety Equipment

    Body weight and age should be Figure B2: Type II, Wearable considered when selecting a PFD. The buoyancy pro- vided by the PFD should support your weight in water. 180/190/200 Horizon Section B Owner’s Manual Page 1...

  • Page 23: Pfd Pointers

    Figure B5: Type V, Wearable shutoff switch, switch clip, lanyard, and lanyard clip. The lanyard clip must be securely attached to the operator’s PFD, clothing, arm, or leg. Be sure to attach the lan- 180/190/200 Horizon Section B Owner’s Manual Page 2...

  • Page 24: Fire Extinguisher

    The fire extinguisher might not work when you re- ally need it. The 180-200 Horizon® models are considered to be Class 1 powerboats (16 to less than 26 feet). Since they have permanently installed fuel tanks, they are required to carry one (1) B-1 type hand portable fire extinguisher.

  • Page 25: Sound Signaling Devices

    J. Additional Recommended Equipment NIGHT USE DAY AND DAY USE ONLY Four Winns recommends that you acquire additional ONLY NIGHT USE equipment for safe, enjoyable cruising. This list, which Three orange One S-O-S...

  • Page 26: Properties And Characteristics Of Carbon Monoxide

    (ABYC) technical information report: “Educational In- c. Space heaters formation About Carbon Monoxide”. This information d. Water heaters pertains to all boats manufactured by Four Winns. e. Fireplaces Charcoal grills NOTICE The boat owner should be aware that other fac- C.

  • Page 27: Treatment (Evacuate, Ventilate, Investigate, Take Corrective Action)

    1. Make sure all exhaust clamps are in place and se- cured. 2. Make sure ventilation systems work and are not ob- structed or restricted. Figure B7: The effect of sea walls and other confined spaces. 180/190/200 Horizon Section B Owner’s Manual Page 6 08/01...

  • Page 28: Backdrafting (Station Wagon Effect)

    Figure B9: Backdrafting - Air flows over boat and behind transom. 1. Inefficient trim angle. See Figure B10. 2. Excessive or unequally distributed weight. Figure B12: The effect of canvas configurations. 180/190/200 Horizon Section B Owner’s Manual Page 7 08/01...

  • Page 29: Cabin Appliances

    Gasoline powered portable generators are available in tions. the marine market place and are not an option available through Four Winns. Portable generators will produce c. Exhaust Back-Pressure - Certain alterations to CO. These sets discharge their exhaust products in lo-...

  • Page 30: Safe Boating Practices

    Never approach or use ladder when motor is limits. Avoid excessive speed or speeds running. Severe injury or death will result from not appropriate for operating conditions. contact with rotating propeller. 180/190/200 Horizon Section B Owner’s Manual Page 9 08/01...

  • Page 31: First Aid

    Personal Injury! hypothermia, and burns. First aid literature and courses Four Winns® boats are not designed for and are available through most Red Cross chapters. should not be used for pulling parasails, kites, gliders or any device which can become air- F.

  • Page 32: Water Skiing

    See Figure B14. 7. Give immediate attention to a person who has fallen. He or she is vulnerable in the water alone and may not be seen by other boaters. 180/190/200 Horizon Section B Owner’s Manual Page 11...
  • Page 33 10. Do not water ski between sunset and sunrise. It is illegal in most states. For more information about water skiing, please con- tact the American Water Ski Association, 799 Overlook Drive, Winter Haven, FL. 33884 or call 1-800-533-2972. 180/190/200 Horizon Section B Owner’s Manual Page 12 08/01...
  • Page 34 Figure B15: Skiing Signals 180/190/200 Horizon Section B Owner’s Manual Page 13 08/01...

  • Page 35: Basic Seamanship

    2. Meeting Head-On NOTICE “MAYDAY” “MAYDAY” NEVER Honk Honk Honk Honk Figure C1: Meeting Head-On 180/190/200 Horizon Section C Owner’s Manual Page 1 08/01...

  • Page 36: Crossing Situations

    1 short blast (1 sec.) “Proceed.” “Proceed.” Give-way (Burdened) 1 prolonged, 1 short Vessel Overtaking 1 prolonged, 1 short 1 prolonged, 1 short 1 prolonged, 1 short blast Figure C3: Overtaking 180/190/200 Horizon Section C Owner’s Manual Page 2 08/01...

  • Page 37: Navigational Aids

    NOTICE C - 2 NAVIGATIONAL AIDS C. Safe Water Markers A. International Association of Lighthouse Authorities System B (IALA-B) B. Lateral Markers 180/190/200 Horizon Section C Owner’s Manual Page 3 08/01...

  • Page 38: The Uniform State Waterway Marking System

    C - 3 RECOMMENDED READING D. The Uniform State Waterway Marking System C - 4 CONTACTS E. A Special Sign F. Noise 180/190/200 Horizon Section C Owner’s Manual Page 4 08/01...

  • Page 39: Owner’S Logs And Records

    Service/Maintenance Log Service Information Sheet C - 6 NAVIGATIONAL AIDS CHART C - 5 OWNER’S LOGS AND RECORDS Float Plan Fuel Log 180/190/200 Horizon Section C Owner’s Manual Page 5 08/01...
  • Page 40 180/190/200 Horizon Section C Owner’s Manual Page 6 08/01...

  • Page 41: Warranty And Service

    Four Winns® War- rine industry today. The Four Winns® Owner Protection ranty coverage is transferable to successive owners of Plan, defines the warranty coverage on all units manu- the boat.

  • Page 42: Insurance Coverage

    Customer Service Department for information on the near- est dealer in your area. D - 8 PRE-DELIVERY SERVICE Four Winns® makes every effort to deliver your boat in D - 10 WINNGEAR ™ “turn key” condition to the dealer. The process of trans- porting and handling the boat necessitates certain inspec- Show your colors! Four Winns®...

  • Page 43: Engines And Instrumentation

    Throbbing temples registered. A registration card is furnished with each d. Inattentiveness new engine. When selling a Four Winns® boat, the e. Inability to think coherently dealer, along with the purchaser, should complete the Ringing in the ears information requested on these cards and return them g.

  • Page 44: Engines

    Fifteen to twenty-five percent prop due to the greater amount of propeller blade surface in slip is common for a sport-type boat operating at cruis- contact with the water. See Figure E1. ing speed. Section E 180/190/200 Horizon Page 2 Owner’s Manual 08/01...

  • Page 45: Running Angle & Power Trim/Tilt

    Four Winns is using a new style of instrumentation pack- motor is positioned in relation to the bottom of the boat. age on the 180, 190 and 200 Horizon® models which The trim angle of the drive or outboard engine has a consists of a module similar to units used in the auto- distinct affect on the running angle of the boat.

  • Page 46: Tachometer

    The tachometer indicates the speed of the engine in revo- lutions per minute (rpm). This speed is not the boat speed Figure E4: 180-200 Horizon® Paddle Wheel Speedo Sender or necessarily the speed of the propeller. The tachom- eter may not register zero with the ignition key in the OFF NOTICE position.

  • Page 47: Oil Pressure Gauge

    VDO displays is shown in the VDO “Quick Start” chart included at the end of this section. Please note that On the 180, 190 and 200 Horizon® cluster, the voltme- the ADJUST button on the VDO Quick Start card is ter indicates the voltage at the cluster.
  • Page 48 The depthsounder is standard equipment on 180, 190 abled when using Fish Finders or other equipment and 200 Horizon® models. Readings can be displayed that has the same 200kHz frequency to avoid in feet or meters. The depthsounder has both an au- “Cross Talk”.

  • Page 49: Ignition Switch

    Section A - Operation of this manual. tion. With engine running, pull lanyard. If the en- gine does not stop, see your Four Winns dealer. 3. Once a month, inspect both the clip and lanyard for cuts, breaks or wear. Replace worn or damaged parts.

  • Page 50: Engine Hour Meter

    L. Alarm Systems The Four Winns/VDO instrument module (standard on the 180, 190 and 200 Horizon® models) has an audio and/or visual warning system for oil pressure, water temperature, low fuel, and voltage. It is actuated by various engine sensors.

  • Page 51: Vdo Module Quick Start Card

    N. VDO Quick Start Card Section E 180/190/200 Horizon Page 9 Owner’s Manual 08/01...

  • Page 52: Control Systems

    The shift mechanism on the controls can be disengaged to allow for easier starting and engine warm-up. See Fig- Your Four Winns® boat is equipped with a single lever ure F1. To disengage: concealed side mount control. This allows you to select forward or reverse gear, regulate engine speed, and en- 1.

  • Page 53: Fuel Injected Engines (Efi)

    Teleflex and Morse often offer special tools to make cable lubrication easier. Cable and control adjustments may become necessary. Adjustment screws in the control, on the cables and in the linkage are provided. 180/190/200 Horizon Section F Owner’s Manual Page 2 08/01...

  • Page 54: Steering Systems

    At the transom, the cable turns and is Power steering is also a standard feature of Horizon® connected to the engine. models. It is comprised of an engine mounted pump, hoses and steering cylinder.

  • Page 55: Propeller Torque

    Return the boat to ing engine rpm. Wind, water currents and play in steer- your Four Winns dealer as soon as possible to correct ing components can cause equivalent effects. the power steering system.

  • Page 56: Winter Storage

    If at any time the steering system becomes stiff, has an excessive amount of freeplay or shows any change in its operating characteristics, contact your Four Winns dealer to have the system inspected. 180/190/200 Horizon Section G Owner’s Manual...

  • Page 57: Electrical Systems

    H - 1 GENERAL When disconnecting the cables from the bat- All electrical equipment on Four Winns® boats operate tery, make sure all switches are off and discon- on 12 volt DC electrical power. nect the black negative cable first to prevent spark.

  • Page 58: Installation Of Additional 12 Volt Equipment

    Wipers - The WIPER switch activates the windshield wiper. This is an option for the starboard side only. On the 180, 190 & 200 Horizon® models, the aft bilge pump is equipped with an automatic bilge switch and Accessories - Additional 12 volt equipment may be added will operate whenever bilge water rises above the pump to the boat using the accessory switch.

  • Page 59: Electrical System Maintenance

    This gas may remain Four Winns voluntarily complies with these standards around the battery for several hours after charg- so the owner of the new boat can easily install new ing.

  • Page 60: Electrical Wiring

    Trim position Purple/White NOTICE Use only “Coast Guard” approved battery charg- Trim down White/Green ers. Consult your Four Winns dealer for rec- ommendations. Trim up White/Blue Corrosion is usually more prevalent in polluted or salt Trim power White/Red water than in clean water.

  • Page 61: Galvanic Corrosion

    Please refer to the section on “Anti-Corrosion Anodes” in your engine manufacturer’s manual for ad- ditional information. The engine manual is included in the owner’s packet. 180/190/200 Horizon Section H Owner’s Manual Page 5 08/01...

  • Page 62: Fuel Systems

    The fuel fill fitting allows for venting below the fill cap. Tanks on Four Winns® boats are located forward of the While the tank is being filled, the air displaced by the fuel aft bilge compartment below the floor. Below is a list of escapes through the fuel fill/vent.

  • Page 63: Anti-Siphon Valves

    This system is merely a relative indication of the available fuel supply and not a calibrated instrument. Relative adjustments can be made by your Four Winns® dealer by bending the fuel sender float arm. Figure I2: Fuel Tank Fittings The gauge readings will also vary with the trim angle of the boat.

  • Page 64: Fuel Filters

    Four Winns. The warning label below is placed in areas that are large enough to accommodate a six gallon portable fuel tank.

  • Page 65: Recommendations

    If areas are found within the fuel system that appear ques- tionable, have a qualified marine technician inspect the system. A thorough fuel system examination should be made by an experienced marine technician at least once a year. Section I 180/190/200 Horizon Page 4 Owner’s Manual 08/01...
  • Page 66 Operate the bilge blower system for at least four (4) minutes before engine start-up. d. Be prepared to cast off moorings as soon as engine is started. 180/190/200 Horizon Section I Owner’s Manual Page 5 08/01...

  • Page 67: Ventilation And Drainage Systems

    J - 1 ENGINE COMPARTMENT VENTILATION Periodic inspection and cleaning of the ventilation ducts All Four Winns® stern drive models are equipped with is necessary to ensure adequate air circulation. A buildup engine compartment ventilation. This system is designed of leaves, twigs, or other debris can severely reduce to meet or exceed the requirements (in effect at the time ventilation.

  • Page 68: Liner Drains

    Bilge pumps equipped with automatic switches are stan- dard on the Horizon® models. As the water level rises, the automatic float switch will activate the pump. When leaving the boat unattended for long periods of time or during excessive rain storms, it is a good idea to check on the boat for excessive water accumulation.

  • Page 69: Interior Equipment

    Four Winns® offers a CD stereo as standard equipment The glove box is located in the dash of the port side on the all of the Horizon® models. The stereo is mounted console, on the 180-200 Horizon® models. It allows for in the helm console.

  • Page 70: Anchor Locker Storage

    Horizon® 190 and 200 or remove the center Please contact your Four Winns dealer if interested in bow cushion to gain access to the anchor storage on adding this option.

  • Page 71: Walk-Thru Storage Lockers

    K - 9 WALK-THRU STORAGE LOCKERS On the 200 Horizon® model only, generously sized walk-thru storage compartments are included as stan- dard features. Personal floatation devices (PFDs) along with other types gear can be easily stored in these stor- age compartments. They are located in the helm and passenger consoles of the walk-thru area.

  • Page 72: Exterior Equipment

    WINDSHIELDS normal boating conditions. However, Four Winns rec- ommends no more than two skiers be pulled behind the The windshield on all Horizon models is standard equip- boat at any time. ment. Windshields consisting of tempered safety glass and the windshield frame consists of a powder coated aluminum.

  • Page 73: Swim Platform - Stern Ladder

    L - 4 “ADD-ON” SWIM PLATFORM OPTION An optional “add-on” swim platform is available for cur- rent Horizon® models. The platform extends the exist- ing swim platform creating more space for water sport activities. See Figure L3. This is a dealer installed option.

  • Page 74: Anchor & Anchoring

    Raise and secure the anchor. ent bottom or boating conditions. Your Four Winns dealer can tell you which anchor will work best for your boat.

  • Page 75: Depthsounder

    L - 7 WAKE BOARD TOWER - (190H/200H Only) The 190-200 Horizon® models have an optional wake board tower available. See Figure L4. The towers come with a variety of features which will sure to please the wake board enthusiasts.

  • Page 76: Upholstery

    An optional cockpit table with a flush mount is available in either a raised or lowered position. In the raised on the 190 and 200 Horizon® models. Rotating the position and in conjunction with the top storage, it makes table top while lifting will ease the removal of the table a roomy sun lounge.

  • Page 77: Lounger

    A spring stay keeps the top storage in the raised posi- tion while storing gear or for maintaining the engine. The standard seating configuration on the 180-200 Horizon® models includes port and starboard “back- Top Storage to-back” lounger seating. See Figure M4.

  • Page 78: Bucket Seats (Sunsport Seating Option)

    NOTICE The adjustable bucket seats are included on all Sunsport The bucket seats may or may not rotate com- seating configurations for 180-200 Horizon® models. pletely 180 . The amount and direction of See Figure M7. To adjust, lift up on the metal release swivel available depends on the model you handle under the middle of the seat.

  • Page 79: Sundeck (Sunsport Seating Option)

    G. Sundeck (Sunsport Seating Option) On the Horizon® Sunsport models, the sundeck is one complete piece that runs the entire width (beam) of the boat. The sundeck can be used for sunbathing and is supported by bulkhead and other supports.

  • Page 80: Replacement Upholstery

    4. Mildew Stains: A. Interior and Exterior Carpet To kill bacteria creating the mildew, vigorously brush Four Winns® boats use a high quality grade carpeting in the stained area with a 4-to-1 mixture of water and ammonia; rinse with water.

  • Page 81: Stain Removal Testing

    Oily type paint remover such as nail polish remover, Energene™ or Pyrotex™ (Street®). • Neutral lubricant such as Streetex Spray Spotter™ (Street®) or alternate treatment with detergent and Energene™. Table I: Stain Removal 180/190/200 Horizon Section M Owner’s Manual Page 6 08/01...
  • Page 82 Figure M11: Steps to change lounger to the “down” position. Figure M12: Steps to change lounger to the “up” position. Section M 180/190/200 Horizon Page 7 Owner’s Manual 08/01...

  • Page 83: Weather Covers

    A. Convertible Top (Suntop) During the manufacture of the weather covers, the small- On the 180, 190 and 200 Horizon® models, a convert- est possible needle and highest quality UV stabilized, ible top is available. It covers the cockpit area and is bonded polyester thread is used in the stitching.

  • Page 84: Side Curtains

    Refer to Figure N1. E. Bimini Top (Southwest) A bimini top is available on the Horizon® models. The bimini top is a “Southwest” style which means it has been extended to provide more protection from the sun.

  • Page 85: Cockpit Cover

    NOTICE Bimini canvas deployment should only be uti- lized at or below moderate cruising speed (ap- Figure N4: Horizon® Forward and Cockpit Cover proximately 0-45 mph). Avoid full throttle op- eration of boat while having canvas deployed. G. Mooring Cover...

  • Page 86: Trailering

    Dirt or grit in the cloth will scratch the vinyl window. Hose marine dealers offer shrinkwrap enclosures for outdoor clean water onto vinyl to rinse off salt, dirt, or grime. storage. See a Four Winns dealer for information on the availability of winter storage covers or other alternatives for storage.

  • Page 87: Use Of Weather Covers And Carbon Monoxide

    Leakage after cleaning may be the result of insufficient rinsing. Re-rinse. If leakage continues, apply a coat of silicone air drying water repellent, such as Scotchguard™. See your Four Winns dealer for addition- al information on weather covers. N - 5...

  • Page 88: Fiberglass And Hull Information

    These pods, plus the unique distribution of deadrise from to the hull or deck. Special care must be taken during transom to bow, allows Four Winns to place more hull in the installation of any equipment to a fiberglass com- the water than deep-vee designs of similar length and ponent.

  • Page 89: Fiberglass Care & Maintenance

    Four Winns utilizes fade-fighting gel coat in the exterior finish. It is specially formulated to resist fading and yel- lowing, and retain more of its original gloss than better Waxing decks, cockpit floors or other walking grade gel coats.

  • Page 90: Stains

    If this does not work, con- 1. Avoid working in direct sunlight. This dries out the sult your Four Winns dealer for professional assistance. wax or compound, and can stain the surface. NOTICE 2.

  • Page 91: Scratches

    (ultraviolet). For this reason, sandpaper. Clean all marine growth, dirt, antifouling “matching” gel coat obtained from Four Winns may not paint, etc. from the immediate area. DO NOT ex- match the gel color of a boat that has been exposed.

  • Page 92: Antifouling Paint

    Your O - 7 HULL SUPPORT Four Winns dealer or local ship store will have informa- tion on barrier coat products. Proper support of the hull while it is out of the water is imperative.
  • Page 93 This could lead to hull deformation and thus serious performance deficiencies. Four Winns® trailers are available for all Horizon® mod- els. Refer to Section R - Trailers for additional informa- tion.

  • Page 94: Woodwork And Composites

    Cherry enhancements consist of a finished synthetic cherry. This synthetic cherry is found in the instrument dash panel of the helm and glove box on the Horizon® models. In addition, the ignition switch panel and helm switch panel, consist of this cherry.

  • Page 95: J -2 Hull Drainage Systems

    4. Ensure that all water is removed from the bilge pump and bilge pump lines. Dry the hull bilge, and self-bailing cockpit drain troughs. Water freezing in these areas could cause damage. See Section J-2 Hull Drainage Systems. Section Q 180/190/200 Horizon Page 1 Owner’s Manual 08/01...

  • Page 96: Engine Flush Out

    2. Remove cap from coupling and attach swivel con- nector. 3. Attach water supply hose to swivel connector. 4. Turn water on and allow water to flush the engine and exhaust manifold for five to ten minutes. Section Q 180/190/200 Horizon Page 2 Owner’s Manual 08/01...

  • Page 97: General Maintenance Schedule

    Refer to Section I Inspect for Leaks Fuel Sender Inspection Fuel Filter Inspection Fuel Tank Inspection * Or as Required Shaded areas indicate the time frame when service/inspection should be conducted. Section Q 180/190/200 Horizon Page 3 Owner’s Manual 08/01...
  • Page 98 Wax Hull Sides and All Non-Tread Areas Inspect Fiberglass Areas for Damage Perform Minor Touch-Up Repairs Sand Hull and Re-Apply Anti-Fouling Paint * Or as Required Shaded areas indicate the time frame when service/inspection should be conducted. Section Q 180/190/200 Horizon Page 4 Owner’s Manual 08/01...

  • Page 99: Trailers

    Springs, Hangers & Suspension Parts Wheel Lug Nut Wheels Before Every Use Tire Pressure & Condition * Or as Required Shaded areas indicate the time frame when service/inspection should be conducted. Section Q 180/190/200 Horizon Page 5 Owner’s Manual 08/01...

  • Page 100: General Trailer Information

    The manufacturer of hull design. Four Winns® trailers are designed specifi- the tires on your trailer is Carlisle Tire®. Please cally for each boat model. Four Winns® trailers meet or call 1-800-260-7959 regarding any warranty exceed the National Marine Manufacturers Association’s concerns relating to your tires.

  • Page 101: Hitches

    Improper trailer setup can cause hull damage. Please refer to the coupler or actuator on the trailer for ball size. Four Winns 180 Horizon®, 190 Horizon® and B. Tongue 200 Horizon® trailers require a 2" diameter ball hitch.

  • Page 102: Swivel Jack

    Before unhitching the trailer, use the following guidelines 2. Slide the trailer tongue into the receiver until the when setting up the jack. clevis pin holes are aligned. 180/190/200 Horizon Section R Owner’s Manual Page 3 08/01...

  • Page 103: Coupling Assembly

    The swivel jack provided on the Four Winns trailer can 1. Pull on the lock pin. See Figure R3. be removed from the trailer to allow for maintenance or repairs. Follow the manufacturer’s recommendations 2. Swivel jack to the vertical position.

  • Page 104: Winch

    If the brakes are wet from loading, travel at a slow speed pulling on the winch line. and apply the brakes on your towing vehicle several times to “dry” out the trailer brakes. 180/190/200 Horizon Section R Owner’s Manual Page 5...

  • Page 105: Wheels

    The tires installed on Four Winns® trailers meet the trailer Refer to the manufacturer’s literature included in the load requirements for each model. Before trailering, make owner’s packet for more information.

  • Page 106: Spare Tire Carrier

    H. Spare Tire Carrier 1. Bow Tie-downs: A bow stop to hold the front of your Spare tires are optional on all Four Winns® trailers. A boat in place is located on the winch stand. It should spare tire carrier is bolted to the trailer frame and is avail- be positioned so that the winch line pulls straight able in painted or galvanized finish.

  • Page 107: Operation

    To ensure proper engagement of the actuator’s coupler to the tow ball, DO NOT use a multi- piece ball, an incorrectly sized ball, or a worn/ damaged ball. Four Winns 180 Horizon®, 190 Horizon® and 200 Horizon® trailers require a 2" diameter ball hitch.
  • Page 108 See Figure “S” hooks to prevent chains from bouncing off R13. Always allow slack for turns. Four Winns pro- of the tow vehicle and must be used. vides securement clips for the safety chain hooks and recommends you use them.

  • Page 109: Backing Up With Surge Disc Brakes

    Be sure to read the manufacturer’s literature, included in the owner’s packet, before towing your Four Winns® boat and trailer. B. Backing Up With Surge Disc Brakes Follow the steps listed above for hitching the trailer be- fore backing up.

  • Page 110: Tactics

    Apply brakes in short in- grease. tervals to allow time between braking for the brakes to cool off. 180/190/200 Horizon Section R Owner’s Manual Page 11 08/01...

  • Page 111: Brake Actuator & Coupling Assembly

    (coupler) off the ground to cally for aluminum are available and can be used. Clean- ers may be obtained from Four Winns dealers and your prevent dirt buildup in the ball socket. Keep the coupler clean of dirt, tar, and mud. Lubricate the coupler with local auto parts stores.

  • Page 112: Axle Inspection & Repairs

    The following instructions pertain only to trailers manu- grease should be done at this time. Hand pack each factured by Four Winns. To remove the hub to inspect bearing individually using a premium water resis- the bearings and seals, refer to Figure R15 and the fol- tant wheel bearing grease.

  • Page 113: Hub Reinstallation

    85 ft. lbs. (Applying 85 pounds of pressure to wrench 12" long will yield 85 ft. lbs. of torque). c. Re-torque after first 50 miles of use. Refer to Section R-2G for additional information on wheel requirements. 180/190/200 Horizon Section R Owner’s Manual Page 14 08/01...

  • Page 114: Glossary

    GLOSSARY 180/190/200 Horizon Glossary Owner’s Manual Page 1 08/01...
  • Page 115 180/190/200 Horizon Glossary Owner’s Manual Page 2 08/01...
  • Page 116 180/190/200 Horizon Glossary Owner’s Manual Page 3 08/01...
  • Page 117 180/190/200 Horizon Glossary Owner’s Manual Page 4 08/01...
  • Page 118 180/190/200 Horizon Glossary Owner’s Manual Page 5 08/01...
  • Page 119 180/190/200 Horizon Glossary Owner’s Manual Page 6 08/01...
  • Page 120 180/190/200 Horizon Glossary Owner’s Manual Page 7 08/01...

  • Page 121: Float Plan

    DO NOT file this plan with the Coast Guard. Name ________________________________________________ Telephone ______________________________ Description of Boat __________________________ Type _________ Color ____________ Trim ____________ Registration Number ___________________________________________________________________________ Length ___________________ Name __________________________ Make ____________________________ Four Winns Hull Identification Number ___________________________________________________ Other Information _____________________________________________________________________________ Persons Aboard: Name Address Telephone...

  • Page 122: Fuel Log

    FUEL LOG HOURS FUEL RANGE DATE (GAL.) (MILES) 180/190/200 Horizon Fuel Log Page 1 Owner’s Manual 08/01...
  • Page 123 FUEL LOG HOURS FUEL RANGE DATE (GAL.) (MILES) 180/190/200 Horizon Fuel Log Page 2 Owner’s Manual 08/01...
  • Page 124 FUEL LOG HOURS FUEL RANGE DATE (GAL.) (MILES) 180/190/200 Horizon Fuel Log Page 3 Owner’s Manual 08/01...

  • Page 125: Service Log

    SERVICE LOG DATE HOURS MAINTENANCE PERFORMED 180/190/200 Horizon Service Log Page 1 Owner’s Manual 08/01...
  • Page 126 SERVICE LOG DATE HOURS MAINTENANCE PERFORMED 180/190/200 Horizon Service Log Page 2 Owner’s Manual 08/01...
  • Page 127 SERVICE LOG DATE HOURS MAINTENANCE PERFORMED 180/190/200 Horizon Service Log Page 3 Owner’s Manual 08/01...

  • Page 128: Service Information

    IGNITION KEY NUMBER GLOVE BOX KEY NUMBER COMPANIONWAY KEY NUMBER TRAILER MODEL TRAILER COLOR TRAILER SERIAL NUMBER TRAILER TIRE SIZE & MANUFACTURER SELLING DEALER ADDRESS CITY & STATE PHONE NUMBER MISCELLANEOUS 180/190/200 Horizon Service Information Page 1 Owner’s Manual 08/01...

  • Page 129: Electrical Schematics

    HORN WHT/ORN 12V RECEPTACLE ORN/RED 14AWG PANEL GROUND BLK 14AWG HELM POWER BLK 10AWG HELM RET RED/PUR 10AWG HELM POWER 180 / 190 HORIZON HELM/AFT SYSTEMS NOT USED NOT USED YEL/RED START WHT/RED TRIM POWER WHT/BLU TRIM UP FB01 WHT/GRN...
  • Page 130 SEA WATER TEMP HELM POWER SHIELD HELM RET BLK 10AWG GND3 HELM POWER RED/PUR 10AWG ENG GND BLK/PUR BLK/PUR INSTRUMENT CLUSTER 200 / 210 HORIZON ENGINE BLK 10AWG DEPTH + ENGINE BLK/PUR PUR 14AWG (I/O) GROUND BLK/PUR RED/PUR 10AWG GROUND...

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