Sony KDL-32S2400 Service Manual
Sony KDL-32S2400 Service Manual

Sony KDL-32S2400 Service Manual

Wax2 chassis lcd digital color television
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME
KDL-32S2400
KDL-40S2400
ORIGINAL MANUAL ISSUE DATE: 9/2006
:UPDATED ITEM
REVISION DATE
9/2006
1/2007
1/2007
9-883-730-03
REMOTE COMMANDER
RM-YD005
RM-YD005
SUBJECT
No revisions or updates are applicable at this time.
Corrected PN for BU Boards. Replaced pages 55 & 64.
Added new LCD panels for 32" model SN 8,200,001 and up. Replaced page 57.
WAX2
DESTINATION
US/CANADA
US/CANADA
LCD DIGITAL COLOR TELEVISION
CHASSIS

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Summary of Contents for Sony KDL-32S2400

  • Page 1: Service Manual

    HISTORY INFORMATION FOR THE FOLLOWING MANUAL: WAX2 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-32S2400 RM-YD005 US/CANADA KDL-40S2400 RM-YD005 US/CANADA ORIGINAL MANUAL ISSUE DATE: 9/2006 :UPDATED ITEM REVISION DATE SUBJECT 9/2006 No revisions or updates are applicable at this time.
  • Page 2 Self Diagnosis Supported model WAX2 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-32S2400 RM-YD005 US/CANADA KDL-40S2400 RM-YD005 US/CANADA KDL-40S2400 RM-YD005 LCD DIGITAL COLOR TELEVISION 9-883-730-03...
  • Page 3: Table Of Contents

    G1 Board/G2 Board Removal ........13 BU Board Schematic Diagram (8 of 8) ......... 35 1-5. AU Board Removal ..........14 G1 Board, Power Unit (KDL-32S2400 Only) ......37 1-6. QT Board Removal ..........14 G2 Board Schematic Diagram (KDL-40S2400 Only) ... 39 1-7.
  • Page 4: Specifi Cations

    5510752, 5736897. BBE and BBE symbol are registered trademarks of BBE Sound, Inc. Macintosh is a trademark licensed to Apple Computer, Inc., registered in the U.S.A and other countries. “BRAVIA” and are trademarks of Sony Corporation. ® As an ENERGY STAR Partner, Sony Corporation has ®...
  • Page 5 Headphones Plug Adapter LCD (Liquid Crystal Display) Panel Connecting Cables Wall-Mount Bracket Display Resolution (horizontal x vertical): SU-WL31 (KDL-32S2400 Only) 1,366 dots x 768 lines SU-WL51 & SU-PW2 (KDL-40S2400 Only) Screen Size (measured diagonally) 32 inches (KDL-32S2400 Only) 40 inches (KDL-40S2400Only) KDL-32S2400/40S2400...
  • Page 6: Warnings And Cautions

    Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi...
  • Page 7: Safety-Related Component Warning

    KDL-32S2400/40S2400 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
  • Page 8 Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-32S2400/40S2400...
  • Page 9: Safety Check-Out

    KDL-32S2400/40S2400 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
  • Page 10: Self-Diagnostic Function

    KDL-32S2400/40S2400 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model Control Buttons MENU POWER TV/VIDEO VOLUME CHANNEL PIC OFF/TIMER STANDBY POWER Description of LED Indictors LED Type Description * Light is green when the TV set is on POWER LED Red/Green LED * Functions as failure indicator...
  • Page 11 KDL-32S2400/40S2400 LED Control 7,0(5 /(' 67$786 32:(5 /(' 67$1'%< /(' 5(0$5.6 3,&785( 2)) /(' 3RZHU RII XVLQJ WKH SRZHU VZLWFK RU UHPRWH FRQWURO 127( 6WDQGE\ 3RZHU 2II VWDWH GRHV QRW H[LVW LQ WKLV PRGHO KRZHYHU WKH PLFURFRPSXWHU GRHV HQWHU LQWR VOHHS PRGH...
  • Page 12: Section 1: Disassembly

    +PSW M6X16 +BVPT 3X12 TYPE2 IT-3 12 Screws, +BVPT2 4X16 Rear Cover 1-2. VESA BRACKET ASSEMBLY REMOVAL 3 Screws, M5X16 (KDL-32S2400 ONLY) 4 Screws, M5X16 (KDL-40S2400 ONLY) One Screw, M4X16 Stand Assembly (KDL-32S2400 ONLY) 2 Screws, M5X16 (KDL-40S2400 ONLY) VESA Bracket Assembly (L)
  • Page 13: H1U Board Removal

    Disconnect CN101 Multi Button Assy 1-4. G1 BOARD/G2 BOARD REMOVAL 2 Screws, +BVTP 3X12 TYPE2 IT-3 Disconnect CN6102, CN6202 AND CN6203 (KDL-32S2400 ONLY) (KDL-32S2400 ONLY) 4 Screws, +PSW 3SG Disconnect CN6001, CN6200 AND CNCN6202 (KDL-40S2400 ONLY) (KDL-40S2400 ONLY) G1 Board...
  • Page 14: Au Board Removal

    KDL-32S2400/40S2400 1-5. AU BOARD REMOVAL 2 Screws, +BVTP 3X12 TYPE2 IT-3 4 Screws, +PSW 3SG Disconnect CN9502, CN9501, CN7502, CN7501, CN7000, CN7503 and CN9532 AU Board 1-6. QT BOARD REMOVAL One Screw, +PSW 3SG 3 Screws, +BVTP 3X12 TYPE2 IT-3...
  • Page 15: Qs Board And Bu Board Removal

    KDL-32S2400/40S2400 1-7. QS BOARD AND BU BOARD REMOVAL One Screw, +BVST 3X8 3 Screws, +PSW 3SG 2 Screws, +BVST 3X8 2 Screws, +PSW 3SG QS Board Disconnect CN7009, CN1007, CN5000, CN4701, CN4702, Disconnect CN1700, CN1001, CN7008, CN7314, CN7306, CN1008 and CN1002...
  • Page 16: H2U Board Removal

    KDL-32S2400/40S2400 1-8. H2U BOARD REMOVAL 2 Screws, +BVTP 3x12 TYPE2 IT-3 H2U Board 2 Screws, +BVTP 3x12 TYPE2 IT-3 Disconnect CN201 Side Jack Holdeer Side Terminal Assembly 1-9. H3U BOARD AND SPEAKER REMOVAL KDL-32S2400/40S2400...
  • Page 17: Lcd Panel Removal

    KDL-32S2400/40S2400 1-10. LCD PANEL REMOVAL (KDL-32S2400 ONLY) 2 Screws, +PSW M4X8 One Screw, +BVTP2 4X16 Top Frame Harness with Connector (LVDS) Assembly LCD Panel 2 Screws, +PSW M5X8 4 Screws, +PVTP2 4X12 Top Frame (KDL-40S2400 ONLY) Bezel Assembly KDL-32S2400/40S2400...
  • Page 18: Section 2: Service Adjustments

    KDL-32S2400/40S2400 SECTION 2: SERVICE ADJUSTMENTS 2-1. REMOTE ADJUSTMENT BUTTONS AND 2-2. ACCESSING SERVICE ADJUSTMENTS INDICATORS To adjust various set features, use the Remote Commander to put the set into service mode to display the service menus. The Remote Commander displays the service menu associated with the Digital or Analog format POWER depending on which format is on the TV when you enter service mode.
  • Page 19: Viewing The Digital Module Box

    KDL-32S2400/40S2400 2-2-2. VIEWING THE DIGITAL MODULE BOX 2-2-3. ACCESSING THE ANALOG SERVICE (Q-BOX) SERVICE ITEMS ADJUSTMENT MENUS Use the following instructions to display the Digital menu items you want 1. Turn the TV on and view an Analog channel. to adjust.
  • Page 20: Resetting The User Menu - Factory Reset

    KDL-32S2400/40S2400 2-3. RESETTING THE USER MENU - FACTORY 2-4. AGING MODE RESET Aging mode is designed to remove image retention from the screen. The TEST RESET option resets all the customer adjustable data back to the NOTE: Once you enter into Aging Mode the Remote Commander no factory defaults.
  • Page 21: White Balance Adjustment

    KDL-32S2400/40S2400 2-5. WHITE BALANCE ADJUSTMENT 9. Access the Service Menu by pressing the following buttons on the Remote Commander within a second: The White Balance only needs to be adjusted when you replace the BU DISPLAY Volume + Channel 5 POWER Board.
  • Page 22: Section 3: Diagrams

    3-1. CIRCUIT BOARDS LOCATION H1U Board QS Board BU Board H2U Board QT Board G1 Board (KDL-32S2400 Only) G2 Board AU Board (KDL-40S2400 Only) H3U Board 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in µF unless otherwise noted. pF : µµF 50WV or All voltages are in V.
  • Page 23: Reference Information

    KDL-32S2400/40S2400 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON...
  • Page 24: Block Diagram

    KDL-32S2400/40S2400 3-3. BLOCK DIAGRAM Audio Audio HDMI for PC for DVI Digital F/E UART TMDS UART Main Micro 8bit Multiplex BUS MB91305 Flash DDRSDRAM 16bit 1MByte 4M x 32bit I2C-C D-Comp[15:0] MPEG DEC. MPEG DEC. RF/Cable Chroma Dec/IP x240H x240H...
  • Page 25: Schematics And Supporting Information

    KDL-32S2400/40S2400 3-4. SCHEMATICS AND SUPPORTING INFORMATION AU BOARD SCHEMATIC DIAGRAM (1 OF 2) AU BOARD WAVEFORMS R6001 2 . 2 k C6001 R6004 0 . 1 2 . 2 k Q6009 1/10W 1/10W RN-CP 2 . 0 2SC3052EF-T1-LEF RN-CP R9057 1608 0.5%...
  • Page 26: Au Board Schematic Diagram (2 Of 2)

    KDL-32S2400/40S2400 AU BOARD SCHEMATIC DIAGRAM (2 OF 2) — L7012 L7008 PS7001 FB9100 C7061 C7062 22uH AU_15V 1000p 1000p C7044 L9606 C7113 AU_15V_M R7061 R7062 L7011 C7024 1/10W 1608 1608 1/10W 8 . 2 k RN-CP RN-CP TO DETECT FB9101...
  • Page 27 KDL-32S2400/40S2400 [A/V SWITCH, INPUTS, AUDIO] COMPONENT SIDE AU BOARD LOCATOR LIST DIODE TRANSISTOR D7001 Q7002 CN9502 D7004 Q7005 CN9501 R9501 C9503 JL9509 CN9502 R6051 JL9509 CN9502 D7006 Q7007 Q6011 Q6012 CN9523 JL9504 JL9505 C6018 JL9505 R6052 R6033 CN9501 D7007 Q7008...
  • Page 28: Bu Board Schematic Diagram (1 Of 8)

    KDL-32S2400/40S2400 BU BOARD SCHEMATIC DIAGRAM (1 OF 8) << STBY3.3V >> R1021 D1_IN_Y 1/10W Y1/G1 RN-CP R1022 FROM A PWB D1_IN_CB M24256-BWMN6T CB1/B1 1/10W R1167 IC1005 RN-CP RESET R1206 X1009 32.768kHz 1/16W EEPROM R1023 1/10W CHIP R1193 1/16W D1_IN_CR CHIP RN-CP —...
  • Page 29: Bu Board Schematic Diagram (2 Of 8)

    KDL-32S2400/40S2400 BU BOARD SCHEMATIC DIAGRAM (2 OF 8) Mount Mecha A5000 409815701 IC5000 — R5027 R5026 CHIP CHIP — DPA_0 TA1M — DPA_1 TA1P DPA_2 DPA_3 TB1M TO HDMI DPA_4 TB1P DPA_5 DPA_6 TC1M — DAP_7 TC1P DPA_8 C,Y/CV DPA_9...
  • Page 30: Bu Board Schematic Diagram (3 Of 8)

    KDL-32S2400/40S2400 BU BOARD SCHEMATIC DIAGRAM (3 OF 8) — D3.3V VDDH VDDH VDDMQ D3.3V D3.3V R5223 FL5201 C5239 TC7SH86FU(T5RSOYJF) C5220 R5211 1000p 0 . 1 1/16W IC5203 CHIP 1608 CHIP L5201 1608 1608 C5281 VDDH VDDM FET BUS SWITCH C5278 0 .
  • Page 31: Bu Board Schematic Diagram (4 Of 8)

    KDL-32S2400/40S2400 BU BOARD SCHEMATIC DIAGRAM (4 OF 8) — MD[19] C5502 VDDMQO C5504 MD[16] 1608 1608 MD[18] FL5501 0 . 0 1 0 . 0 1 MD[17] R5500 RB5504 L5501 C5506 — 6.3V MD[20] MD[21] MD[22] MD[23] RB5505 — MVREF...
  • Page 32: Bu Board Schematic Diagram (5 Of 8)

    KDL-32S2400/40S2400 BU BOARD SCHEMATIC DIAGRAM (5 OF 8) — TO Trident CN6000 R6001 1/10W PC-R FB6001 0uH RN-CP PC_R PC_R R6021 FB6002 0uH PC-G 1/10W — RN-CP PC-B PC_G FB6000 0uH PC_G R6022 1/10W RN-CP PC_B PC_B PS6000 R6023 0.4A —...
  • Page 33: Bu Board Schematic Diagram (6 Of 8)

    KDL-32S2400/40S2400 BU BOARD SCHEMATIC DIAGRAM (6 OF 8) — 10uH L9005 PC_AU_9V D3.3V HDMI3.3V 1608 R9062 150k 0 . 1 1/10W C9033 C9034 RN-CP FL9000 C9007 — R9016 R9047 2012 Q9004 CHIP 2SC3052EF-T1-LEF C9011 0 . 1 R9011 C9004 R9063...
  • Page 34: Bu Board Schematic Diagram (7 Of 8)

    KDL-32S2400/40S2400 BU BOARD SCHEMATIC DIAGRAM (7 OF 8) D7000 MMDL914T1 3.3V REG SI8008TM-TL IC7001 — D3.3V-2 R7031 2 . 2 k DIMMER R7053 3.15A 1/10W FB7011 — 3 . 3 k RN-CP D3.3V R7051 1/10W 0.5% RN-CP 1/10W LFBK1608HS601 REG17.5V RN-CP 0.5%...
  • Page 35: Bu Board Schematic Diagram (8 Of 8)

    KDL-32S2400/40S2400 BU BOARD SCHEMATIC DIAGRAM (8 OF 8) DC_ALERT — STBY3.3V TUNER_CONTROL R1710 CHIP 1/16W 1/16W CHIP R7542 — SDA_TUNER D7508 MMDL914T1 D3.3V SCL_TUNER TU_ISC_SCL CHIP R1709 R1707 1/16W SDA_TUNER FB1720 1/16W Q7504 R7543 CHIP RT1N141M-TP-1 TU_I2C_SDA R7546 FB1721 SCL_TUNER...
  • Page 36 KDL-32S2400/40S2400 [MICRO, VIDEO PROCESSOR, SVP-PX(2/2) DDR & CPU I/F, POWER & GND VIDEO PROCESSOR, DPR_SDRAM 128MBIT, PC IN, HDMI, PANEL5V & FE5V, POWER SUPPLY] [MICRO, VIDEO PROCESSOR, SVP-PX(2/2) DDR & CPU I/F, POWER & GND VIDEO PROCESSOR, DPR_SDRAM 128MBIT, PC IN, HDMI, PANEL5V & FE5V, POWER SUPPLY]...
  • Page 37: G1 Board, Power Unit (Kdl-32S2400 Only)

    KDL-32S2400/40S2400 G1 BOARD, POWER UNIT (KDL-32S2400 ONLY) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only.
  • Page 38 KDL-32S2400/40S2400 [POWER SUPPLY] [POWER SUPPLY] COMPONENT SIDE (KDL-32S2400 ONLY) CONDUCTOR SIDE (KDL-32S2400 ONLY) — — — — — — — — — — — — — — — — — — — — — — — — KDL-32S2400/40S2400...
  • Page 39: G2 Board Schematic Diagram (Kdl-40S2400 Only)

    KDL-32S2400/40S2400 G2 BOARD SCHEMATIC DIAGRAM (KDL-40S2400 ONLY) R6208 C6216 0.47 D6205 UNREG 33V 1/4W FPRD 100V 10ERB20-TB3 R6202 D6204 C6203 220k 10ERB20-TB3 1/10W Mount Mecha 234990031 Q6100,Q6101 CHIP — A6004 D6200 GND_1 GND_1 D10SC6M-4012 L6502 L6500 100uH 175uH C6517 450V...
  • Page 40 KDL-32S2400/40S2400 [POWER SUPPLY] [POWER SUPPLY] COMPONENT SIDE (KDL-40S2400 ONLY) CONDUCTOR SIDE (KDL-40S2400 ONLY) 1-869-027-12 1-869-027-12 JL6401 IC6200 D6201 D6207 R6443 JR6009 R6417 R6555 R6554 EY6205 EY6202 R6441 R6529 EY6205 D6207 EY6202 D6201 C6217 D6207 D6201 PH6400 EY6206 EY6203 EY6201 R6552...
  • Page 41: H1U Board Schematic Diagram

    KDL-32S2400/40S2400 H1U BOARD SCHEMATIC DIAGRAM NOTE: THE SILK SCREEN ON THE BOARD MAY DISPLAY “H1” INSTEAD OF “H1U” POWER H1 USER CONTROL — S106 TO BU BOARD CN1007 — HOME INPUT SEL VOL+ VOL- MENU WEGAGATE POWER INT KEY1 CN101 —...
  • Page 42: H2U Board Schematic Diagram

    KDL-32S2400/40S2400 H2U BOARD SCHEMATIC DIAGRAM NOTE: THE SILK SCREEN ON THE BOARD MAY DISPLAY “H2” INSTEAD OF “H2U” J202 — R212 R220 VD201 CHIP CHIP C215 C210 C211 C212 C209 VD202 VD203 0 . 0 2 2 1000p 100p 0 . 0 2 2...
  • Page 43 KDL-32S2400/40S2400 [HEAD PHONE/V2] COMPONENT SIDE J201 J202 C206 D204 VD202 R215 C211 A201 D206 R218 R220 D205 R205 R214 C204 R206 C212 R213 VD203 C208 C215 R209 C207 CN201 D203 1-869-854-12 [HEAD PHONE/V2] CONDUCTOR SIDE KDL-32S2400/40S2400...
  • Page 44: H3U Board Schematic Diagram

    KDL-32S2400/40S2400 H3U BOARD SCHEMATIC DIAGRAM NOTE: THE SILK SCREEN ON THE BOARD MAY DISPLAY “H3” INSTEAD OF “H3U” STBY3.3V REC/RESERVE STBY_LED — ON_TIMER PWR/RESERVE PICTURE_OFF BL_IN R305 R304 R303 1 . 5 K VD3.3V R302 R301 1/10W 1/10W 1/10W RN-CP...
  • Page 45: Qs Board Schematic Diagram (1 Of 5)

    KDL-32S2400/40S2400 QS BOARD SCHEMATIC DIAGRAM (1 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only.
  • Page 46: Qs Board Schematic Diagram (2 Of 5)

    KDL-32S2400/40S2400 QS BOARD SCHEMATIC DIAGRAM (2 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only.
  • Page 47: Qs Board Schematic Diagram (3 Of 5)

    KDL-32S2400/40S2400 QS BOARD SCHEMATIC DIAGRAM (3 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only.
  • Page 48: Qs Board Schematic Diagram (4 Of 5)

    KDL-32S2400/40S2400 QS BOARD SCHEMATIC DIAGRAM (4 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only.
  • Page 49: Qs Board Schematic Diagram (5 Of 5)

    KDL-32S2400/40S2400 QS BOARD SCHEMATIC DIAGRAM (5 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only.
  • Page 50 KDL-32S2400/40S2400 [POWER REGS, CONNECTORS, X240H POWER, FLEXBUS, USB, PERIPHERALS, DDR,FLASH,NVM, DIG IF, AVOUT/FE] [POWER REGS, CONNECTORS, X240H POWER, FLEXBUS, USB, PERIPHERALS, DDR,FLASH,NVM, DIG IF, AVOUT/FE] CONDUCTOR SIDE COMPONENT SIDE 1-868-963-11 1-868-963-11 IC7324 IC7324 C8010 C8010 R7769 R7769 C7426 C7426 C7726...
  • Page 51: Qt Board Schematic Diagram

    KDL-32S2400/40S2400 QT BOARD SCHEMATIC DIAGRAM Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only. SET_CTRL...
  • Page 52 KDL-32S2400/40S2400 [TUNER] CONDUCTOR SIDE [TUNER] COMPONENT SIDE C7820 CN7800 C7822 C7801 JL7820 JL7819 C7821 JL7818 C7800 C7844 C7836 C7851 ET7801 R7815 FB7807 R7816 CN7804 R7889 R7888 FB7806 C7803 FB7800 FB7801 C7833 R7820 Q7800 JL7805 JL7831 R7867 R7872 C7837 JL7826 R7866...
  • Page 53: Semiconductors

    KDL-32S2400/40S2400 3-5. SEMICONDUCTORS – KDL-32S2400/40S2400...
  • Page 54: Section 4: Exploded Views

    REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] A-1214-801-A STAND ASSEMBLY (M) 2-681-672-02 LABEL, TERMINAL (REAR) (Please review the Sony Electronics Service Information website for any additional service information.) (KDL-32S2400 ONLY) 2-681-673-02 LABEL, HDMI A-1214-954-A STAND ASSEMBLY (L) [2-3] 2-893-220-01 LABEL, INFORMATION...
  • Page 55: Chassis

    See Appendix A: Encryption Key Components in the back of this manual. 4-2. CHASSIS (Please review the Sony Electronics Service Information website for any additional service information.) 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3 2-674-965-31...
  • Page 56: Speakers

    See Appendix A: Encryption Key Components in the back of this manual. 4-3. SPEAKERS (Please review the Sony Electronics Service Information website for any additional service information.) 2-596-649-01 +KTT 3X10 (S TYPE) 2-580-640-01 SCREW, +BVTP2 4X16...
  • Page 57: Lcd Panel

    PART NO. DESCRIPTION [ASSEMBLY INCLUDES] X-2176-345-1 BEZEL (32S) ASSEMBLY [152] 1-802-060-14 LCD PANEL (32WXGA+TFT) (KDL-32S2400 ONLY) (KDL-32S2400 ALL EXCEPT SN 8,200,001 and UP) X-2176-347-1 BEZEL (40S) ASSEMBLY [152] 1-802-261-11 LCD PANEL (32WXGA+TFT) (KDL-40S2400 ONLY) (KDL-32S2400 ONLY SN 8,200,001 and UP) 2-664-630-01...
  • Page 58: Section 5: Electrical Parts List

    KDL-32S2400/40S2400 SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they NOTE: The components identifi ed by shading RESISTORS are seldom required for routine service. Expect some delay mark are critical for safety. Replace only •...
  • Page 59 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7047 1-162-966-11 CERAMIC CHIP 0.0022µF 10% C7110 1-162-959-11 CERAMIC CHIP 330pF C7048 1-162-966-11 CERAMIC CHIP 0.0022µF 10% C7111 1-162-959-11 CERAMIC CHIP 330pF C7112 1-162-959-11 CERAMIC CHIP 330pF...
  • Page 60 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C9020 1-125-889-91 CERAMIC CHIP 2.2µF D7013 8-719-404-50 DIODE MA111-TX C9021 1-125-889-91 CERAMIC CHIP 2.2µF D7602 8-719-050-37 DIODE M1MA152WA-T1 D7603 8-719-050-37 DIODE M1MA152WA-T1 C9022 1-125-889-91 CERAMIC CHIP 2.2µF...
  • Page 61 KDL-32S2400/40S2400 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 62 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6004 1-218-855-11 METAL CHIP 2.2K 0.50% 1/10W R7050 1-218-863-11 METAL CHIP 4.7K 0.50% 1/10W R6007 1-218-887-11 METAL CHIP 0.50% 1/10W R7054 1-216-841-11 METAL CHIP 1/10W R7055 1-216-845-11...
  • Page 63 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7140 1-216-800-11 METAL CHIP 1/10W R7643 1-216-845-11 METAL CHIP 100K 1/10W R7141 1-216-800-11 METAL CHIP 1/10W R7644 1-216-813-11 METAL CHIP 1/10W R7646 1-216-813-11 METAL CHIP 1/10W R7142...
  • Page 64 METAL CHIP 0.50% 1/10W R9068 1-218-831-11 METAL CHIP 0.50% 1/10W A-1258-529-A BU BOARD, COMPLETE R9069 1-218-831-11 METAL CHIP 0.50% 1/10W (KDL-32S2400 ONLY) R9070 1-218-831-11 METAL CHIP 0.50% 1/10W A-1258-530-A BU BOARD, COMPLETE R9078 1-216-809-11 METAL CHIP 1/10W (KDL-40S2400 ONLY) R9088...
  • Page 65 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C1010 1-100-566-91 CERAMIC CHIP 0.1µF C1081 1-126-391-11 ELECT CHIP 47µF 6.3V C1011 1-126-206-11 ELECT CHIP 100µF 6.3V C1082 1-126-394-11 ELECT CHIP 10µF C1083 1-100-566-91 CERAMIC CHIP 0.1µF...
  • Page 66 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5205 1-100-566-91 CERAMIC CHIP 0.1µF C5281 1-100-566-91 CERAMIC CHIP 0.1µF C5208 1-162-964-11 CERAMIC CHIP 0.001µF 10% C5502 1-162-970-11 CERAMIC CHIP 0.01µF C5503 1-100-566-91 CERAMIC CHIP 0.1µF C5209...
  • Page 67 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7028 1-112-794-11 ELECT CHIP 470µF C9042 1-125-777-11 CERAMIC CHIP 0.1µF C7030 1-112-794-11 ELECT CHIP 470µF C7031 1-100-551-21 ELECT CHIP 22µF CONNECTOR C7032 1-165-673-21 ELECT CHIP 56µF CN1001...
  • Page 68 KDL-32S2400/40S2400 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 69 KDL-32S2400/40S2400 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 70 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1058 1-218-990-81 SHORT CHIP R1169 1-216-864-11 SHORT CHIP R1061 1-218-965-11 RES-CHIP 1/16W R1170 1-400-794-21 FERRITE 0µH R1180 1-218-965-11 RES-CHIP 1/16W R1064 1-218-965-11 RES-CHIP 1/16W R1065 1-218-965-11 RES-CHIP...
  • Page 71 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1265 1-400-591-22 FERRITE 0µH R5047 1-218-957-11 RES-CHIP 2.2K 1/16W R1266 1-216-864-11 SHORT CHIP R5210 1-218-961-11 RES-CHIP 4.7K 1/16W R5211 1-218-990-81 SHORT CHIP R1267 1-400-591-22 FERRITE 0µH R1270...
  • Page 72 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6016 1-216-821-11 METAL CHIP 1/10W R7031 1-218-855-11 METAL CHIP 2.2K 0.50% 1/10W R6017 1-218-827-11 METAL CHIP 0.50% 1/10W R7032 1-218-843-11 METAL CHIP 0.50% 1/10W R7035 1-218-847-11 METAL CHIP 0.50% 1/10W...
  • Page 73 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R9008 1-218-990-81 SHORT CHIP R9076 1-218-973-11 RES-CHIP 1/16W R9009 1-218-990-81 SHORT CHIP R9944 1-216-295-91 SHORT CHIP R9010 1-216-864-11 SHORT CHIP R9011 1-216-853-11 METAL CHIP 470K 1/10W RESISTOR BRIDGE...
  • Page 74 C6203 1-107-907-11 ELECT 22µF 1-468-980-12 G1 BOARD, COMPLETE (POWER UNIT) C6204 1-112-242-21 ELECT 1500µF (KDL-32S2400 ONLY) C6205 1-112-242-21 ELECT 1500µF Due to the complexity of this board, performing component level fi eld repairs C6207 1-112-242-21 ELECT 1500µF is not recommended. If service is required, complete board replacement is the preferred repair method.
  • Page 75 KDL-32S2400/40S2400 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 76 KDL-32S2400/40S2400 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 77 KDL-32S2400/40S2400 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6408 1-218-879-11 METAL CHIP 0.50% 1/10W R6541 1-208-818-11 METAL CHIP 0.50% 1/10W R6409 1-216-833-11 METAL CHIP 1/10W R6542 1-208-814-91 METAL CHIP 0.50% 1/10W R6543 1-218-830-11 METAL CHIP 0.50% 1/10W...
  • Page 78 KDL-32S2400/40S2400 H1U H2U REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES CONNECTOR CN201 1-820-192-11 HEADER ASSEMBLY (PRINT PWB) DIODE A-1172-589-D H1U BOARD, MOUNTED D201 8-719-423-03 DIODE MA8100 CONNECTOR D202 8-719-423-03 DIODE MA8100 D203 8-719-423-03 DIODE MA8100...
  • Page 79 CL-165HR/SYG-D-T D305 8-719-085-26 DIODE CL-165HR/SYG-D-T ACCESSORIES AND PACKING D308 6-500-817-01 DIODE (LED) SML-512UWT86 1-831-499-21 POWER-SUPPLY CORD SET (KDL-32S2400 ONLY) 1-832-937-11 AC POWER-SUPPLY CORD SET IC301 6-600-502-01 GP1UE26RK0VF (KDL-40S2400 ONLY) IC302 6-600-447-01 TPS853(SONY) X-2102-511-2 BAG ASSY, RUDDER LOCK (Contains the 3 items below)
  • Page 80 DESCRIPTION VALUES 2-673-882-01 CUSHION, UPPER MISCELLANEOUS (KDL-40S2400 ONLY) 1-528-692-61 DRY, BATTERY CARBON-ZINC 2-674-396-01 CUSHION, UPPER (CENTER) (KDL-32S2400 ONLY) (KDL-40S2400 ONLY) 2-689-629-01 SCREW, (B) TP 4X25 (KDL-32S2400 ONLY) 2-889-165-12 GUIDE, QUICK SETUP (ENGLISH VERSION) 2-580-639-01 SCREW, +BVTP2 4X12 2-889-165-22 GUIDE, QUICK SETUP (FRENCH VERSION)
  • Page 81: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
  • Page 82 In an effort to reduce the size of this pdf file the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.

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