Page 1 Reference Manual 00809-0100-4024, Rev BA September 2005 Rosemount 5600 Series Radar ® Level Transmitter with HART ™ fieldbus protocol OUNDATION www.rosemount.com...
Page 3 Within the United States, Rosemount Inc. has two toll-free assistance numbers. Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST) Technical support, quoting, and order-related questions.
Page 5: Table Of Contents
Reference Manual 00809-100-4024, Rev BA Rosemount 5600 Series September 2005 Table of Contents SECTION 1 Safety Messages ......... 1-1 Overview .
Page 6 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 FOUNDATION Fieldbus Electrical Installation....3-8 Power Supply ......... 3-8 Fieldbus Connections .
Page 7 Safety Messages ......... 7-1 Rosemount 2210 Display Unit ....... 7-2 2210 Display Unit Operation .
Page 8 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 2210 Display Unit ........B-4 ATEX Directive (94/9/EC) .
Page 9 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Section 1 Introduction Safety Messages ....... . . page 1-1 Overview .
Page 10: Overview
OVERVIEW This manual provides information about mechanical and electrical installation of the 5600 Series Radar Level Transmitter. It also describes how to start up and configure the transmitter. The main purpose of the book is to act as guide to installing and operating the 5600 Series Radar Level Transmitter. It is not intended to cover service tasks such as changing circuit boards or internal software.
Page 11 Contains information relating to the operation of the register transducer block. The 5600 Series Radar Level Transmitter is a powerful radar level transmitter suitable for non-contact level measurements in process tanks, storage tanks, and other types of tanks. It is designed for easy installation and maintenance free operation.
Page 12 As an option, your Rosemount 5600 Radar Level Transmitter can be equipped with an easy-to-use Rosemount 2210 Display Panel. It offers basically the same functionality as the Radar Master package. Four sturdy softkeys give you access to configuration routines, service functions, and level monitoring.
Page 13 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 1-3. Frequency Modulated Continuous Wave Transmitted Reflected Frequency (GHz) Time The FMCW method is based on a radar sweep with continuous changes in frequency.
Page 14: Specific Fcc Requirements (Usa Only)
00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 The 5600 Series Radar Level Transmitter sends a microwave signal with a continuously varying frequency towards the product surface. When the reflected signal returns to the antenna, it is mixed with the outgoing signal.
Page 15: Measuring Range
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Measuring Range The diagrams below show how the measuring range is influenced by the antenna type, dielectric constant of the liquid (ε ) and the process conditions. For optimum performance the maximum measuring distance should be kept within the range indicated with darker color in the diagrams.
Page 16: Unpacking Your 5600 Transmitter
• 1 box with the transmitter head. This box also includes a Hook spanner (used to open the terminal compartments), Reference manual (00809-0100-4024), Rosemount Radar Master CD-Rom (0822-0100-4757), and a Quick Installation Guide. • 1 box with the antenna. This box contains the complete antenna assembly, including the Waveguide Tube (see page 2-6) which is to be inserted in the transmitter head foot.
Page 17: Service Support
00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 SERVICE SUPPORT If you have reason to believe that your Rosemount 5600 Radar Level Transmitter may need to be returned for service, contact the appropriate representative. Within USA: Please contact a Level Applications Support Specialist at Rosemount Customer Central (1-800-999-9307).
Page 18 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 1-10...
Page 19: Safety Messages
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Section 2 Mechanical Installation Safety Messages ....... . . page 2-1 Introduction .
Page 20: Introduction
Free Space Requirements. The last part of this section includes mounting instructions for all antenna types, including special requirements for still pipe/bridle installations and applications. Tools The following set of tools are needed for installation of a 5600 Series Radar Level Transmitter: • Screw driver.
Page 21: Nozzle Requirements
NOTE For Parabolic Antennas mounted in solid applications, minimize the L Distance to allow the Parabolic Antenna to reach into the tank. See Measuring Solids with a Rosemount 5600 Non-contacting Radar (part number 00830-0800-4024). Figure 2-2. Antenna Tip Outside Nozzle to get the Best...
Page 22: Free Space Requirements
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Free Space Requirements Figure 2-3. Free Space Requirements, see Table 2-2 Table 2-2. Free Space Requirements A. Service Space Width Distance in. (mm) All antennas 22 (550) B. Service Space Height Antenna Distance in.
Page 23: Beam Width
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Beam Width Figure 2-4. Beam width angle, Table 2-3. Beam width angle see Table 2-3 Antenna Beam Width Cone 3 in. 25° Rod/Cone 4 in./ Process Seal 4 in. 21°...
Page 24: Wave Guide Tubes
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 WAVE GUIDE TUBES NOTE The Waveguide Tubes are parts of the antenna kits. Cone and Rod Antenna • For model codes 1xx, 2xx, 7xx, and 9xx (with PTFE Seal for Cone) •...
Page 25: Mounting The Rod Antenna, Flanged Version
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 MOUNTING THE ROD ANTENNA, FLANGED VERSION Figure 2-6. Rod Antenna 7.87 (200) Dimensions, Flanged Version 15.75 (400) Antenna Label Plate Inactive length 3.94 (100) or Inactive length 9.84 (250) NOTE 11.81 (300)
Page 26 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 2. Secure the flange and label plate with the locking nut. Make sure the nut fits tightly to the flange. Figure 2-8. Secure the flange with the locking nut Locking Nut...
Page 27 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 4. Secure the adapter with the locking ring. Figure 2-10. Use the locking ring to secure the adapter Locking Ring 5. Carefully fit the flange and the rod antenna on the tank nozzle with an appropriate gasket in between.
Page 28 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 6. Insert the wave guide tube into the upper wave guide. Make sure the o-ring at the lower end of the wave guide tube is in place. Figure 2-12. Mount the...
Page 29: Mounting The Rod Antenna, Threaded Version
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 MOUNTING THE ROD ANTENNA, THREADED VERSION Figure 2-14. Rod Antenna Dimensions, Threaded Version 7.87 (200) 15.75 (400) Inactive length 3.94 (100) or Inactive length 9.84 (250) NOTE 11.81 (300) Dimensions are in inches (millimeters) 1.
Page 30 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 2-15. Mount the rod antenna Antenna Label Plate Gasket for BSP (G) threads 2. Insert the wave guide tube into the upper wave guide. Make sure the o-ring at the lower end of the wave guide tube is in place.
Page 31 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 3. Place the protection sleeve on the flange. Mount the transmitter head and tighten the nut. Check that the guide pins on the adapter enter the corresponding grooves on the upper wave guide.
Page 32: Mounting The Cone Antenna - Ptfe Sealing
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 MOUNTING THE CONE ANTENNA - PTFE SEALING Figure 2-18. Cone Antenna Dimensions 7.87 (200) 15.75 (400) Junction Box 3.74 (95) (3 in. Cone) 5.91 (150) (4 in. Cone) 10.24 (260) (6 in. Cone) 14.57 (370) (8 in.
Page 33 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 3. Secure the flange with the locking nut. Make sure that the nut fits tightly to the flange. Figure 2-20. Secure the flange with the locking nut 4. Mount the adapter on top of the sleeve.
Page 34 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 6. Carefully fit the flange and the cone antenna on the tank nozzle. 7. Tighten with screws and nuts. Figure 2-23. Mount the flange and cone antenna on the nozzle Gasket 8.
Page 35: Mounting The Cone Antenna - Quartz Sealing
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 9. Place the protection sleeve on the flange. Mount the transmitter head and tighten the nut. Check that the guide pins on the adapter enter the corresponding grooves on the upper wave guide.
Page 36 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Antennas including tank seal of quartz material are suitable for high pressure applications. NOTE The quartz seal shall be protected against mechanical shocks or impacts. It is important to handle the antenna carefully in order to avoid any mechanical stresses such as bending or pressing the sealing.
Page 37 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 3. Secure the flange and label plate with the locking nut using a spanner with key width 1.6-in. (41 mm). Make sure the locking nut fits tightly to the flange without any visible gap between the plate and the flange.
Page 38 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 6. Fit the flange with the cone antenna on the horizontal tank flange. If the tank flange is not horizontal, the performance of the gauge may be negatively impacted. 7. Tighten with screws and nuts.
Page 39 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 8. Before mounting the transmitter head, visually verify that the quartz tank seal is undamaged and free from moisture and dirt. 9. Place the protection sleeve on the flange. 10. Mount the transmitter head on the adapter in one of the four possible positions.
Page 40: Mounting The Process Seal Antenna
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 MOUNTING THE PROCESS SEAL ANTENNA Figure 2-34. Process Seal Antenna Dimensions 7.87 (200) 21.65 (550) 4 inch process seal 25.59 (650) 6 inch process seal Note Dimensions are in inches (millimeters) 6.30 (160) 4 inch process seal...
Page 41 1. Place the teflon gasket supplied by Emerson Process Management on top of the nozzle and mount the antenna. NOTE The teflon gaskets are optimized for use with microwave emitting equipment. No other gaskets than Rosemount original may be used for Process Seal antennas. 2-23...
Page 42 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 2. Put the loose flange on top of the antenna. Figure 2-35. Put the flange on top of the antenna 3. Tighten the flange to the antenna by using screws and nuts. Use lubricating grease to minimize friction when the screws are tightened.
Page 43: Mounting The Cone Antenna In Astill-Pipe/Bridle
STILL-PIPE/BRIDLE Installation Requirements for Cone Antenna in a Still-pipe/Bridle The 5600 Series Radar Level Transmitter is suitable for measurements in still pipes and bridles. The high signal processing capacity allows measurements even when there are several pipe inlets, provided that the mechanical installation is done per the guidelines in this manual or related technical note.
Page 44: For Still Pipes
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 For Still Pipes The 3, 4 and 6 in. cone antennas are designed to fit into new or existing still pipes with the corresponding pipe size. A gap between the antenna opening and the pipe of up to 0.4 in.
Page 45: For Bridle Pipes
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 For Bridle Pipes For Bridle applications the basic guidelines are similar to the guidelines written above for Still Pipes, i.e. that the 3, 4 and 6" Cone antennas will fit the corresponding pipe sizes, and you should try to get the gap as small as possible.
Page 46 Due to this issue, Emerson Process Management does not recommend using the 5600 Series 8-in. cone antennas for larger pipe measurements. Instead, a special pipe antenna should be used.
Page 47: Mounting The Antenna
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Mounting the Antenna 1. Mount the antenna and the transmitter head in the same way as a standard cone antenna (see “Mounting the Cone Antenna - PTFE sealing” on page 2-14).
Page 48 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 3. In order to minimize the influence of disturbing echoes from inlet and outlet pipes you may need to rotate the transmitter head 90°. Figure 2-42. Example of rotating the transmitter head to minimize disturbing echoes 90˚...
Page 49: Mounting The Parabolic Antenna
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 MOUNTING THE PARABOLIC ANTENNA Figure 2-43. Parabolic Antenna Dimensions 7.87 (200) 18.11 (460) 6.4 (162) NOTE Dimensions are in 17.36 (441) inches (millimeters) Mounting the Flange Ball 1. The flange should be between 0.24 and 1.18 inches (6 and 30 mm) thick.
Page 50 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 3. Put the O-ring on the flange and insert the Flange Ball into the hole. Make sure the pin on the side of the Flange Ball fits into the corresponding recess on the flange.
Page 51 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Mounting the antenna 1. Fit the Parabolic Reflector to the Antenna Feeder and mount the five M5 screws that were delivered by Emerson Process Management. Figure 2-47. Mount the five M5...
Page 52 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 4. Turn the flange around and mount the antenna feeder on the flange. Mount the washers and nuts. Figure 2-49. Mount washers and nuts Lock Nut Tab Washer Finger Nut...
Page 53 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 2-51. Groove on Antenna Feeder Antenna Feeder Groove 8. Tighten the Finger Nut and the Lock Nut. 9. Mount the adapter nut on top of the antenna feeder. Tighten the adapter nut firmly.
Page 54 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 12. When the antenna inclination is adjusted to obtain optimum performance (Figure 2-54), tighten the finger nut and the lock nut firmly. Secure by folding the tab washer over the lock nut (Figure 2-55).
Page 55: Mounting The Extended Cone Antenna
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 MOUNTING THE 1. Mount the antenna and transmitter head in the same way as a transmitter with a standard cone antenna (see “Mounting the Cone EXTENDED CONE Antenna - PTFE sealing” on page 2-14).
Page 56: Setting The Tank Connection Length (Tcl)
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Setting the Tank To set the Tank Connection Length, use one of the following procedures for Standard and Non-Standard Extended Cone Antenna. Connection Length (TCL) Standard Extended Cone Antenna For the 20 in. (500 mm) extended cone the following TCL...
Page 57: Setting The Hold Off Distance
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Setting the Hold Off To set a new Hold Off distance do the following: Distance 1. Start the configuration software. 2. In the Hold Off/New input field type the desired Hold Off distance.
Page 58: Installation Requirements Extended Cone Antenna
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Installation Requirements Extended Cone Antenna Figure 2-58. Extended Cone Antenna Dimensions 7.87 (200) 15.75 (400) 19.69 (500) NOTES 15° Angle Other extended cone lengths available upon 2.76 (70) (3 in. Cone) request.
Page 59 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 2-59. Example of a high nozzle Figure 2-60. Example of disturbing objects close to the tank nozzle Figure 2-61. Examples of problem nozzles Height Bad welding Rust or deposit...
Page 60 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 2-62. Total distance between flange and product level minimum 0.8 in (20 mm) 15° min. 1.2 in (30 mm) maximum level 1. Measure the total distance A between the flange and the maximum product level.
Page 61: Mounting The Cone Antenna With Flushing Connections
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 MOUNTING THE CONE ANTENNA WITH FLUSHING CONNECTIONS Figure 2-63. Cone Antenna with Integrated Flushing Connection 7.87 (200) Dimensions 15.75 (400) Connection for tubing 5.12 (130) (4 in. Cone) 9.45 (240) (6 in. Cone) 13.98 (355) (8 in.
Page 62 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 2. Insert the wave guide tube into the upper wave guide. Make sure the o-ring at the lower end of the wave guide tube is in place. Figure 2-65. Insert wave guide...
Page 63 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 4. Connect your tubing to the antenna for cleaning, purging, or cooling purposes. Use a minimum 0.4 in. (10 mm) tube or pipe. Typical media to use are: • nitrogen, •...
Page 64 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 2-46...
Page 65: Safety Messages
High voltage that may be present on leads could cause electrical shock: Avoid contact with leads and terminals. Make sure the main power to the 5600 Series Radar Level Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter.
Page 66: System Overview
Use the EExe junction box for non-intrinsically safe applications, and the EExi junction box for intrinsically safe applications. Digital Communication The 5600 Series Radar Level Transmitter can be equipped with HART interface, and can be either connected EExe or EExi. The Foundation fieldbus can be connected to either the intrinsically safe (EExi) or the non-intrinsically safe (EExe) junction box.
Page 67: Cables
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 3-2. Schematic illustration of the Rosemount 5600 transmitter connection ® HART Interface Primary Out Non-IS Level 6.767 Secondary Output Junction Junction Box X2 Box X1 Primary 7 8 9...
Page 68: Grounding
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 GROUNDING ATEX The flameproof enclosure must be connected to a potential equalizing network or the tank shell or according to national code of practice. This grounding also serves as electrical safety ground. Additional connection to the protective ground terminal of terminal X1 in Junction Box EExe is not recommended except where required according to national code of practice.
Page 69 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 1-2 Non-intrinsically safe HART/4-20 mA primary analog output or non-intrinsically safe F fieldbus. OUNDATION 3-4 Power supply input Electrical safety ground terminal NOTE: Redundant when the transmitter is grounded according to ATEX.
Page 70: Connecting Hart Devices
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Optional Non-intrinsically Safe Junction Box This is the standard intrinsically safe Junction Box (EExi) fitted with an alternative connector for connection of non-IS output if required. Figure 3-6. Alternative Non-intrinsically safe junction...
Page 71 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Passive output (external loop supply) A hand-held terminal or a HART modem should not be connected directly across an external power supply. Instead, it should be connected across a load resistor of about 250 ohms.
Page 72: Foundation Fieldbus Electrical Installation
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Non-Intrinsically safe conditions Figure 3-10. Typical Hand-held Communicator connection in Non-intrinsically safe conditions Rosemount 5600 HART Interface Analog instrument and/or DCS system Hand Held Communicator FOUNDATION FIELDBUS ELECTRICAL INSTALLATION Power Supply The transmitter requires separate power within the range 24-240 V AC or DC 0-60Hz.
Page 73: Fieldbus Connections
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Fieldbus Connections For best installation practices use a fieldbus type A cable. Do not run unshielded signal wiring in conduit or open trays with power wiring or near heavy electrical equipment. Do not remove the transmitter cover in explosive atmospheres when the circuit is alive.
Page 74: Hazardous Locations
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 1. Connect fieldbus wires to terminal 1 and 2 on the X1 side. These terminals are marked BUS terminals. The BUS terminals are polarity insensitive. 2. Connect the power wires to terminal 3 and 4 on the X1 side. These wires are separate from the fieldbus wires.
Page 75: Connecting Fieldbus Devices
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Connecting fieldbus devices Figure 3-14. Rosemount 5600 Radar Transmitter Field Wiring 6234 ft (1900 m) max (depending upon cable characteristics) Integrated Power Terminators Conditioner and Filter Fieldbus Segment (Trunk) Power...
Page 76: Connecting The 2210 Display Unit
Rosemount 5600 Series September 2005 CONNECTING THE 2210 The Rosemount 2210 Display Unit can be factory mounted on the 5600 Series Radar Level Transmitter enclosure or remotely mounted. The Display DISPLAY UNIT Unit can be used for configuration of the transmitter as well as for displaying tank data (see Section 7: 2210 Display Unit Configuration for information on how to operate the transmitter by using the Display Unit).
Page 77 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 The Display Unit is connected to the Intrinsically Safe Junction Box on the front of the transmitter head: Figure 3-16. Intrinsically safe junction box Intrinsically Safe Junction Box (EEX i) The Display Unit is offered in three versions: •...
Page 78: Temperature Measurement
00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Connecting the Rosemount 2210 Display Unit 1. For power supply connect a wire between terminal block X2, position 5 and terminal block X12, position 1. 2. For communication connect a wire between terminal block X2, position 6 and terminal block X12, position 2, and a wire between terminal block X2 position 7 and terminal block X12 position 3.
Page 79 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Spot elements 3-wire independent Figure 3-19. Connecting the sensors - Spot Elements X17:2 (Red) X17:3 (White) X17:4 (White) X17:6 (Red) X17:7 (White) X17:8 (White) X18:2 (Red) X18:3 (White) X18:4 (White)
Page 80 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 3-16...
Page 81: Safety Messages
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Section 4 Configuration Antenna ........page 4-3 Tank Geometry .
Page 82: Overview
In this section you will find the parameters used and how they affect your application. The preferred user interface for the configuration is the Rosemount Radar Master software. See “Safety Messages” on page 5-1. Configuration can also be performed using the: •...
Page 83: Antenna
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 ANTENNA For the antenna a few choices are available. The type of antenna must always be selected and, if applicable, corresponding type of tank sealing to be used. User Defined is for non-standard antennas only.
Page 84 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Table 4-1. Hold Off Distance Default Value inches (millimeters) Antenna Type Hold Off User Defined 0.000 (0.000) 0.000 (0.000) Rod 100 23.62 (600) 23.43 (595) Rod 250 30.83 (780) 29.06 (738) Cone 3”...
Page 85: Tank Geometry
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 TANK GEOMETRY For Tank Geometry the following basic configuration must be performed: Tank Height (R) The Tank Height is defined as the distance between the upper reference point (top-side of the tank nozzle) and the lower reference point (zero level).
Page 86 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Advanced Tank Advanced configuration is done through the following parameters: Geometry Configuration Distance Offset (G) The Distance Offset (G) is defined as the distance between the upper reference point and the flange (the flange is referred to as the Transmitter’s Reference Point).
Page 87: Analog Output
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 ANALOG OUTPUT The 5600 has the possibility to handle two analog outputs which can be separately configured. However, if your transmitter is equipped with a primary 4-20 mA HART output, you must use Analog Output 1.
Page 88 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 4-1 illustrates how the analog output signal is related to the actual measured product level and the specified upper and lower limits. As illustrated, if the source signal exceeds the Upper limit or falls below the Lower limit, the output current is set according to the specified Alarm Mode settings.
Page 89: Process Conditions
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 PROCESS CONDITIONS Describe the conditions in your tank according to the Process Conditions listed below. For best performance choose only if applicable and not more than two options. Rapid level changes Optimize the transmitter for measurement conditions where the level changes quickly due to filling and emptying of the tank.
Page 90: Volume Calculation
The Volume Calculation is performed by using one of two methods: predefined tank shape or strapping table. The strapping table is an optional function. If this function is required, please contact your local Rosemount representative. To configure the 5600 transmitter for volume calculations you have to choose a Volume Calculation method.
Page 91: Advanced Functions
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 ADVANCED FUNCTIONS In some cases the transmitter must be further configured using the Advanced Functions. Please note this may affect the previous basic configuration by updating some parameters already set.
Page 92 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 4-3. Spectrum plot for typical calm conditions 2000 2000 1800 1800 1600 1600 1400 1400 1200 1200 1000 1000 P2 Unknown P2 Unknown 10.0 10.0 A: General amplitude threshold...
Page 93 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Customized You can filter out weak disturbing echoes by creating a noise threshold table. Noise This technique should only be use in special situations, for example at the Threshold bottom of tanks with weak disturbing echoes. In such tanks the transmitter Table may lock at disturbances close to the bottom when the tank is empty.
Page 94: Bottom Echo Handling
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 4-5. False Echoes Registered Disturbance Echo Bottom Echo Handling Bottom Echo Visible This parameter is automatically set depending on tank type and tank bottom type. By setting this parameter the bottom echo will be treated as a disturbance echo to facilitate tracking of weak surface echoes close to the tank bottom.
Page 95: Full Tank Handling
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Full Tank Handling Invalid Level Alarm Is Not If the surface echo is lost close to the top of the tank, the level Set If Tank Is Full value will normally be displayed as “invalid”. Set this parameter to suppress the “invalid”...
Page 96: Surface Tracking
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Surface Tracking Slow Search This variable controls how to search for the surface if a surface echo is lost. With this parameter set the transmitter starts searching for the surface at the last known position, and gradually increases the width of the search region until the surface is found.
Page 97 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Double Bounce Possible Some radar waves are reflected against the tank roof and back to the surface before they are detected by the transmitter. Normally, these signals have a low amplitude and are therefore neglected by the transmitter.
Page 98: Filtering
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Filtering Distance Filter Factor The Distance Filter Factor defines how much the level value should be filtered. A low factor setting will give the new level value by adding a small portion (for instance 1%) of the level change to the previous level value.
Page 99 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 4-19...
Page 100 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 4-20...
Page 101: Safety Messages
Do not remove the transmitter cover in explosive atmospheres when the circuit is alive. ™ OVERVIEW The Rosemount 5600 Radar Level Transmitter uses AMS Suite as a configuration tool. Access http://www.emersonprocess.com/ams/ for literature related to configuring the Rosemount 5600 Radar Level transmitter. www.rosemount.com...
Page 102: Pc Configuration Software Radar Master
PC CONFIGURATION The Rosemount Radar Master is an interactive and powerful configuration tool that assists you in properly setting up a Rosemount 5600 for the SOFTWARE RADAR application it is mounted on. This tool is shipped with every order and offers MASTER assistance for users of all levels, from beginners to more experienced users.
Page 103 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 5-1. On-line vs. Off-line Connection to device...
Page 104: Main Configuration Icons
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Main Configuration Icons Figure 5-2. Device Configuration Icons Wizard General Antenna, Geometry, Environment, Volume Output Echo Tuning Advanced Wizard Guided setup including the basic configuration settings such as the HART Tag, Antenna Type, Tank Geometry, Variable assignments, Volume, etc.
Page 105 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Tank This icon allows you to configure Antenna Type, set the Geometry settings for the tank, Environment settings, and Volume if applicable. Figure 5-4. Radar Master Tank Configuration Output This is the Icon that handles the Analog Outputs and Variable assignments as well as Temperature sensor configuration.
Page 106 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Echo Tuning This window opens up the Tank Spectrum picture for echo tuning of Disturbance echoes, setting Noise Thresholds, etc. Figure 5-6. Radar Master Echo Tuning Advanced This icon gives you access to advanced configuration functions. Many are automatically set based on Tank Geometry and Environment settings, but for some tough applications the user can manually edit the settings if needed.
Page 107: Hand-Held Communicator
HAND-HELD COMMUNICATOR Commissioning consists of testing the transmitter and verifying transmitter configuration data. The 5600 Series can be commissioned either before or after installation. To commission, connect the transmitter and the Communicator. Make sure the instruments in the loop are installed according to...
Page 108 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 5-8. HART Communicator Menu Tree for the Rosemount 5600 Radar Level Transmitter Online Menu 1 VARIABLE MAPPING 1 PROCESS 1 Variable Re-map 1 Level 2 Level VARIABLE 2 PV is...
Page 109: Hart Fast Keys
Acknowledging this prompt does not set the loop to manual. The prompt is only a reminder; set the loop to manual as a separate operation. Connections and The HART Communicator exchanges information with the Rosemount 5600 from the control room, the instrument site, or any wiring termination point in Hardware the loop.
Page 110: Using A Hand Held Communicator
Remember, when using a hand held communicator, you must send the data Communicator before configuration changes will take effect. Level Configuration To configure the Rosemount 5600 to report LEVEL (analog output is linear to level) with the transmitter wired as on page 3-6, connect the hand-held Example communicator as shown.
Page 111: Introduction
Configuration Using the Sensor Bus Port ... . page 6-16 INTRODUCTION Figure 6-1 illustrates how the signals are channelled through the transmitter. Figure 6-1. Function Block Diagram for the Rosemount 5600 Radar Transmitter with F fieldbus OUNDATION...
Page 112: Overview
This section covers basic operation, software functionality, and basic configuration procedures for the Rosemount 5600 Radar Transmitter with fieldbus (Device Revision 1). For detailed information about OUNDATION...
Page 113: Assigning Device Tag And Node Address
OUT_D=Discrete output that signals a selected alarm condition ASSIGNING DEVICE TAG The Rosemount 5600 is shipped with a blank tag and a temporary address (unless specifically ordered with both) to allow a host to automatically assign AND NODE ADDRESS an address and a tag. If the tag or address need to be changed, use the features of the configuration tool.
Page 114: Configure The Parameters
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 6-3. Fieldbus device properties 4. Enter a description of the device properties information in the window. CONFIGURE THE The wizard is used to do a standard configuration of the device. All settings...
Page 115 Reference Manual 00809-00100-4024, Rev BA Rosemount 5600 Series September 2005 1. Double click on the TRANSDUCER1100 block icon. The transducer block properties window appears. 2. Select the Mode tab. 3. Select Out of Service (OOS) and deselect Auto in the Target Mode region of the window.
Page 116 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Values Figure 6-6. Configuring the Rosemount 5600 Transducer Block (Values Tab) Antenna Figure 6-7. Configuring the Rosemount 5600 Transducer Block (Antenna Tab) 1. Choice of Antenna Type (ANTENNA_TYPE). 2. Based on antenna type choice, the different antenna related configuration parameters will be available for configuration.
Page 117 Reference Manual 00809-00100-4024, Rev BA Rosemount 5600 Series September 2005 Table 6-1. Parameters that are configurable for each antenna ANTENNA_TYPE ANTENNA_TCL ANTENNA_PIPE_DIAM GEOM_HOLD_OFF type User Defined configurable configurable configurable Cone factory configured factory configured configurable Pipe factory configured configurable configurable...
Page 118 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Geometry Figure 6-8. Configuring the Rosemount 5600 Transducer Block (Geometry Tab) 1. Setup the tank type (GEOM_TANK_TYPE) and tank geometry parameters (GEOM_TANK_BOTTOM_TYPE). The following combinations of Tank Type and Tank Bottom Type are valid: Table 6-2.
Page 119 Reference Manual 00809-00100-4024, Rev BA Rosemount 5600 Series September 2005 Figure 6-9. Tank Height Transmitter Reference Point Tank Height (R) Zero Level 3. Double click the transmitter you wish to configure/calibrate. The function blocks within the transmitter appear in the right half of the DeltaV Explorer window (see Figure 6-4).
Page 120: Configure The Ai Block
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Rapid level changes Optimize the transmitter for measurement conditions where the level changes quickly due to filling and emptying of the tank. A standard configured transmitter is able to track level changes of up to 4 inch/s (100 mm/s).
Page 121 Reference Manual 00809-00100-4024, Rev BA Rosemount 5600 Series September 2005 L_TYPE The L_TYPE parameter defines the relationship of the transmitter measurement (Level, Distance, Level Rate, Signal Strength, Volume, and Average Temperature) to the desired output of the AI Block. The relationship can be direct or indirect.
Page 122 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Table 6-3. Length Display Description meter feet inch millimeter Table 6-4. Level Rate Display Description ft/s feet per second meter per second meter per hour Table 6-5. Temperature Display Description Kelvin °C...
Page 123: Application Examples
Reference Manual 00809-00100-4024, Rev BA Rosemount 5600 Series September 2005 APPLICATION EXAMPLES Application Example: Situation #1 Radar Level Transmitter, A level transmitter is measuring the level in a 33ft (10m) high tank. Level Value Figure 6-11. Situation #1 Diagram 100%...
Page 124: Application Example: Radar Level Transmitter, Level Value
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Application Example: Situation #2 Radar Level Transmitter, The level of a tank is to be measured using the Radar Level transmitter Level value in percent mounted on a nozzle on the top of the tank. The maximum level in the tank is 46ft (14m).
Page 125: Application Example: Radar Level Transmitter Used To Display Volume
Reference Manual 00809-00100-4024, Rev BA Rosemount 5600 Series September 2005 Application Example: Situation #3 Radar Level Transmitter The volume of the tank is to be calculated using the Radar Level Transmitter. used to Display Volume Figure 6-15. Situation #3 Diagram...
Page 126: Configuration Using The Sensor Bus Port
The electrical interface is RS-485 (2-wire) and the language spoken (protocol) is Modbus. To be able to connect to the Sensor Bus on the Rosemount 5601, you must have a RS-232/485 converter. Below you find two models of such RS-232/485 modems which have been successfully used to communicate with the 5601 on the Sensor Bus.
Page 127 00809-00100-4024, Rev BA Rosemount 5600 Series September 2005 Connecting the K2 ADE Modem Once the Rosemount 2210 Display Unit has been disconnected, connect the K2 ADE modem to terminals 6 and 7 on the 5601 transmitter according to Figure 6-18. NOTE The K2 can not be used in Intrinsically Safe area.
Page 128: Switching To Sensor Bus Mode
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Switching to Sensor Bus By using the Sensor Bus method in DeltaV or applicable Fieldbus host the user is automatically setting the transmitter in “Out Of Service” mode. Then it Mode sets the transmitter in the Sensor Bus Mode.
Page 129 NOTE Do not enter any Rosemount 2210 Display Unit configuration windows since the display unit is disconnected. This will result in a software halt in the transmitter. Should this happen, please cycle the transmitter power and restart the unit.
Page 130 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 6-20...
Page 131: Safety Messages
Safety Messages ....... . . page 7-1 Rosemount 2210 Display Unit ..... . page 7-2...
Page 132: Rosemount 2210 Display Unit
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 ROSEMOUNT 2210 DISPLAY UNIT Figure 7-1. Rosemount 2210 Display Unit Menu Tree User Defined View Single Value Standard View Temperature View Config Report Service Echo Search Factory Settings... SW Reset Super Test IReg - typed...
Page 133: Operation
September 2005 Operation The Rosemount 2210 Display unit can be used for configuration as well as for viewing tank data. The four softkeys allow you to navigate through the different menus, and to select various functions for service and configuration.
Page 134 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Entering a Password Some windows are protected by a password. The password is entered by pressing the three blank softkeys in a certain order (maximum 12 characters). Each figure refers to a particular softkey, as illustrated.
Page 135 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Presentation of measured data When viewing measurement data, you can use the softkeys to move between different views as illustrated below. There are also status indicators showing you that measurements are performed, and whether these measurements are valid or not.
Page 136: Viewing Level Data
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Entering numerical values Use the up arrow button to enter the desired value. Each click increases the digital value one step from zero to nine and back to zero. The Next button is to move the cursor to the next digit. When the cursor reaches the last digit, select NEXT to move back to the first digit again.
Page 137: Display Setup
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Press Item to choose between the following: • Level • Ullage (distance) • Level Rate • Signal Strength • Volume To switch between the following display modes, select GRPH: •...
Page 138: Installing A Rosemount 5600 Radar Level Transmitter
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 User Defined View 1. Select User Defined and press Next. 2. The number of selections above decides if the next choice is to select type or mode. If one item was selected, select type and press Next. If two or more items were selected, select mode and press Next.
Page 139 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Guided Setup The Guided Setup includes the basic steps to start the transmitter. This option gives a guided step by step through a sequence of configuration windows. The windows are automatically opened in a predefined order. To...
Page 140 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Custom Setup To configure a radar transmitter using the Custom Setup option, do the following: 1. Choose Setup from the Main Menu. 2. Enter your password and press OK. 3. Select Custom from the Setup Menu and press Next.
Page 141 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 5. Select the Geometry option from the Custom Setup menu. a. Select Tank Type and press Next. Select Tank Shape option and press Save. b. Select Tank Height and press Next. The Tank Height (R) is defined as the distance between the upper reference point and the lower reference point (zero level).
Page 142 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Select the Analog Out 1 option from the Custom Setup menu (Optional). If the transmitter is equipped with an analog output, the range of the output is automatically calibrated to match the tank calibration (Distance Offset and Tank Height).
Page 143 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 8. Select the False Echo option from the Custom Setup menu (optional). In normal operation the transmitter compares detected echoes with a list of registered disturbance echoes, in order to decide which one is the actual product surface.
Page 144 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 7-14...
Page 145: Overview
Analog Input (AI) Function Block ....page 8-9 OVERVIEW This sections contains operating, maintenance, and troubleshooting information for the Rosemount 5600 HART and FOUNDATION Fieldbus. SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations.
Page 146: Hart Maintenance And Troubleshooting
The service functions should only be used if you are familiar with the advanced functionality of the Rosemount 5600 Radar Level Transmitter. Table 8-2. 5600 Advanced Functionality Advanced Functionality...
Page 147: Connection Via Sensor Bus Port
6 and 7 on the Intrinsically Safe side of the transmitter. The software used is the standard Rosemount Radar Master. since terminals 6 and 7 are used by the Rosemount 2210 Display Unit you have to disconnect it first. For more information about this Sensor Bus port, please see the on-line help in the Radar Master software or contact your local Rosemount representative.
Page 148: Fieldbus Maintenance And Troubleshooting
Descriptions (DD) and DD Methods to complete device configuration and will display data consistently across platforms. The DD can be found on www.rosemount.com. There is no requirement that a host or configuration tool support these features. The information in this section will describe how to use methods in a general fashion.
Page 149 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 The WRITE_LOCK parameter limits access to modify parameters within the block except to clear the WRITE_LOCK parameter. During this time, the block will function normally updating inputs and outputs and executing algorithms.
Page 150: Block Instantiation
Rosemount 5600 Series September 2005 Block Instantiation The Rosemount 5600 supports the use of Function Block Instantiation. When a device supports block instantiation, the user can define the number of blocks and block types to match specific application needs. The number of blocks that can be instantiated is only limited by the amount of memory within the device and the block types that are supported by the device.
Page 151: Field Upgrades
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Field Upgrades Labeling Each radar transmitter is labeled individually, so it is imperative that the approval codes on each label match exactly during upgrade. The label on the radar transmitter reflects the replacement model code for reordering an assembled unit.
Page 152: Resource Block
1. Restart processor 2. Check display connection 3. Call service center Sensor Transducer block error 1. Restart processor 2. Check Rosemount 5600 cable 3. Call service center Mfg. Block integrity error 1. Restart processor 2. Call service center Non-Volatile memory integrity error 1.
Page 153: Transducer Block
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 TRANSDUCER BLOCK This section describes error conditions found in the Sensor Transducer Block. Table 8-8. Transducer Block BLOCK_ERR messages Condition Name and Description Other Out of Service: The actual mode is out of service Table 8-9.
Page 154 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Table 8-11. Troubleshooting the AI block Symptom Possible Causes Recommended Actions BLOCK_ERR reads OUT OF 1. AI Block target mode target mode set to OOS. SERVICE (OOS) 2. Resource Block OUT OF SERVICE.
Page 155: Specifications
Ordering Information ......page A-13 SPECIFICATIONS General Product Designation 5600 Series Radar Level Transmitter Operating Principle 10GHz FMCW radar Beam Angle...
Page 156: Display/Configuration
Processors 32-bit Floating DSP Display/Configuration PC/remote Configuration Rosemount Radar Master, Powerful and Interactive Windows based configuration tool. Recommended PC hardware specification: ≥ 1 GHz processor, ≥ 128 MbRam, Operating system of Win 2000, Win XP, or Win NT. To communicate with the device using Radar Master either a HART or Modbus Modem (RS485 Sensor Bus Port) is required for the PC.
Page 157: Electric
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Electric Power Supply Ultra wide power supply 24-240 V AC or DC 0-60 Hz NOTE Minimum power required at the transmitter power terminals is 20 V. Power Consumption Maximum 10 W, Nominal 5 W...
Page 158: Fieldbus Output Characteristics
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Accuracy ± 300μA at 4 mA ± 600μA at 20 mA Resolution 0.5μA (0.003%) Linearity ±0.01% Temperature Drift ± 28 ppm/°F (±50 ppm/°C) Output Impedance >10 MΩ Voltage Compliance 7-30 V (passive output) External Loop Resistance <700 Ω...
Page 159: 2210 Display Unit Output Characteristics
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Execution Time 60 ms for AI-block Instantiation Yes (all activated) Available Menus and Methods Transducer Block Configure Gauge, Restart Device, Set to Factory Defaults, Sensor Resource Function Block Master Reset ™...
Page 160: Mechanical
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Mechanical Housing/Enclosure Permanent moulded cast aluminium, chromed and powder painted Flanges ANSI, DIN standard, Material: Stainless steel 316L and Stainless Steel EN 1.4404 Optional: Hot-galvanized carbon steel Weight, Excluding, Flange...
Page 161: Environment
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Environment Ambient Temperature -40 to 158°F (-40 to 70°C) LCD Readable between: -4 to 158°F (-20 to 70°C) Process Temperature Range -40 up to 752°F (-40 up to 400°C), depending on antenna style Flange Temperature Range TABLE 2.
Page 162: Dimensional Drawings
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 DIMENSIONAL DRAWINGS Figure A-1. Rod Dimensions 363 psig at 212°F 7.87 (200) -15 psig at 392°F 25 bar at 100°C -1.0 bar at 200°C 232 psig at 392°F -15 psig at -40°F 16 bar at 200°C...
Page 163 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Table A-1. Flange Temperature Range depending on O-ring selection Minimum Temperature Maximum Temperature O-ring Material °F (°C) in air F (°C) in air Viton 5 (-15) 392 (200) Ethylene Propylene (EPDM)
Page 164 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure A-4. Process Seal Dimensions 7.87 (200) 0 psig at 302°F / 0 bar at 150°C -15 psig at -40°F / -1.0 bar at -40°C 29 psig at -40°F / 2 bar at -40°C 73 psig at -40°F / 5 bar at -40°C...
Page 165 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure A-5. Extended Cone Dimensions for Stainless Steel Flange 7.87 (200) 145 psig at 212°F / 10 bar at 100°C 73 psig at 392°F / 5 bar at 200°C NOTES Other extended -15 psig at 392°F / -1.0 bar at 200°C...
Page 166 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Figure A-7. Parabolic Dimensions for Stainless Steel Flange 145 psig at 392°F/ 10 bar at 200°C 7.87 (200) 2.9 psig at 392°F / 0.2 bar at 200°C -2.9 psig at 392°F / -0.2 bar at 200°C 45S, Clamped version, low pressure 18.11 (460)
Page 167: Ordering Information
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 ORDERING INFORMATION Table A-3. Rosemount 5600 Radar Transmitter Selection Model Product Description 5601 Radar Level Transmitter for Process Applications Code Frequency Band US Market Only (10 GHz) Switzerland Market Only (10 GHz)
Page 168 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Table A-4. Rod Antenna Code Antenna Type Antenna Size Antenna Material Note 1.5 in. threaded version SST 316L and PTFE Inactive Length 4 inch (100 mm) 2 in. (DN50) nozzles...
Page 169 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Table A-5. Cone Antenna Code Antenna Type Antenna Size Antenna Material Note Cone 3 in. (DN80) nozzles SST 316L Pipe Installation Only 4 in. (DN100) nozzles SST 316L Free propagation or 4” pipe 6 in.
Page 170 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Table A-6. Process Seal Antenna Code Antenna Type Antenna Size Antenna Material Note Process Seal 4 in. (DN100) nozzles PTFE 6 in. (DN150) nozzles PTFE Code Tank Seal PTFE Code...
Page 171 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Table A-8. Extended Cone Antenna Code Antenna Type Antenna Size Antenna Material Note Extended 3 in. (DN80) nozzles SST 316L Standard length 20 inch (500 mm) 4 in. (DN100) nozzles...
Page 172 Calibration Data Certificate Software Configuration Custom Software Configuration (CDS required with order) Alarm Limits NAMUR Alarm Level, High Alarm Low Alarm (Standard Rosemount Alarm) Conduit Adapters inch NPT Cable Gland Kit inch NPT/ M20 Adapters (Set of 3) Conduit Electrical Connector...
Page 173: Accessories
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Accessories Table A-12. Accessories Part Numbers Part Number Description Note Modems 03300-7004-0001 HART Modem and cables Viator by MACTek 03300-7004-0002 HART USB Modem and cables Viator by MACTek 05600-5004-0001 K2 RS485 Modbus Modem...
Page 174 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 A-20...
Page 175: Approved Manufacturing Locations
INFORMATION 5600 Series Radar Level This section lists specific requirements which have to be fulfilled to secure a safe installation and use of 5600 Series Radar Level Transmitter in a Transmitter hazardous area. Omission may jeopardize safety, and Emerson Process Management will not take any responsibility if requirements as listed below are not fulfilled.
Page 176 30V, Ii < 300mA, Pi < 1.3W, Ci = 0μF, Li = 0mH. Instructions specific to hazardous area installations The 5600 Series Radar Level Transmitter has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities no.
Page 177 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Table B-2. Pressure Range Tank Seal Temperature (linear interpolation Antenna Type Size Material Range between breakpoints) -1 to 10 bar @ -40°C Cone PTFE -40 to +200°C -1 to 10 bar @ 100°C Pipe -1 to 5 bar @ 200°C...
Page 178: 2210 Display Unit
2210 Display Unit The 2210 Display Unit can installed as a remote mounted local readout unit for a 5600 Series Radar Level Transmitter or be factory mounted attached directly to the Radar Level Transmitter head enclosure. The remote version has an optional I/O terminal card TP40 for temperature measurement.
Page 179: Atex Directive (94/9/Ec
5. Certification marking as detailed in drawing numbers 9150 074-801, 9150 074-802, and 9150 074-803. ATEX DIRECTIVE Rosemount Inc. complies with the ATEX Directive. (94/9/EC) ORDINARY LOCATION As standard, the transmitter has been examined and tested to determine that...
Page 180: Hazardous Locations Certifications
00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 HAZARDOUS ATEX Approvals LOCATIONS 5600 Series Level Transmitter CERTIFICATIONS E1 Certificate Number: Sira 03ATEX 1294X With Intrinsically Safe Outputs ATEX Marking: II (2) (1) 1/2 GD Safety Coding: EEx de [ib] [ia] IIC T6 (T -40°C, +70°C)
Page 181 II 2 (1) G Safety Coding: EEx ib [ia] IIC T4, (T -40°C, +70°C) Factory Mutual (FM) 5600 Series Level Transmitter E5 Certificate Number: 4D5A9.AX With Intrinsically safe outputs (all versions except those listed below) Explosion proof with IS outputs for HAZLOC Class I, Division 1, Group A, B, C and D, T6 Max operating temperature +70°C...
Page 182 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Canadian Standards Association (CSA) 5600 Series Level Transmitter E6 Certificate Number: 2003.153280-1346169 With Non-IS Primary and/or Non-IS Secondary Outputs Explosion proof Ex de IIC T6 Shall be installed in accordance with System control drawing 9150074-937.
Page 183: Atex Approval Drawings
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 ATEX APPROVAL DRAWINGS...
Page 184 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 B-10...
Page 185 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 B-11...
Page 186 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 B-12...
Page 187: Csa Approval Drawings
Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 CSA APPROVAL DRAWINGS B-13...
Page 188 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 B-14...
Page 189: Overview
Channel Definitions Each input has a channel assigned to it allowing the AI block to link to it. The channels for the Rosemount 5600 are the following: Table C-1. Channel Assignments AI-block...
Page 190: Parameters And Descriptions
Reference Manual 00809-0100-4025, Rev BA Rosemount 5600 Series April 2002 Parameters and Descriptions Table C-2. Level Transducer Block Parameters and Descriptions Index Parameter Number Description ST_REV The revision level of the static data associated with the function block. The revision value increments each time a static parameter value in the block is changed.
Page 191 Reference Manual 00809-0100-4025, Rev BA Rosemount 5600 Series September 2005 Index Parameter Number Description ANTENNA_TCL TCL (Tank connection Length) ANTENNA_PIPE_DIAM Pipe Diameter, see document 00809-0100-4024 GEOM_DIST_OFFSET Distance offset, see document 00809-0100-4024 GEOM_TANK_HEIGHT Tank Height, see document 00809-0100-4024 GEOM_MIN_LEVEL_OFFSET Minimum distance offset, see document 00809-0100-4024...
Page 192 Reference Manual 00809-0100-4025, Rev BA Rosemount 5600 Series April 2002 Table C-3. Antenna Type VALUE ANTENNNA_TYPE User Defined Cone 4, PTFE Cone 4, QUARTZ Reserved Reserved Cone 6, PTFE Cone 6, QUARTZ Reserved Reserved Cone 8, PTFE Cone 8, QUARTZ...
Page 193 Reference Manual 00809-0100-4025, Rev BA Rosemount 5600 Series September 2005 Table C-6. Presentation Value of Bit Number Env_Presentation Description 0x00000001 Reserved 0x00000002 Reserved 0x00000004 Reserved 0x00000008 Bottom echo visible 0x00000010 Tank contains double bounce 0x00000020 Slow Search 0x00000040 Double Surfaces...
Page 194: Diagnostics Device Errors
Reference Manual 00809-0100-4025, Rev BA Rosemount 5600 Series April 2002 Diagnostics Device In addition to the BLOCK_ERR and XD_ERROR parameters, more detailed information on the measurement status can be obtained via Errors DIAGN_DEV_ERR. Table C-10 on page C-6 lists the potential errors and the possible corrective actions for the given values.
Page 195: Supported Units
Reference Manual 00809-0100-4025, Rev BA Rosemount 5600 Series September 2005 Table C-12. Exclude from avg. temp. calculation Value of Bit Number TEMP_EXCL_AVG_CALC Description 0x00000001 Reserved 0x00000002 Exclude nbr. 1 0x00000004 Exclude nbr. 2 0x00000008 Exclude nbr. 3 0x00000010 Exclude nbr. 4 0x00000020 Exclude nbr.
Page 196 Reference Manual 00809-0100-4025, Rev BA Rosemount 5600 Series April 2002...
Page 197 Parameters and Descriptions ..... . page D-2 OVERVIEW This section contains information on the Rosemount 5600 Series Radar Level Transmitter Resource Block. Descriptions of all Resource Block Parameters, errors, and diagnostics are included.
Page 198 The time the resource will wait for confirmation of receipt of a report before trying again. Retry will not happen when CONFIRM_TIME=0. CYCLE_SEL Used to select the block execution method for this resource. The Rosemount 5600 supports the following: Scheduled: Blocks are only executed based on the function block schedule.
Page 199 Reference Manual 00809-0100-4024, Rev AA Rosemount 5600 Series September 2005 Index Parameter Number Description FAIL_SAFE Condition set by loss of communication to an output block, fault promoted to an output block or physical contact. When FAIL_SAFE condition is set, then output function blocks will perform their FAIL_SAFE actions.
Page 200 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series September 2005 Index Parameter Number Description RB_SFTWR_REV_ALL The string will contains the following fields: Major rev: 1-3 characters, decimal number 0-255 Minor rev: 1-3 characters, decimal number 0-255 Build rev: 1-5 characters, decimal number 0-255 Time of build: 8 characters, xx:xx:xx, military time Day of week of build: 3 characters, Sun, Mon,...
Page 201 OVERVIEW The Register Transducer Block allows access to Database registers and Input registers of the 5600 Series transmitters. This makes it possible to read a selected set of register directly by accessing the memory location. The Register Transducer Block is only available with advanced service.
Page 202 Reference Manual 00809-0100-4025, Rev BA Rosemount 5600 Series September 2005 Index Parameter Number Description BLOCK_ALM The block alarm is used for all configuration, hardware, connection failure or system problems in the block. The cause of the alert is entered in the subcode field. The fist alert to become active will set the Active status in the Status parameter.
Page 203 Reference Manual 00809-0100-4025, Rev BA Rosemount 5600 Series September 2005 Index Parameter Number Description DB_REG_2_FLOAT DB_REG_2_INT_DEC DB_REG_3_NAME DB_REG_3_FLOAT DB_REG_3_INT_DEC DB_REG_4_NAME DB_REG_4_FLOAT DB_REG_4_INT_DEC DB_REG_4_NAME DB_REG_4_FLOAT DB_REG_4_INT_DEC DB_REG_5_NAME DB_REG_5_FLOAT DB_REG_5_INT_DEC DB_REG_6_NAME DB_REG_6_FLOAT DB_REG_6_INT_DEC DB_REG_7_NAME DB_REG_7_FLOAT DB_REG_7_INT_DEC DB_REG_8_NAME DB_REG_8_FLOAT DB_REG_8_INT_DEC DB_REG_9_NAME DB_REG_9_FLOAT DB_REG_9_INT_DEC...
Page 204 Reference Manual 00809-0100-4025, Rev BA Rosemount 5600 Series September 2005...
Page 205 Calibration Distance ..4-6 Bottom Echo Handling . . . 4-14 Rosemount 2210 ..7-7 Channel ....6-10 Calibration Distance .
Page 206 HART ....5-9 Resource Block ..8-4 Active Adaptive Filter ..4-18 Rosemount 2210 ..7-4 WRITE_LOCK Parameter .8-5 Close Distance Window . . 4-16 OUT_SCALE .
Page 207 Speed ....4-16 Rosemount 2210 ... 7-3 Solid Products ..4-9 6-10 Rosemount 2210 Display Unit .
Page 208 Reference Manual 00809-0100-4024, Rev BA Rosemount 5600 Series March 2004 Index-4...
Page 210 West Sussex PO22 9SH Singapore 128461 T (International) (952) 906-8888 England Tel (65) 777-8211 F (952) 949-7001 Tel 44 (1243) 863 121 Fax (65) 777-0947 Fax 44 (1243) 867 5541 www.rosemount.com ¢00816-0100-4661 ¤ © 2005 Rosemount Inc. All rights reserved.

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