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Trail Rover ATV Owner's Manual

Trail rover all terrain vehicle
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Owner's
Guide
&
Operations
Manual
Check your local riding laws &
regulations before operating
this vehicle.
TrailRover™ should not be ridden by
anyone under 14 years of age
1

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Summary of Contents for Trail Rover ATV

  • Page 1 Owner’s Guide & Operations Manual Check your local riding laws & regulations before operating this vehicle. TrailRover™ should not be ridden by anyone under 14 years of age...
  • Page 2 TrailRover™ ATV, please call us at (423) 349-2900 to speak to a factory trained technical service representative. Warning! Your TrailRover™ ATV is not a toy and can be hazardous to operate. Read this manual in its entirety before operating your ATV making sure you understand all of the instructions prior to use.
  • Page 3 An Important Notice to Parents Your TrailRover™ ATV is not a toy. Before you let your child ride this ATV, you should understand the instructions and warnings in the owner’s manual. You must explain the instructions and warning to your child and be sure they understand and follow them.

  • Page 4: Safety Information

    • Never consume alcohol or use drugs while operating your TrailRover™. • Never use your TrailRover™ on hills that are too steep for the ATV or your abilities. Practice on smaller hills before operating on steeper hills. • Do not modify your TrailRover™ through improper installation or use of accessories.
  • Page 5 Safety Information Warning POTENTIAL HAZARD IMPROPER HANDLING OF GASOLINE WHAT CAN HAPPEN Gasoline can catch fire and you could be severely burned. HOW TO AVOID THE HAZARD Always turn off the engine when adding fuel. Do not add fuel immediately after use while the engine is still hot. Do not spill gasoline on the engine or exhaust pipe/muffler when adding fuel.
  • Page 6 Safety Information Location of Warning and Specification Labels Read and understand all of the labels on your TrailRover™. These labels contain important information for safe and proper operation Never remove the labels from your TrailRover™. If a label becomes difficult to read, contact your dealer for a replacement.

  • Page 7: Location Of Parts

    Location of Parts 1. Choke 2. Rear Wheel 3. Footrest 4. Front Wheel 5. Remote Engine Stop Switch 1. Spark Arrester 2. Seat 3. Rear Brake Pedal 4. Footrest 5. Front Brake Lever...
  • Page 8 Location of Parts 1. Parking Brake Plate 2. Throttle Limiter Screw 3. Neutral Indicator Light 4. Front Brake Lever 5. Throttle Lever 6. Ignition Switch 7. Fuel Tank Cap 8. Engine Kill Switch 9. Start Button...

  • Page 9: Function Of Parts

    The ignition switch is located on the right side of the body, which has two positions, “ON” and “OFF”. Removing the key can prevent unauthorized use to your TrailRover™ ATV. ON: Turn the key to the “ON” position. OFF: Turn the key to the “OFF position. The vehicle cannot be started, the key can be pulled out.
  • Page 10 Function of Parts Rear Brake Pedal Hold rear brake pedal lever with your right foot. The rear brake pedal is active. The vehicle speed of the vehicle will decrease until the vehicle stops. You can also use the rear brake pedal to start the engine by holding the rear brake lever firmly and engaging the clutch.
  • Page 11 Function of Parts Throttle Limiter Screw 1. Locknut 2. Adjusting Screw 3. DO NOT Adjust more than 0.8” The throttle limier screw restricts the speed of the TrailRover™ by limiting the throttle lever movement. You can adjust the throttle limit screw to ensure safe operation based on the rider’s skill and experience levels.
  • Page 12 Function of Parts Choke Lever The choke lever is located on the right side of the body. It is used to increase the fuel/air mix ratio when starting the engine in a cold state. Pull the choke lever out into “a” position. After your TrailRover™ starts, allow it to run for 2 -3 minutes before pushing the choke lever to the “b”...
  • Page 13 Function of Parts Caution Caution Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to the internal engine parts, such as the valves and pistons. Seat To remove the seat, pull the lock lever upward and pull the seat at the rear. To re-install the seat, insert the projection on the front of the seat into the seat holder and push down on the seat at the rear.
  • Page 14 Function of Parts Adding Fuel and Engine Oil Check fuel and engine oil levels before each use. If necessary, add before turning on the engine. Caution Caution Spilling gasoline can harm your vehicle. Any gasoline can damage painted surfaces. Be careful no to spill gasoline when filling the fuel tank. Wipe up any spilled gasoline immediately.
  • Page 15 Ride with Care and Good Judgement Get training if you lack experience. Beginners should get training from a certified instructor. Become familiar with this ATV at slow speeds first, even if you are an experienced operator. Do not attempt to operate at maximum performance until you are completely familiar with your TrailRover™...
  • Page 16 Function of Parts Apparel Warning Potential Hazard Operating your TrailRover™ without wearing an approved motorcycle helmet, eye protection and protective clothing. What Can Happen Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chance of a severe injury in the event of an accident.

  • Page 17: Pre-Ride Checklist

    Pre-Ride Check List Check these things before every ride! Fuel Check fuel level in fuel tank and add fuel if necessary. Check fuel line for leaks. Correct if necessary. Engine Oil Check oil level in engine and add oil if necessary.
  • Page 18 Ready to Ride Starting the Engine With the switch in the “OFF” position, insert the key into the ignition switch, turn the engine kill switch to the “RUN” position and the remote engine stop switch to the installed position. Shift to Neutral. Pull the choke out of the lever Turn the key switch to the “ON”...
  • Page 19 Ready to Ride Apply the brake Push down to shift from “Neutral” to “Drive” ( if unit is equipped with gears) Throttle up gradually and allow your TrailRover™ to accelerate. Warning Warning Do not throttle up too quickly after initial start up of your TrailRover™ Riders should always ride the TrailRover™...
  • Page 20 TrailRover™, preventing injury to the child and damage to the ATV. When an adult is concerned about the safe operation by the child, the adult can kill power to the engine by removing the remote engine kill switch.
  • Page 21 Ready to Ride Warning Warning The Engine Stop Switch must be used until the adult confirms the child is able to operate the TrailRover™ safely, with sufficient skills, and adheres to all warnings and cautions. When the Engine Stop Switch is not in use, remove the lanyard to prevent it from getting caught and creating the potential for harm.
  • Page 22 Ready to Ride and gently apply and release brake pressure. Practice with them until you are certain they are capable of safely maneuvering your TrailRover™. Starting and Stopping With them sitting on your TrailRover™ with the engine “OFF”, in an level area free from obstruction, push the TrailRover™...

  • Page 23: Maintenance

    Maintenance The engine must be “OFF” when servicing the engine and performing required maintenance. Keep children away when performing maintenance to avoid injury. Periodic Maintenance Chart for Emission Control System miles 200 1600 1600 3200 General Maintenance and Lubrication miles 200 1600 1600 3200...
  • Page 24 Maintenance 800 1600 1600 3200 miles 200 800 1600 1600 3200 miles 200 Toolkit Included with your TrailRover™™ is a basic toolkit that includes a wrench, a box wrench and an air pressure gauge for inspection and maintenance. Tires Check the surfaces of the tires and the air pressure. Make sure there are no cuts in the tire and the treads are free of rocks, nails or other debris which may damage the tire.
  • Page 25 Maintenance Air pressure should be at 3.6 psi. Do not over inflate or under inflate the tires. Do not operate your TrailRover™ when air pressure is too high or too low. Warning Warning Operating your TrailRover™ with excessively worn tires can cause skidding due to reduced traction.
  • Page 26 Maintenance Warning Warning Keep children away from solvent. When reinstalling the drive chain, make sure the chain is replaced with the chain joint clip is positioned with the slit end facing opposite the direction it turns. Improper installation of the drive chain will allow the chain the fall off. Gear Box Lubrication Each time you add oil to your TrailRover™, use only high quality SAE 15W/40 motor oil.
  • Page 27 Maintenance Cleaning Frequently cleaning your TrailRover™ thoroughly will enhance its appearance, performance, operation and extends its life. Before cleaning your TrailRover™ Make sure it is turned “OFF” Block the end of the exhaust pipe to prevent water getting in. Use a plastic bag attached with a rubber band.
  • Page 28 Maintenance • Remove the spark plug cap and spark plug. • Pour a teaspoon of engine oil into the spark plug bore. • Install the spar plug cap onto the spark plug and place the spark plug on the cylinder head so that the electrodes are grounded. This will limit sparking during the next step.
  • Page 29 Maintenance...

  • Page 30: Warranty

    Important Notice: The following are not actual warranties, but detailed descriptions of our warranty policies and procedures. Certain exclusions and disclaimers may apply to these descriptions. Always read the warranty that comes with each ATV. These policies and procedures are subject to change at any time and without notice. Throughout this document, TrailRover™...

  • Page 31: Emission Control System Warranty

    ATV to the pre-approved service location for repairs. MANUFACTURER is not responsible for any cost associated with making ATV accessible for repairs. If parts are required for repair, MANUFACTURER is not responsible for the cost of shipping of parts under the terms of this warranty agreement.

  • Page 32: Owner's Responsibilities

    3. In all situations, a repair is considered the appropriate course of action unless it is deemed irreparable. If the ATV cannot be repaired in the field and must be returned to the factory, approval must be obtained from Customer Care Manager. Cost for returning the defective ATV and delivery of the replacement ATV are the responsibility of the consumer and will not under any circumstances be covered by the MANUFACTURER.
  • Page 33 The TrailRover™ warranty is terminated if the ATV has been subject to alteration, misuse, or abuse. Misuse or abuse is defined as but not limited to: theft, use of ATV in commercial applications, failure to follow maintenance schedule, damage caused by clogged or dirty...
  • Page 34 Any disputes arising from the purchase of a TrailRover™ ATV or this warranty are governed by the laws of the State of Tennessee.

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