Summary of Contents for Branson S83
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Page 1: S83/85 Ultrasonic Generator
S83/85 Ultrasonic Generator A40-064 BRANSON Precision Processing Group 41 Eagle Road Danbury, CT 06-813-1961 (203) 796-0400 S83/85 Ultrasonic Generator A40-064 Rev 0 Page 1... -
Page 3: Introduction
Introduction Manual Change Information At Branson, we strive to maintain our position as the leader in ultrasonic cleaning and related technologies by continually improving circuits and components in our equipment. These improvements are incorporated as soon as they are developed and thoroughly tested. -
Page 4: Warranty
Limitations of Liability Branson’s liability, whether based on warranty, negligence, or other cause, shall not in any case exceed the cost of the equipment. In no case shall Branson be responsible for any consequential damages arising out of commercial loss. -
Page 5: Warnings
Transducer (elements) can hold a high voltage charge. Before troubleshooting or making repairs, discharge voltage by momentarily shorting pins A and B of the RF connector that plugs into the ultrasonic power supply. S83/85 Ultrasonic Generator Warnings A40-064 Rev 0 Page 5... -
Page 6: Table Of Contents
Table of Contents S83/85 Ultrasonic Generator .......................... 1 Introduction ............................3 Manual Change Information ....................... 3 Warranty ............................. 4 Warnings............................. 5 Table of Contents........................6 List of Figures..........................8 About This Manual ........................13 General System Description ..................... 13 1.6.1 Ultrasonic Generator Models.................... - Page 7 Installing the I/O Board .....................84 7.1.3 I/O Board Input Signals.....................85 7.1.4 I/O Board Output Functions ....................86 OEM-I/O Board – STD-392-317....................89 7.2.1 General ..........................89 7.2.2 Kit Components.........................89 7.2.3 Installation .........................89 S83/85 Ultrasonic Generator Table of Contents A40-064 Rev 0 Page 7...
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Page 8: List Of Figures
Figure 3-4 Alignment of RF Plug ......................... 25 Figure 3-5 Ultrasonic Tank Features ......................28 Figure 4-1 Operating US Switch S85 ......................31 Figure 4-2 Operating US Switch S83 ......................31 Figure 4-3 S85 Power Level Adjustment ..................... 32 Figure 4-4 Power Adjustment........................32 Figure 4-5 S85 Setting Power Modulation Mode .................. - Page 9 Figure 7-9 OEM-I/O Board Installation ......................91 Figure 7-10 OEM I/O Configuration......................93 Figure 7-11 External Wiring Diagrams ......................94 Figure 7-12 OEM I/O Installation .........................95 Figure 7-13 Timer Option ..........................96 Figure 7-14 Rack Mount Kit .........................97 S83/85 Ultrasonic Generator Table of Contents A40-064 Rev 0 Page 9...
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Page 13: About This Manual
About This Manual This manual contains instructions for installing, operating and maintaining S83/85 Ultrasonic Generators. At the back of the manual you will find Appendices containing documentation including wiring schematics, plumbing schematics and assembly drawings. The following definitions apply in this manual: Note: Inconvenience only if disregarded - no damage or personal injury. -
Page 14: Ultrasonic Generator Models
Rack mount kit 101-063-503 I/O KIT OEM ON/OFF with status indication 101-063-561 I/O KIT FULL FEATURE, S8500 only STD-392-317 I/O KIT OEM ON/OFF with external interlock STD-410-901 TIMER 0-60 Mechanical Timer S83/85 Ultrasonic Generator Introduction A40-064 Rev 0 Page 14... - Page 15 S83/85 Ultrasonic Generator A40-064 S83/85 Ultrasonic Generator Controls A40-064 Rev 0 Page 15...
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Page 16: Controls
Power Level Adjustment port Allows manually setting the ultrasonic power level. AC Power Lights when the On/Off switch is on and the ultrasonic power supply has main AC power. S83/85 Ultrasonic Generator Controls A40-064 Rev 0 Page 16... -
Page 17: S8500 Control Switches
2.2.2 Adjustment Ports Figure 2-3 S8500 Adjustment Ports Item No. Adjustment Port Function Sweep Width Adjusts the Sweep mode bandwidth. Power Level Adjusts the percentage of ultrasonic output power (20-100%). S83/85 Ultrasonic Generator Controls A40-064 Rev 0 Page 17... -
Page 18: Status Annunciators
Power supply is in Standby mode when light is on. OVER TEMP Annunciator lights when the ultrasonic power supply detects an excessive internal temperature. Power supply is in standby mode when light is on. S83/85 Ultrasonic Generator Controls A40-064 Rev 0 Page 18... -
Page 19: S8300 Controls
AC power. Activates ultrasonic output power; LED is on when ultrasonics are on RESET Press when the LED is on to reset the ultrasonic power supply and turn the LED off. S83/85 Ultrasonic Generator Controls A40-064 Rev 0 Page 19... -
Page 20: Back Panel
Displays product information, such as power level, frequency, and serial no. Serial number tag Displays serial number of the ultrasonic power supply. Line Cord Connects ultrasonic power supply to AC power. S83/85 Ultrasonic Generator Controls A40-064 Rev 0 Page 20... - Page 21 S83/85 Ultrasonic Generator A40-064 S83/85 Ultrasonic Generator Installation A40-064 Rev 0 Page 21...
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Page 22: Installation
Make sure to locate the ultrasonic power supply in an area free from water spray, splashing, and dripping. • Ground the ultrasonic power supply receptacle in accordance with local building codes. S83/85 Ultrasonic Generator Installation A40-064 Rev 0 Page 22... -
Page 23: Figure 3-1 Ultrasonic Power Supply Dimensions
Place the ultrasonic power supply on a horizontal, flat surface top near the tank or transducer • in an area away from any heat sources. Figure 3-1 Ultrasonic Power supply Dimensions S83/85 Ultrasonic Generator Installation A40-064 Rev 0 Page 23... -
Page 24: Matching Ultrasonic Equipment
Number of Elements 1012 - 40 Type of Immersible Transducer Immersible Size of Immersible Transducer Transducer Operating Frequency Number of Elements Note: Use 40 kHz transducer with 80, 120 and 170 kHz generators. S83/85 Ultrasonic Generator Installation A40-064 Rev 0 Page 24... -
Page 25: Connecting The Ultrasonic Power Supply
Figure 3-4 Alignment of RF Plug Wire In Black Green Interlock Interlock Note: If the RF connector is not fully engaged by the knurl ring, the External Lock LED will light. S83/85 Ultrasonic Generator Installation A40-064 Rev 0 Page 25... -
Page 26: Ultrasonic Tank Installation
Ultrasonic Tank Installation 3.7.1 Overview This section contains instructions for installing and operating a Branson ultrasonic tank with the S8000 ultrasonic power supply. The following tables contain model numbers and part numbers for unheated and heated ultrasonic tanks. Table 4 Ultrasonic Tanks - Unheated Model Part No. -
Page 27: Installation Do's And Don'ts
Before installing, make sure that you turn off the ultrasonic power supply and disconnect your AC voltage source. Leave the ultrasonic power supply disconnected until you finish the installation. S83/85 Ultrasonic Generator Installation A40-064 Rev 0... -
Page 28: Tank Features
If using a heated tank, plug in the heater. Plug RF cable into power supply. Turn on the ultrasonic power supply. If using a heated tank, set the tank temperature. Place parts in basket. S83/85 Ultrasonic Generator Installation A40-064 Rev 0 Page 28... - Page 29 S83/85 Ultrasonic Generator A40-064 S83/85 Ultrasonic Generator Operation A40-064 Rev 0 Page 29...
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Page 30: Operation
Remote position. Note: Before pressing the U/S control switch, make sure the ultrasonic power supply is powered up and the connection to the ultrasonic tank or immersible transducers is secure. S83/85 Ultrasonic Generator Operation A40-064 Rev 0 Page 30... - Page 31 Figure 4-1 Operating US Switch S85 LED lit Press key Figure 4-2 Operating US Switch S83 LED lit Press key Press the U/S switch. The U/S power level will slowly ramp to the maximum setting determined by: (a) the power level setting or (b) the external DC control voltage (in Remote position).
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Page 32: Setting The Power Level Function
U/S LED lights. Turn the Power Level Adjustment Port to set the The U/S Power bargraph displays the Power Level. power level on the S85 generator. There is no display on the S83 generator. Figure 4-4 Power Adjustment Decrease Increase Power Level... -
Page 33: Power Modulation Mode (S85 Only)
To turn POW MOD off: press the U/S U/S Off switch. Press the POW MOD switch. POW MOD mode inactive and the LED goes off. Press the U/S switch. Ultrasonic power supply returns to standard operating mode. S83/85 Ultrasonic Generator Operation A40-064 Rev 0 Page 33... -
Page 34: Sweep Mode Function
Sweep Mode Function 4.6.1 S83 Sweep Mode Sweep is always on at a fixed rate of 80 Hz and a bandwidth of +/- 700Hz. 4.6.2 S85 Sweep Mode Sweep Mode allows the ultrasonic power supply to operate above and below the operating frequency. -
Page 35: Rate Function (S85 Only)
The Rate switch is used in conjunction with Sweep Mode; refer to Sweep mode, for instructions on using the Rate function. • Press the RATE switch to toggle between HI and LO (Low). Figure 4-9 Rate Switch Operation LED lit Press key S83/85 Ultrasonic Generator Operation A40-064 Rev 0 Page 35... -
Page 36: Reset Function
Press the RESET switch to turn the indicator off and allow the ultrasonics to be restarted. Removing AC power will also reset the fault condition. Figure 4-10 RESET Switch LED lit Press key S83/85 Ultrasonic Generator Operation A40-064 Rev 0 Page 36... - Page 37 S83/85 Ultrasonic Generator A40-064 S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 37...
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Page 38: System Installation
System Installation Overview This section is for a customer who installs Branson custom tanks with Branson immersible transducers. All four types of immersible transducers – FC, CB, SB, and EB – mount on the sidewall or bottom of a custom ultrasonic tank. To connect an immersible transducer or group of immersible transducers to the power supply, you use one or more types of junction boxes. -
Page 39: Don'ts
So throughout this manual, note that a 12-element immersible transducer contains 12 transducers, a 24-element transducer contains 24 transducers, and so on. Figure 5-1 Transducer Elements Immersible Transducer Element S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 39... -
Page 40: Immersible Transducer Installation, Wiring
Insert the crimped connector into the hole and push in until seated at the bottom of the hole. Cover the crimp with RTV 102®. Figure 5-2 Junction Box Terminal Connections Hole Barrel Connectors Insulator Block S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 40... -
Page 41: Preparing The Rf Cable
Cut away filler material. Slip rubber grommet over RF cable to point A, as shown. Figure 5-5 Task 3 Preparing an RF Cable (Task 3) Fold excess wire braid over the rubber grommet. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 41... -
Page 42: Immersible Installation
Type EB − End Bulkhead Mounting fittings Type FC − Flexible Cable ID Engraving Mounting fitting (2 places) ID Engraving Type SB − Short Bulkhead Type CB − Cable Bulkhead S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 42... -
Page 43: Junction Boxes
Flange−Mount Junction Box Weld Studs (4 places) Tank wall Master Junction Box EB/SB−Type Junction Box Refer to Configuration Diagrams which outline how the three styles of junction boxes are used. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 43... -
Page 44: Mounting Junction Boxes
Mount the master junction box to the tank or surface. If mounting EB or SB immersible transducers, refer to the mounting instructions for EB or SB immersible transducers. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 44... -
Page 45: Configuration Diagrams
EB/SB Elem. Elem. S8XXX-12 S8XXX-12 POWER SUPPLY POWER SUPPLY RF Cable RF Cable Flange-mount EB/SB EB/SB Junction Box Junction Box Junction Box FC/CB FC/CB EB/SB EB/SB Elem. Elem. Elem. Elem. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 45... -
Page 46: 18 Element Generators
GENERATOR GENERATOR RF Cable RF Cable Flange-mount EB/SB EB/SB EB/SB Junction Box Junction Box Junction Box Junction Box FC/CB FC/CB FC/CB EB/SB EB/SB EB/SB Elem. Elem. Elem. Elem. Elem. Elem. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 46... -
Page 47: Element Generators
FC/CB EB/SB Immersible Immersible Transducers Transducers S8XXX-24 S8XXX-24 GENERATOR GENERATOR RF Cable RF Cable Flange-mount EB/SB EB/SB Junction Box Junction Box Junction Box FC/CB FC/CB EB/SB EB/SB Elem. Elem. Elem. Elem. S8XXX-24 S8XXX-24 GENERATOR GENERATOR RF Cable RF Cable Master EB/SB EB/SB EB/SB... -
Page 48: Element Generators
FC/CB EB/SB Immersible Immersible Transducers Transducers S8XXX-36 S8XXX-36 GENERATOR GENERATOR RF Cable RF Cable Flange-mount EB/SB EB/SB EB/SB Junction Box Junction Box Junction Box Junction Box FC/CB FC/CB FC/CB EB/SB EB/SB EB/SB Elem. Elem. Elem. Elem. Elem. Elem. RF Cable Master S8XXX-36 S8XXX-36... -
Page 49: Element Generators
EB/SB FC/CB Immersible Immersible Transducers Transducers S8XXX-48 S8XXX-48 GENERATOR GENERATOR RF Cable RF Cable Master EB/SB EB/SB EB/SB EB/SB Junction Box Junction Box Junction Box Junction Box Junction Box FC/CB FC/CB FC/CB FC/CB EB/SB EB/SB EB/SB EB/SB Elem. Elem. Elem. Elem. -
Page 50: Fc-Type Immersible Transducer Installation
FC Immersible Models and Dimensions Table 6 FC Transducer Models Model Chrome Bright Annealed FC610-25-6 101-910-672 101-910-691 FC618-25-12 101-910-674 101-910-689 FC610-40-6 101-910-673 101-910-690 FC618-40-12 101-910-675 101-910-688 Figure 5-14 FC610/FC618 Mounting Dimensions S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 50... -
Page 51: Mounting An Fc-Type Immersible Transducer
Measure, mark, and install four weld studs using the dimensions in Figure 5-10. Position the immersible transducers over the weld studs through the flange holes. Route the flexible cable to the corresponding junction box. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 51... -
Page 52: Mounting Fc Junction Boxes
Mount the immersible transducer to the tank or rack. Route the flexible cable to the corresponding junction box. Note: The min. bend radius of the flexible cable is 4 inches in diameter. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0... -
Page 53: Wiring One Fc Immersible Transducer (12-Elements Shown)
ID Label (BLK) (BLK) (GRN/YEL) Wiring Diagram GND (GRN/YEL) RF+ (RED) RF− (BLK) Flexible Overbraid Hose from FC type Immersible Note: After installing, test grounds and continuity according to local codes. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 53... -
Page 54: Wiring Two Fc Immersible Transducers (24 Elements Shown)
(BLK) (BLK) (GRN/YEL) Wiring Diagram GND (GRN/YEL) RF+ (RED) RF− (BLK) Flexible Overbraid Hoses from FC type Immersibles (2) Note: After installing, test grounds and continuity according to local codes. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 54... -
Page 55: Wiring Three Fc Immersible Transducers (36 Elements Shown)
JUMPER GND (GRN/YEL) (BLK) (BLK) (GRN/YEL) RF− (BLK) RF+ (RED) Wiring Diagram SS Overbraid Flexible Conduit (3) To Immersibles Note: After installing, test grounds and continuity according to local codes. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 55... -
Page 56: Wiring Four Fc Immersible Transducers (48 Elements Shown)
JUMPER GND (GRN/YEL) (BLK) (BLK) (GRN/YEL) RF− (BLK) RF+ (RED) Wiring Diagram SS Overbraid Flexible Conduit (4) To Immersibles After installing, test grounds and continuity according to local codes. Note: S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 56... -
Page 57: Cb Type Immersible Mounting And Wiring
CB610-40-6 101-910-685 101-910-702 CB618-40-12 101-910-687 101-910-700 Figure 5-21 CB Type Immersible Transducer Dimensions MODEL CB618− XX − 12 SERIAL XX − XXXX − XX BRANSON ULTRASONICS CORPORATION DANBURY CT. U.S.A. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 57... -
Page 58: Mounting A Cb-Type Immersible Transducer
Attach the washer and jam nut to the fittings and tighten until the washer seats. Route the immersible transducer cable to the junction box (follow wiring instructions) or the ultrasonic power supply. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 58... -
Page 59: Wiring Cb Immersible Transducers
Follow the instructions in the section Wiring Procedures, located at the front of the Immersible Installation Section. Attach the ground wire to the ground lug. When finished wiring, attach the junction box cover. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 59... -
Page 60: Cb-Type Immersible Transducers - 12-Element
ID Label − (BLK) (BLK) (GRN/YEL) Wiring Diagram GND (GRN/YEL) RF+ (RED) RF− (BLK) RF Cable from CB type Immersible Note: After installing, test grounds and continuity according to local codes. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 60... -
Page 61: Cb-Type Transducers - 24-Element
(BLK) (BLK) (BLK) (GRN/YEL) Wiring Diagram GND (GRN/YEL) RF+ (RED) RF− (BLK) RF Cables from CB type Immersibles (2) After installing, test grounds and continuity according to local codes. Note: S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 61... -
Page 62: Cb-Type Immersible Transducers - 36-Element
GND (GRN/YEL) (BLK) (BLK) (GRN/YEL) RF− (BLK) RF+ (RED) Wiring Diagram RF Cables From CB−type Immersible Transducers To Immersibles Note: After installing, test grounds and continuity according to local codes. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 62... -
Page 63: Cb-Type Immersible Transducers - 48-Element
Transducers (RED) ID Label − − − − (BLK) (BLK) (BLK) GND (GRN/YEL) (BLK) (BLK) (GRN/YEL) RF− (BLK) RF+ (RED) Wiring Diagram RF Cables From CB−type Immersible Transducers To Immersibles S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 63... -
Page 64: 5.10 Mounting And Wiring Sb-Type Immersible Transducers
Figure 5-28 SB Type Immersible Dimensions 6" 3" 5" 10" MODEL SB618− XX −12 SERIAL XX − XXXX − XX 6" BRANSON ULTRASONICS CORPORATION DANBURY CT. U.S.A. 3" 3" 12" 18" S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 64... -
Page 65: Mounting An Sb Type Immersible Transducer
Attach the washer and jam nut to the fitting, and tighten. Connect the wires to the incoming RF cable or jumper from another immersible transducer. Follow the wiring instructions below. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 65... -
Page 66: Mounting And Wiring Sb Type Immersible Transducers
5.10.3 Mounting and Wiring SB Type Immersible Transducers Figure 5-30 Wiring SB Junction Boxes RF cable to ultrasonic power supply EB/SB style junction boxes SB−Type immersible transducers S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 66... -
Page 67: 5.11 Mounting And Wiring Eb-Type Immersible Transducers
101-910-697 Figure 5-31 EB Type Immersible Transducer Dimensions HOLE (4) 1/2" 6" 5" 1" 10" 2-5/8" 1/2" 11" 3/8" MTG HOLE (4) 1/2" 6" 5" 1" 18" 2-5/8" 1/2" 19" S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 67... -
Page 68: Mounting An Eb-Type Immersible Transducer
Secure the Immersible to the bottom or wall with weldstuds, nuts and washers. Connect the wires to the incoming RF cable or jumper from another immersible transducer. Follow the wiring instructions. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 68... -
Page 69: Eb Type Immersible Transducer Junction Box Wiring
Follow the instructions in the section Wiring Procedures, located at the front of the Immersible Installation Section. Attach the ground wire to the ground lug. When finished wiring, attach the EB/SB style junction box cover. S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 69... -
Page 70: Wiring One Eb/Sb-Type Immersible Transducer
Transducer Fitting Fitting RF Jumper to SB/EB Box S8000 RF Cable To Power Supply RF Cable ID Label ALTERNATE USE Wiring Diagram Immersible Transducers (RED) (RED) − (BLK) (BLK) (GRN/YEL) S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 70... -
Page 71: Wiring Two Immersible Transducers In Parallel
Fitting Fitting S8000 RF Cable RF Jumpers to To Power Supply SB/EB Box RF Cable ID Label Wiring Diagram Immersible Transducers (RED) (RED) (RED) − − (BLK) (BLK) (BLK) (GRN/YEL) S83/85 Ultrasonic Generator System Installation A40-064 Rev 0 Page 71... - Page 73 S83/85 Ultrasonic Generator A40-064 S83/85 Ultrasonic Generator Troubleshooting A40-064 Rev 0 Page 73...
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Page 75: Troubleshooting
For a tank with the pump and filter option, inspect the filter cartridges and replace when necessary. Inspect the RF cable and line cord (heated units only) for damage. Replace a damaged cable, and damaged line cord, or both. Refill the tank. S83/85 Ultrasonic Generator Troubleshooting A40-064 Rev 0 Page 75... -
Page 76: Trouble-Shooting Charts
Incompatible load, power, or frequency Check model numbers of tanks or RESET LED’s connected to ultrasonic power supply. immersible transducers connected to ultrasonic power supply. Refer to section 3 of the manual for more information. S83/85 Ultrasonic Generator Troubleshooting A40-064 Rev 0 Page 76... -
Page 77: Trouble-Shooting The Load
Do a DC Hi Pot test: Connect DC Hi Pot positive red lead to pin; connect black negative lead to pin B. Apply 2500 VDC to the load. If the test indicates leakage S83/85 Ultrasonic Generator Troubleshooting A40-064 Rev 0 Page 77... -
Page 78: Resistance Charts
Compare resistance values on your ohmmeter with the resistance values listed in Column 3. If the two values differ, the driver board assembly is bad. Check the assembly part number before calling for replacements. S83/85 Ultrasonic Generator Troubleshooting A40-064 Rev 0... -
Page 79: Figure 6-1 Driver Board Test Points
6.5.2 Minimizing Cavitation Erosion To reduce cavitation erosion: • Operate the ultrasonics only when actually cleaning parts. • Set the power level to the minimum setting that will produce clean parts. S83/85 Ultrasonic Generator Troubleshooting A40-064 Rev 0 Page 79... -
Page 80: Assemblies
25-40kHz Driver Board 100-242-310 80-170 kHz Driver Board 100-242-369 On/Off Switch DPST 200-099-230 Power Oscillator Board 100-242-661 Control Bd. S8500 100-242-289 Control Bd. S8300 100-242-339 RFI Bd. 230V 100-242-304 RFI BD 120V CPN-242-224 S83/85 Ultrasonic Generator Troubleshooting A40-064 Rev 0 Page 80... -
Page 81: Figure 6-3 Interconnection Diagram
Figure 6-3 Interconnection Diagram S83/85 Ultrasonic Generator Troubleshooting A40-064 Rev 0 Page 81... - Page 82 S83/85 Ultrasonic Generator A40-064 S83/85 Ultrasonic Generator Options A40-064 Rev 0 Page 82...
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Page 83: Options
Full Feature Input/Output Board (101-063-561) The Input/Output (I/O) board kit is an accessory that allows you to operate the S83/S85 power supply remotely. The I/O board includes two ports on the back panel of the power supply: (a) a 2- position switch for selecting remote (I/O) or local (power supply) controls;... -
Page 84: Installing The I/O Board
Figure 7-3 Installing I/O Board Note: If you are replacing an I/O board from an 8000 Series Generator to an 8500 Series connection on oscillator board is either Pin J4 or J12. S83/85 Ultrasonic Generator Options A40-064 Rev 0 Page 84... -
Page 85: I/O Board Input Signals
Ultrasonics (U/S) ON/OFF Power Modulation Sweep Interlock Not Used Current Mode Control Input U/S Status Input Common Current Control Select 0-20ma – 4-20ma 0-10 VDC power control Current or Voltage Control Select S83/85 Ultrasonic Generator Options A40-064 Rev 0 Page 85... -
Page 86: I/O Board Output Functions
The I/O board contains a set pot labeled R86 that can be used to control ultrasonic power when using external control (i.e., PLC). To enable this feature, jumper JP2 pins 1+2. While the jumper is in place you can no longer control power using J2 Pin 8. S83/85 Ultrasonic Generator Options A40-064 Rev 0... - Page 87 Figure 7-6 Discrete Outputs – Normally Open Contacts – 2 Points OUTPUT SPECIFICATIONS TYPE OF DEVICE RELAY CONTACT N.O. RELAY ISOLATION ISOLATION 5000VAC ISOLATION OUTPUT IMPEDANCE 30 mOHMS 24VAC OR VDC CONTACT RATING 5.0A S83/85 Ultrasonic Generator Options A40-064 Rev 0 Page 87...
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Page 88: Figure 7-7 Analog Input - 1 Point
TYPE OF DEVICE (0−20mA) OR (4−20mA) CURRENT SOURCE ISOLATION ANALOG ISOLATION 100 OHM − VOLTAGE OUTPUT OUTPUT IMPEDANCE 250 OHM − CURRENT OUTPUT 5mA − VOLTAGE MAX.OUTPUT SOURCE 20mA − CURRENT S83/85 Ultrasonic Generator Options A40-064 Rev 0 Page 88... -
Page 89: Oem-I/O Board - Std-392-317
I/O boards metal bracket. Secure the I/O board to the side panel by installing the supplied M3 x 25 screw, #6 flat washer, plastic spacer, M3 internal tooth washer and M3 nut. S83/85 Ultrasonic Generator Options A40-064 Rev 0... -
Page 90: Oem I/O Operation
To activate external lock, connect the terminal block pin 3 to pin 4. To deactivate, disconnect pin 3 from pin 4. The external fault and reset must be cleared by depressing the RESET button located at the front of the power supply. S83/85 Ultrasonic Generator Options A40-064 Rev 0... -
Page 91: Figure 7-9 Oem-I/O Board Installation
Figure 7-9 OEM-I/O Board Installation S83/85 Ultrasonic Generator Options A40-064 Rev 0 Page 91... -
Page 92: General
M3 internal tooth washer and M3 nut. Secure the I/O board’s ground wire ring tongue terminal to the power supply’s chassis M4 stud with the supplied M4 flat washer, M4 split washer and M4 nut in that order. S83/85 Ultrasonic Generator Options A40-064 Rev 0... -
Page 93: Oem I/O Operation
SET: JP1 ON PINS 2 AND 3 TERMINAL 1 JP2 ON PINS 2 AND 3 TERMINALS 4 AND 3: RELAY OUTPUT TERMINALS 2 AND 1: U/S ACTIVATION JUMPERS GROUND WIRE CONNECTION S83/85 Ultrasonic Generator Options A40-064 Rev 0 Page 93... -
Page 94: Figure 7-11 External Wiring Diagrams
24VDC source JP1 on pins 2 and 3 U/S on: Connect +24VDC JP2 on pins 2 and 3 to terminal 1, connect +24VDC common to terminal 2 Figure 7-11 External Wiring Diagrams S83/85 Ultrasonic Generator Options A40-064 Rev 0 Page 94... -
Page 95: Figure 7-12 Oem I/O Installation
Figure 7-12 OEM I/O Installation S83/85 Ultrasonic Generator Options A40-064 Rev 0 Page 95... -
Page 96: Timer Option
Release the knob. The generator will turn on and operate for the set number of minutes then turn off. Figure 7-13 Timer Option 6.75 REF 6.00 REF 2.00 3.12 4.00 8' OEM-I/O CABLE S83/85 Ultrasonic Generator Options A40-064 Rev 0 Page 96... -
Page 97: Rack Mount Kit
The mounting slots on the bracket will fit a standard 19 inch rack. Caution: Do not use the rack mount kit to support the generator. Use a shelf or support rails instead. Figure 7-14 Rack Mount Kit BRACKET S83/85 Ultrasonic Generator Options A40-064 Rev 0 Page 97... - Page 99 S83/85 Ultrasonic Generator A40-064 S83/85 Ultrasonic Generator Assistance A40-064 Rev 0 Page 99...
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Page 101: Assistance
Assistance Calling the Local Branson Representative If you have a problem call the local Branson field sales or service representative, who will know you, your needs and your applications. He may have a critical replacement part in stock that will return your machine to operation in the shortest possible time. -
Page 102: Obtaining Replacement Parts
Special instructions (for example, “Hold at the airport and call”). Be sure to give a name and phone number. Call the Branson Parts Store at (203) 796-0575 or (203) 796-0330, OR If you know the part number(s), fax your order, including the information listed above, to (203) 796-0574. -
Page 103: Returning Equipment
Returning Equipment When returning any part or equipment to the Branson factory, it must be accompanied by a Returned Goods Authorization (RGA) number. This number is used to ensure proper handling and identification of your part or equipment and to expedite its repair and/or return. All returns or repairs should be sent to the Danbury, CT facility unless otherwise directed by Branson personnel. - Page 104 S83/85 Ultrasonic Generator Assistance A40-064 Rev 0 Page 104...
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