Jetmaster INTERNATIONAL GAS CONVECTOR BOX Instructions For Assembly And Installation

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INTERNATIONAL GAS
CONVECTOR BOX
For Zero Clearance Installations
THIS MANUAL CONTAINS INSTRUCTIONS
FOR ASSEMBLY AND INSTALLATION
Please read this entire manual before you assemble,
install and use the International Gas Convector Box.
JETMASTER (VIC) PTY LTD
ACN 005 872 159 ABN13 659 821 337
444 Swan St. Richmond VIC 3121 PO Box 5051 Burnley 3121
Phone: (03) 9429 5573 Fax: (03) 9427 0031
Website: www.jetmaster.com.au Email: info@jetmastervic.com.au

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Summary of Contents for Jetmaster INTERNATIONAL GAS CONVECTOR BOX

  • Page 1 THIS MANUAL CONTAINS INSTRUCTIONS FOR ASSEMBLY AND INSTALLATION Please read this entire manual before you assemble, install and use the International Gas Convector Box. JETMASTER (VIC) PTY LTD ACN 005 872 159 ABN13 659 821 337 444 Swan St. Richmond VIC 3121 PO Box 5051 Burnley 3121 Phone: (03) 9429 5573 Fax: (03) 9427 0031 Website: www.jetmaster.com.au Email: info@jetmastervic.com.au...
  • Page 2: Table Of Contents

    Gas & Power Connection .................. 17 Gas Burner Installation ..................17 Flue Termination ....................18 Summary taken from the gas installations Australian standards ...... 19 How to fit Fascias ....................20 WARRANTY For Service and Spare Parts contact Jetmaster on (03) 9429 5573.
  • Page 3: Safety Notes

    Contact local building authorities about restrictions and installation inspections that may be required. If in doubt contact your local dealer or Jetmaster’s head office. Important Safety Notes • When installing the International Gas Convector Box for Zero Clearance Installations and the Gas Burner, particular attention should be paid to fire protection.
  • Page 4 • Do not block or restrict chimney or flue opening. • After installing the appliance, check that the chimney/flue system draws well. • Jetmaster recommends that all gas fires be serviced every year. • All gas units must be fitted by a licensed gas fitter.
  • Page 5: Ventilation Requirements

    SAF ETY N OT ES Ventilation Requirements ROOMS WITH GAS OPEN FIRES REQUIRE FRESH AIR VENTS AS PER GAS REGULATIONS FOR EXAMPLE: 1 OFF: WOODFLOW VENT: 430mm 125mm OR: 2 OFF VENTS REQUIRED: 270mm 125mm Ventilation - An opening to outside with a minimum free ventilation area of 400 square centimeters shall be provided for each decorative gas log fire.
  • Page 6: Product Information

    PROD UCT I N FOR MATIO N Identify Components The Gas Convector Box for Zero Clearance Installation and Flue Kit components are identified below: Cover Cone Cowl LH Side Outer Flue × 3 1.2m Rear Front Inner Flue × 3 1.2m RH Side Screws...
  • Page 7: Dimensions

    PROD UCT I N FOR MATIO N Dimensions The following tables and diagram show dimensions of the Gas Convector Zero Clearance Casing sizes available: Gas Inlet Model 1050 1020 1050 1250 1220 Flue Size Model Inner Outer 1050...
  • Page 8 PROD UCT I N FOR MATIO N Dimensions The following tables and diagram show dimensions of International Gas Convector Box: Nut & Bolt × 2 Gather Surround Convector Box Knock Out Discs Model 1050 1150...
  • Page 9: Assembly

    AS SE MB LY IGC Zero Clearance with 100mm Trim Installation Instructions 1. Bolt gather onto the top of the IGC, using the bolts provided 2. Slide 100mm trim over the existing 50mm flange of the IGC. 3. Assemble Zero Clearance casing: - The casing comes in two pieces.
  • Page 10 AS SE MB LY Zero Clearance with UK Front Installation Instructions Ensure that there is sufficient clearance around the IGC and that the IGC is sitting flush with the plaster,to allow the UK front to fit flat and flush with the plaster.
  • Page 11: Assembly Of Gather To Convector Box

    AS SE MB LY Zero Clearance with UK Front Installation Instructions . . . continued 5. Fitting the brackets Step 1. These parts should already be pre- assembled. If not,then screw the R/H top slide bracket to the R/H top fixed bracketusing an M8x12mm long screw.
  • Page 12: Assembly Of The Zero Clearance Casing & Convector Box

    AS SE MB LY Zero Clearance with UK Front Installation Instructions . . . continued Step 4. At this point, slide the top bracket up until it is 1mm above the top of the sub-frame, ensuring that the edge of the top slide bracket is hard up against the front surface of the sub-frame.Check that the leftand right hand fixed brackets are located centrally and that the top slidebrackets are 1mm higher than the sub-frame and are parallel with the top edge of the sub-frame...
  • Page 13 AS SE MB LY Zero Clearance with UK Front Installation Instructions . . . continued • Now reach through the frame and working from the inside, slacken the two right hand M8x16mm long screws that hold the slide bolts in place. Slide the bolt hard behind the sub-frame, then fully tightenthe two M8x 16mm long screws.
  • Page 14: Installation

    Note: Dimension ‘B’ in the table is measured 1300 1050 from the top of the hearth. Nominal to suit accessories Eg. Mantelpiece. When using a Jetmaster fascia allow extra depth to framing. Studs on edge Frame opening height.Taken from finished...
  • Page 15: Flush Wall Installation

    1100 1300 1050 Note: Dimension ‘B’ in the table is measured from the top of the hearth. When using a Jetmaster fascia allow extra depth to framing. Studs on edge 3 pin fan base wired to Isolation switch.
  • Page 16: Gas Convector Positioning

    I N STA L LATION Gas Convector Positioning 1. Position the Gas Convector and Zero Clearance casing at the same height above the floor as your hearth. (minimum 6mm non-combustible material) 2. Push the Zero Clearance Casing and the Convector Box back into the cutout. Ensure the power cord is not touching the Zero Clearance housing as shown right.
  • Page 17: Gas & Power Connection

    I N STA L LATION Flue Installation . . . continued 6. Maintain a clearance of 25mm from outer flue to combustible materials. 7. Flash flue penetration at roofline with appropriate flashing to suit roof material. If using a collar style flashing ensure it is suitable for heat operation. 8.
  • Page 18: Flue Termination

    I N STA L LATION Flue Termination The Flue Terminal shall be 1 meter located so that wind from any direction is not likely to create Flue Cowl a downdraught in the flue. A Flue Cowl, AGA Aprroved to AG604 must be fitted to 500 mm the end of the flue pipe.
  • Page 19: Summary Taken From The Gas Installations Australian Standards

    S UMM ARY SUMMARY TAKEN FROM THE GAS INSTALLATIONS AUSTRALIAN STANDARDS AS5601-2002 AG601-2002 IMPORTANT: THIS IS A SUMMARY ONLY. THE GAS FITTER MUST REFER TO THE GAS INSTALLATIONS AUSTRALIAN STANDARDS IN DETAIL. Appendix F Sizing Consumer Piping New Consumer Piping Systems When sizing a new consumer piping system, consideration should be given to foreseeable future needs.
  • Page 20: How To Fit Fascias

    I N STA L LATION HOW TO FIT FASCIAS 1. Use lugs and bolts provided and attach to flange on firebox. 2. Use masonry plugs and drill through corners of fascia and attach to bricks. 3. If neither of the above is suitable, then use heat resistance bonding silicon. Note: Mantelpiece will hold fascia in position.
  • Page 21: Warranty

    WARR ANTY Provided the Jetmaster Gas Convector Box is installed according to Jetmaster instructions and a Jetmaster Gas Burner is used, the unit* is unconditionally guaranteed for a period of 10 (ten) years from the date of installation of the fireplace.
  • Page 22 N OTE S...
  • Page 24 JETMASTER (VIC) PTY LTD ACN 005 872 159 ABN13 659 821 337 444 Swan St. Richmond VIC 3121 PO Box 5051 Burnley 3121 Phone: (03) 9429 5573 Fax: (03) 9427 0031 Website: www.jetmaster.com.au Email: info@jetmastervic.com.au...

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