Cedar Summit F25650 Installation And Operating Instructions Manual

Mount forest lodge
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M O U N T F O R E S T L O D G E – F 2 5 6 5 0
INSTALLATION AND OPERATING INSTRUCTIONS
MOUNT FOREST LODGE
28'-2"
16'-2"
28'-6"
13'-7"
10 - 12 Hrs
FOR FORT & SWING
TWO PERSON
ASSEMBLY
Rev 11/27/2013
3405650
WARNING
play set. Manufacturer contact information provided below.
OBSTACLE FREE SAFETY ZONE -28'6 x 28' 2"(9.45 x 8.53 m) area requires Protective Surfacing. See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 7.1 ft. (2.16 m)
CAPACITY - 10 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries,
day cares or parks.
Cedar Summit
c/o ©Solowave Design L.P.
Mount Forest, ON Canada
N0G 2L0
www.cedarsummitplay.com
support@cedarsummitplay.com
Customer Service
1-877-817-5682 (toll free)
1-519-323-2258
To reduce the risk of serious injury or death, you must
read and follow these instructions. Keep and refer to these
instructions often and give them to any future owner of this

Table of Contents

Warnings And Safe Play Instructions . . . . . . . . . . .pg. 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . . .pg. 3
Instructions For Proper Maintenance . . . . . . . . . . .pg. 4
About Our Wood – Limited Warranty. . . . . . . . . . .pg. 5
Keys To Assembly Success . . . . . . . . . . . . . . . . . . . . .pg. 6
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 7
Step-By-Step Instructions . . . . . . . . . . . . . . . . . . . . pg. 17
Installation of I.D./Warning Plaque . . . . . . . .Final Step

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Summary of Contents for Cedar Summit F25650

  • Page 1 FOR FORT & SWING TWO PERSON ASSEMBLY Table of Contents Cedar Summit c/o ©Solowave Design L.P. Warnings and Safe Play Instructions ...pg. 2 Mount Forest, ON Canada Protective Surfacing Guidelines ....pg. 3 N0G 2L0 Instructions for Proper Maintenance .
  • Page 2: Warnings And Safe Play Instructions

    Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
  • Page 3 Protective Surfacing - Reducing Risk of Serious Head Injury From Falls. One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
  • Page 4 Instructions for Proper Maintenance Your Cedar Summit Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.
  • Page 5 About Our Wood Cedar Summit Premium Play Systems uses 100% FSC wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 6: Keys To Assembly Success

    Keys to Assembly Success Tools Required • Tape Measure • #1 Philips, #2 Robertson, • Open End Wrench • 3/16” Hex Key • Carpenters Level and Screwdriver (1/2” & 9/16”) • 8’ Step Ladder • Carpenters Square • Adjustable Wrench •...
  • Page 7 Your Key To Quick Assembly SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME! Step Step Step SAVE TIME - TIP #1: Wood parts are found in Box 2, 3, 4 & 5. Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below).
  • Page 8 support@cedarsummitplay.com...
  • Page 9 support@cedarsummitplay.com...
  • Page 10 Part Identification (Reduced Part Size) Nominal Size Actual Size 4pc. - 041 - Window Shutter FSC ⅝ x 3 x 15" - Box 2 - 4608778 1" x 4" ⅝" x 3¼" 1" x 5" ⅝" x 4¼" 1" x 6" ⅝"...
  • Page 11 Part Identification (Reduced Part Size) Nominal Size Actual Size 2pc. - 034 - Rock Board C FSC 1 x 6 x 20½" - Box 5 - 4638824 1" x 6" ⅝" x 5¼" 5/4" x 3" 15/16" x 2¼" 5/4 x 4" 15/16"...
  • Page 12 Part Identification (Reduced Part Size) Nominal Size Actual Size 2pc. - 013 - Box Side FSC 5/4 x 4 x 32" - Box 3 - 4638833 5/4" x 4" 15/16" x 3¼" 5/4" x 5" 15/16" x 4¼" 5/4" x 6" 15/16"...
  • Page 13 Part Identification (Reduced Part Size) Nominal Size Actual Size 2pc. - Roof Spacer FSC 5/4 x 6 x 32¼" - Box 4 - 4638777 5/4" x 6" 15/16" x 5¼" 1¼" x 1¼" 1¼" x 1¼" 1½" x 1½" 1½" x 1½" 1¼"...
  • Page 14 Part Identification (Reduced Part Size) 1pc. - Rock Rail FSC 2 x 4 x 62⅞" - Box 4 - 4638139 1pc. - Floor Joist FSC 2 x 4 x 81" - Box 4 - 4638783 1pc. - Front Floor FSC 2 x 4 x 81" - Box 4 - 4638784 1pc.
  • Page 15 Part Identification (Reduced Assembly Size) 2pc. Narrow Window Panel 1pc. SL Side Window Panel 1pc. SW Side Panel 1¼ x 16¾ x 99" - Box 3 - 47638702 1¼ x 30 x 54⅛"- Box 3 - 47638713 1¼ x 36 x 87¼" - Box 2 -47638775 Half Narrow Window 1pc.
  • Page 16 Clips (6pc set) (9200130) Green (3201950) Clock 1x - Assembly (3320124) 2x - Swing Belt Seat (9320130) Green 1x - Cedar Summit ID Plaque (9320357) 1x - Spin Chalk Sign 1x - Telescope (3320715) (3320161) - Welded Chain Bag 4x 9201254...
  • Page 17 Hardware Identification (Actual Size) 10pc. - PB2 -Pan Bolt - (53433212) Robertson Driver Bit 1pc. - D4 -#2 x 2" (9200014) x 1⅜" 5pc. - WL3 -Wafer Lag - (52613216) x 2½" 15pc. - WL5 -Wafer Lag - (52613222) 5/16 x 1⅜" 15pc.
  • Page 18 Hardware Identification (Actual Size) Hex Bolt 3/8 x 4" 1pc. - G20 - - (53703840) Hex Bolt 3/8 x 6" 4pc. - G17 - - (53703860) Hex Bolt 3/8 x 9" 1pc. - G18 - - (53703890) **NOTE: Appoximately 2" removed from actual size** Hex Bolt 3/8 x 9¼"...
  • Page 19 Hardware Identification (Actual Size) 14pc. FW0 -3/16" Flat Washer - (51103100) 17pc. FW5 - Plastic Formed Washer - (3290000) 7pc. FW1 -1/4" Flat Washer - (51103200) 7pc. LN3 - 8 " Lock Nut (54303800) 112pc. FW2 - 16 " Flat Washer - (51103300) 10pc.
  • Page 20 • The carton I.D. stamp is located on the end of each carton. The tracking number is located on the Cedar Summit ID Plaque (9320357). • Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.
  • Page 21 Step 1: Sand and Water Table Assembly Part 1 A: Loosely attach 1 (011) Box End to 2 (010) Box Legs using 2 (WB2) 5/16 x 1-3/8” Wafer Bolts (with flat washer and t-nut), as shown in fig. 1.1 and 1.2. Make sure (011) Box End is level and flush with ends of each (010) Box Leg and the pilot holes in each (010) Box Leg are on the outside.
  • Page 22 Step 1: Sand and Water Table Assembly Part 2 D: With assistance from another adult, place 2 (013) Box Sides on the notched out edges of the (010) Box Legs so they are flush to the outside edges of legs and loosely attach using 2 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut) per board, as shown in fig.
  • Page 23 Step 1: Sand and Water Table Assembly Part 3 F: Turn the Table Assembly upside down and double check the assembly is still square. G: On the inside of each front (010) Box Leg, and flat against (013) Box Side, attach 1 (014) Box Gusset to each front (010) Box Leg using 1 (S15) #8 x 1-3/4”...
  • Page 24 Step 1: Sand and Water Table Assembly Part 4 I: Turn the Table Assembly right side up. J: Place the Sand and Water Insert into the opening of the assembly then tighten all the bolts. (fig. 1.9) K: Secure the Sand and Water Insert to the assembly using 6 (S13) #6 x 5/8” Pan Screws as shown in fig. 1.10 and 1.11.
  • Page 25 Step 2: Access Ladder / Rockwall Assembly Part 1 A: Place (020) Left Access Rail on left hand side of 4 (022) Ladder Treads and (021) Right Access Rail on right hand side with the grooves facing in. (fig. 2.1) B: Fit each (022) Ladder Tread into grooves on both (020) and (021) Access Rails, make sure the top edge of the treads are flush to the front of the Access rails.
  • Page 26 Step 2: Access Ladder / Rockwall Assembly Part 2 E: Place (023) Ladder Gap on each access rail so there is a 2-3/8” gap between (023) Ladder Gap and the top (022) Ladder Tread. Attach using 4 (S20) #8 x 1-3/8” Wood Screws. (fig. 2.4 and 2.5) F: Place (024) Rock Rail on the ground next to (021) Right Access Rail so it matches the orientation of the two access rails as shown in fig.
  • Page 27 Step 3: Rockwall Assembly Part 1 A: Place (030) Board Access at top of the Access Ladder/Rockwall Assembly and (031) Rock Bottom at the bottom of the assembly as shown in fig. 3.1. Then place (032) Rock Board A, (033) Rock Board B, (034) Rock Board C and (035) Rock Board D as shown in fig.
  • Page 28 Step 3: Rockwall Assembly Part 2 E: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (fig. 3.4 and 3.5) The Pan Screw is placed in the hole beneath the Pan Bolt.
  • Page 29 Step 4: Panel Preparation Part 1 A: On the outside of (040) Cafe Wall Window Panel place 2 (041) Window Shutters on each side of both windows. This distance between the shutters should be 11”. (fig. 4.1 and 4.2) B: Attach each (041) Window Shutter to (040) Cafe Wall Window Panel with 3 (TS) #6 x 30 mm Trim Screws per shutter.
  • Page 30 Step 4: Panel Preparation Part 2 C: Place the Clock on (040) Cafe Wall Window Panel lining the hole in the Clock to the hole in the 5th siding down from the top windows. Make sure the Clock is snug to the siding. Attach to (040) Cafe Wall Window Panel with 4 (S10) #8 x 1”...
  • Page 31 Step 4: Panel Preparation Part 3 E: From the back of (042) Chalkwall Panel place the Spin Chalk Sign in the opening so it sits tight to the panel. (fig. 4.7 and 4.8) F: Attach Spin Chalk Sign to (042) Chalkwall Panel with 6 (S5) #8 x 1/2” Pan Screws. (fig. 4.8) Fig.
  • Page 32 Step 4: Panel Preparation Part 4 G: Place (044) SW Wall at the top of the front of (043) SW Side Panel and attach with 4 (G21) 5/16 x 3-3/4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 4.9 and 4.10) Fig.
  • Page 33 Step 5: Swing Side Panel Assembly Part 1 A: Place 1 (050) Narrow Window Panel on the ground. Measure 3-1/4” up from the bottom of the panel on the left side and attach a 2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws. The flat edge of the bracket must be facing up and it must be installed on the correct side.
  • Page 34 Step 5: Swing Side Panel Assembly Part 2 C: Place 1 (051) SL Side Window Panel on the ground. Measure 3-1/4” up from the bottom of the panel on the right side and attach a 1-1/2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws. The flat edge of the bracket must be facing up and it must be installed on the correct side.
  • Page 35 Step 5: Swing Side Panel Assembly Part 3 E: Lay (043) SW Side Panel from Step 4, Part 4 on the ground, then with a helper hold (050) Narrow Window Panel up against the right side edge of (043) SW Side Panel so the bottom edges are flush. (fig. 5.5) F: Attach both Corner Panel Brackets to (043) SW Side Panel with 2 (S8) #12 x 3/4”...
  • Page 36 Step 5: Swing Side Panel Assembly Part 4 G: With a helper hold (051) SL Side Window Panel up against the left side edge of (043) SW Side Panel so the bottom edges are flush. Attach both Corner Panel Brackets to (043) SW Side Panel with 2 (S8) #12 x 3/4” Pan Screws per bracket.
  • Page 37 Step 6: Door Wall Assembly Part 1 A: Place 1 (042) Chalkwall Panel from Step 4, Part 3 on the ground. Measure 3-1/4” up from the bottom of the panel on the left side and attach a 1-1/2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws.
  • Page 38 Step 6: Door Wall Assembly Part 2 C: Place 1 (060) Narrow Half Window Panel on the ground. Measure 3-1/4” up from the bottom of the panel on the right side and attach a 2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws. The flat edge of the bracket must be facing up and it must be installed on the correct side.
  • Page 39 Step 6: Door Wall Assembly Part 3 E: Lay (061) Door Wall Window Panel on the ground, then with a helper hold (042) Chalkwall Panel up against the right side edge of (061) Door Wall Window Panel so the bottom edges are flush. (fig. 6.5) F: Attach both Corner Panel Brackets to (061) Door Wall Window Panel with 2 (S8) #12 x 3/4”...
  • Page 40 Step 6: Door Wall Assembly Part 4 Note: Make sure panels are square and flush to each other. (fig. 6.9) H: Pre-drill with a 3/16” drill bit, then fasten (042) Chalkwall Panel and (060) Narrow Half Window Panel to (061) Door Wall Window Panel with 3 (WL5) 1/4 x 2-1/2”...
  • Page 41 Step 6: Door Wall Assembly Part 5 I: Install 4 - 5/16” t-nuts in (062) Front Floor as shown in fig. 6.10. J: Install 6 - 5/16” t-nuts in (063) Front Ground, (064) Back Floor and (065) Back Ground as shown in fig. 6.11, 6.12 and 6.13.
  • Page 42 Step 6: Door Wall Assembly Part 6 K: Starting at the bottom of the Door Wall Assembly, making sure the t-nuts are facing inward (fig. 6.15), loosely attach (063) Front Ground to (042) Chalkwall Panel with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) and (065) Back Ground to (060) Half Narrow Window Panel with 2 (WB9) 5/16 x 2-1/8”...
  • Page 43 Step 7: Join Door Wall and Swing Side Wall Assemblies Part 1 A: With at least two helpers lift the Door Wall Assembly, as shown in fig. 7.1 and 7.2. B: With at least two helpers lift the Swing Side Wall Assembly so it faces the Door Wall Assembly and slide both assemblies together so (062) Front Floor, (063) Front Ground, (064) Back Floor and (065) Back Ground are tight to (040) Cafe Wall Window Panel as shown in fig.
  • Page 44 Step 7: Join Door Wall and Swing Side Wall Assemblies Part 2 C: Loosely attach (063) Front Ground and (065) Back Ground to (051) SL Side Window Panel and (050) Narrow Window Panel with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) per board as shown in fig. 7.6, 7.7 and 7.8.
  • Page 45 Step 8: Front Wall Assembly Part 1 A: Fit (040) Cafe Wall Window Panel, from Step 4, in between (051) SL Side Window Panel and (042) Chalkwall Panel. Make sure the panels are tight together. Loosely fasten (040) Cafe Wall Window Panel to (063) Front Ground with 2 (WB9) 5/16 x 2-1/8”...
  • Page 46 Step 8: Front Wall Assembly Part 2 C: Make sure the assembly is on level ground and (051) SL Side Window Panel and (042) Chalkwall Panel are square and tight to (040) Cafe Wall Window Panel. D: Tighten all 10 Wafer Bolts on the front side as shown in fig. 8.4. Fig.
  • Page 47 Step 8: Front Wall Assembly Part 3 E: On the outside of the assembly place (080) Table Top in the opening of (040) Cafe Wall Window Panel, tight to the bottom half of the opening and tight to the corner of the panels, as shown in fig. 8.5 and 8.6. Attach (080) Table Top to (040) Cafe Wall Window Panel with 2 (S3) #8 x 2-1/2”...
  • Page 48 Step 8: Front Wall Assembly Part 4 H: Attach (043) SW Side Panel to (062) Front Floor and to (064) Back Floor with 2 (S4) #8 x 3” Wood Screws per side as shown in fig. 8.8 and 8.9. I: Tight to the top of (051) SL Side Window Panel attach (082) SL Post to (043) SW Side Panel with 3 (S3) #8 x 2-1/2”...
  • Page 49 Step 9: Door Wall Assembly Part 1 A: On the inside of (090) Door Window Panel, measure 16” up from the bottom and attach Catch Plate using 2 (S18) #6 x 1” Wood Screws. (fig. 9.1 and 9.2) B: On the inside of (090) Door Window Panel next to the Catch Plate attach 1 Door Handle using 2 (S13) #6 x 5/8”...
  • Page 50 Step 9: Door Wall Assembly Part 2 C: On the outside of the (090) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig.9.3) D: Attach 2 Door Hinges on the outside of the (090) Door Window Panel on the opposite side from the Door Handle.
  • Page 51 Step 9: Door Wall Assembly Part 3 E: In the opening for the door, measure 5/8” from the top of Door Wall Window Panel bottom and maximum 5/8” from right side of the opening which would be the Door Hinge side and attach the remaining side of the hinges to (061) Door Wall Window Panel using 3 (S13) #6 x 5/8”...
  • Page 52 Step 9: Door Wall Assembly Part 4 F: In the notched out opening of (091) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 9.8) Important: Use a hand held screw driver and DO NOT over tighten. G: On the inside of the assembly, attach (091) Door Stop to (061) Door Wall Window Panel with 3 (S15) #8 x 1-3/4”...
  • Page 53 Step 9: Door Wall Assembly Part 5 H: On the outside of the assembly attach (092) Floor End to the top of (061) Door Wall Window Panel, (062) Front Floor and (064) Back Floor with 4 (S4) #8 x 3” Wood Screws, as shown in fig. 9.12 and 9.13. Notice the orientation of the pilot holes.
  • Page 54 Step 10: Back Wall Assembly Part 1 A: Place 1 (050) Narrow Window Panel beside (060) Half Narrow Window Panel on the back side. Make sure the panels are tight together. Loosely fasten (050) Narrow Window Panel to (065) Back Ground with 2 (WB9) 5/16 x 2-1/8”...
  • Page 55 Step 10: Back Wall Assembly Part 2 C: Make sure the assembly is square. D: Tighten all 16 Wafer Bolts on the back side as shown in fig. 10.5. Fig. 10.5 Tighten support@cedarsummitplay.com...
  • Page 56 Step 10: Back Wall Assembly Part 3 E: On the inside of the assembly attach (050) Narrow Window Panel to (060) Half Narrow Window Panel using 1 Flat Panel Bracket with 4 (S8) #12 x 3/4” Pan Screws. (fig. 10.6 and 10.7) Fig.
  • Page 57 Step 11: Swing Wall Assembly Part 1 Keep all bolts loose in this step. A: Loosely attach (110) Ground SW to the bottom of (043) SW Side Panel using 4 (G8) 5/16 x 2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 11.1, 11.2 and 11.3) B: At each end of (110) Ground SW loosely attach 1 (111) Diagonal with 1 (G8) 5/16 x 2”...
  • Page 58 Step 11: Swing Wall Assembly Part 2 C: Pre-drill pilot holes with a 3/16” drill bit then attach (111) Diagonal to (050) Narrow Window Panel and (060) Half Narrow Window Panel with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with flat washer) per diagonal. (fig. 11.4) D: Tighten all 6 (G8) 5/16 x 2”...
  • Page 59 Step 12: Slide Top Assembly Part 1 A: Loosely attach (120) SL Top Left to 1 (122) Post and (123) SL Top Right to another (122) Post with 1 (G1) 5/16 x 1-1/2” Hex Bolt (with lock washer, flat washer and t-nut) per post. (fig. 12.1 and 12.2) B: Loosely attach 1 (121) Short Joist to the bottom of both (122) Posts with 1 (G8) 5/16 x 2”...
  • Page 60 Step 12: Slide Top Assembly Part 2 C: Place Left Side Post Assembly tight to (043) SW Side Panel and (082) SL Post and Right Side Post Assembly tight to (040) Cafe Wall Window Panel so both (121) Short Joists are flush to the top of (062) Front Floor and centred over the pilot holes then attach with 2 (S4) #8 x 3”...
  • Page 61 Step 12: Slide Top Assembly Part 3 E: Make sure (120) SL Top Left is flush to the inside edge of the panel support then attach to (043) SW Side Panel and attach (123) SL Top Right to (040) Cafe Wall Window Panel with 2 (S15) #8 x 1-3/4” Wood Screws per board.
  • Page 62 Step 12: Slide Top Assembly Part 4 G: Flush to the tops of each (122) Post attach (125) SL Top to (120) SL Top Left and (123) SL Top Right with 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 12.7) H: Flush to the tops of (121) Short Joists and (124) Short Floor Joist attach (126) SL End with 6 (S4) #8 x 3”...
  • Page 63 Step 12: Slide Top Assembly Part 5 I: Attach (127) Front Top to (040) Cafe Wall Window Panel with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer and t-nut) as shown in fig. 12.8 and 12.9. J: Attach (127) Front Top to (082) SL Post with 1 (S15) #8 x 1-3/4” Wood Screw in the top hole. (fig. 12.8 and 12.9) Fig.
  • Page 64 Step 13: Install Fort Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 4 places shown in fig. 13.1 drive the Rebar Ground Stakes 13” into the ground against (063) Front Ground, (065) Back Ground and both (111) Diagonals.
  • Page 65 Step 14: Attach Floor Joist A: With one person inside the assembly line (140) Floor Joist up to the pilot holes on the (092) Floor End then attach with 2 (S4) #8 x 3” Wood Screws. The joist should rest on (061) Door Wall Window Panel. (fig. 14.1 and 14.2) B: Line (140) Floor Joist up to the pilot holes on the (043) SW Side Panel, making sure the top of the joist is flush to the top of the panel board shown in fig.
  • Page 66 Step 15: Floor Board Assembly Part 1 A: Place 3 (150) Slidenest Floors on (126) SL End, (062) Front Floor, (140) Floor Joist and (064) Back Floor. These boards should be tight to (043) SW Side Panel. (fig. 15.1 and 15.2) B: Place 3 (151) Slidenest Floor A’s next to (150) Slidenest Floors.
  • Page 67 Step 15: Floor Board Assembly Part 2 D: Next to (151) Slidenest Floor A place 9 (152) Floors followed by 1 (153) Floor A. Make sure all boards are evenly spaced and (153) Floor A is tight to (092) Floor End. (fig. 15.3) E: Evenly space and attach the 10 unfastened floor boards to (062) Front Floor, (140) Floor Joist and (064) Back Floor with 6 (S20) #8 x 1-3/8”...
  • Page 68 Step 16: Crowsnest Assembly Part 1 A: Loosely attach (160) Crowsnest Top flush to the top of 2 (161) Crowsnest Posts, noticing the bolt holes are at the top, with 2 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut). (fig. 16.1, 16.2 and 16.3) B: Loosely attach 1 (162) Crowsnest Side flush to the top of each (161) Crowsnest Posts with 2 (WB9) 5/16 x 2-1/8”...
  • Page 69 Step 16: Crowsnest Assembly Part 2 C: Tight to the top of (042) Chalkwall Panel place 1 (163) Crowsnest Bottom in between (040) Cafe Wall Window Panel and (092) Floor End on the front of the assembly. Notice the pilot hole at the top of the board. Attach to (062) Front Floor with 3 (S7) #12 x 2”...
  • Page 70 Step 16: Crowsnest Assembly Part 3 E: Place Crowsnest Frame Assembly from Step 16, Part 1 on the fort so the (161) Crowsnest Posts are tight to (092) Floor End and (163) Crowsnest Bottoms. (162) Crowsnest Sides should be tight to (040) Cafe Wall Window Panel and (050) Narrow Window Panel, flush to the inside edges of each panel and level.
  • Page 71 Step 16: Crowsnest Assembly Part 4 I: Measure 14-1/2” from the inside edge of (161) Crowsnest Post and attach (164) Centre Wall Board to (160) Crowsnest Top and (092) Floor End with 4 (S20) #8 x 1-3/8” Wood Screws as shown in fig. 16.7 and 16.8. (164) Centre Wall Board should sit tight on top of (153) Floor A.
  • Page 72 Step 16: Crowsnest Assembly Part 5 K: Measure 2-3/4” from each (161) Crowsnest Post and attach 2 (166) Wall Boards to (160) Crowsnest Top and (092) Floor End, tight to (153) Floor A, with 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 16.9) L: Evenly space 2 more (166) Wall Boards between (164) Centre Wall Board and the first (166) Wall Boards, tight to (153) Floor A, then attach to (160) Crowsnest Top and (092) Floor End with 4 (S20) #8 x 1-3/8”...
  • Page 73 Step 16: Crowsnest Assembly Part 6 M: Measure 2-5/8” from both (161) Crowsnest Posts and attach 1 (166) Wall Board per side to (162) Crowsnest Sides and (163) Crowsnest Bottoms, tight to (152) Floors, with 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 16.10 and 16.11) N: Evenly space 1 (166) Wall Board between (040) Cafe Wall Window Panel and (166) Wall Board and between (050) Narrow Window Panel and (166) Wall Board, tight to (152) Floors, then attach to (162) Crowsnest Sides...
  • Page 74 Step 17: Attach Steering Wheel and Telescope A: Pre-drill with a 1/8” drill bit, then attach Steering Wheel to (164) Centre Wall Board and (165) Steering Wheel Dash with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with flat washer). (fig. 17.1 and 17.2) B: On the Front of the assembly attach Telescope to (161) Crowsnest Post and (162) Crowsnest Side with 2 (S15) #8 x 1-3/4”...
  • Page 75 Step 18: Roof Support Assembly Part 1 A: Attach (180) Roof Support to (181) Roof Support Left at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 18.1) B: Place (182) Top Post Right and (183) Top Post Left on the ground with the notched out side facing up. Place (184) SW Top over (182) and (183) Top Post Right and Left so the notches fit together.
  • Page 76 Step 18: Roof Support Assembly Part 2 D: Place Roof Support Assembly on the ground with the front facing down then measure 12” from the centre of either bolt hole and 2” down from the top of (184) SW Top and attach 1 (185) Sunburst with 2 (S15) #8 x 1-3/4” Wood Screws to the outside of the assembly.
  • Page 77 Step 18: Roof Support Assembly Part 3 E: Place (186) Centre Gable on (185) Sunburst, tight to the top of (184) SW Top so the tip is centred at the peak of the Roof Support Assembly. (fig. 18.6) F: Place 1 (187) Side Gable tight to each side of (186) Centre Gable so they are tight to the top of (184) SW Top. (fig.
  • Page 78 Step 19: Gable Angle Support Assembly Part 1 A: Attach (190) Right Gable Angle to (191) Left Gable Angle at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 19.1) B: In the bolt holes on (192) Gable Bottom tap in 2 - 5/16” t-nuts then place (192) Gable Bottom on (190) Right Gable Angle and (191) Left Gable Angle so it is flush to the outside edges of the boards.
  • Page 79 Step 19: Gable Angle Support Assembly Part 2 D: Measure 8-1/2” from the centre of either bolt hole then place 1 (185) Sunburst on (192) Gable Bottom making sure it is flush to the bottom of (192) Gable Bottom, then attach with 2 (S15) #8 x 1-3/4” Wood Screws to the outside of the assembly.
  • Page 80 Step 19: Gable Angle Support Assembly Part 3 E: Place (186) Centre Gable on (185) Sunburst, tight to the top of (192) Gable Bottom so the tip is centred at the peak of the Gable Angle Support Assembly. (fig. 19.6) F: Place 1 (187) Side Gable tight to each side of (186) Centre Gable so they are tight to the top of (192) Gable Bottom.
  • Page 81 Step 20: Roof Spacer Assembly A: Attach 1 (200) Roof Spacer to another at the peak using 1 (S4) #8 x 3” Wood Screw. Notice the pilot holes are towards the bottom of the board. (fig. 20.1) B: Make sure the assembly is square. Fig.
  • Page 82 Step 21: Small and Large Roof Assemblies Part 1 A: Connect 1 (210) Large Roof Panel to a second (210) Large Roof Panel so the one panel overlaps the other and the inside angle is square and tight. Attach panels together with 3 (S15) #8 x 1-3/4” Wood Screws per panel. (fig.
  • Page 83 Step 21: Small and Large Roof Assemblies Part 2 B: Connect 1 (211) Small Roof Panel to a second (211) Small Roof Panel so the one panel overlaps the other and the inside angle is square and tight. Attach panels together with 3 (S15) #8 x 1-3/4” Wood Screws per panel. (fig.
  • Page 84 Step 21: Small and Large Roof Assemblies Part 3 C: Place Roof Spacer Assembly from Step 20, on top of the Small Roof Assembly, flush to the edge as shown in fig. 21.5. D: Measure 1/2” in from the edge and 7” up from the bottom of each (211) Small Roof Panel and mark. Follow with 11”...
  • Page 85 Step 22: Attach Transom Front and Back Part 1 A: If the space is too tight loosen the bolt at the front of the assembly, as shown in fig. 22.2 then place (220) Transom Panel Front on top of (082) SL Post and (040) Cafe Wall Window Panel, behind (127) Front Top so the outside edge is flush to the outside edge of (082) SL Post as shown in fig.
  • Page 86 Step 22: Attach Transom Front and Back Part 2 C: Place (221) Transom Panel Back on top of (050) Narrow Window Panel, behind (100) Back Top so the outside edge is flush to the outside edge of (050) Narrow Window Panel as shown in fig. 22.3 and 22.4. D: From inside the assembly attach (221) Transom Panel Back to (100) Back Top with 2 (S15) #8 x 1-3/4”...
  • Page 87 Step 23: Attach Roof Support Assemblies Part 1 A: Place Roof Support Assembly, from Step 18, Part 3, on the top of (043) SW Side Panel, flush to the front. (fig. 23.1 and 23.2) B: Attach (183) Top Post Left to (050) Narrow Window Panel with 1 (S3) #8 x 2-1/2” Wood Screws and to (221) Transom Back with 2 (S3) #8 x 2-1/2”...
  • Page 88 Step 23: Attach Roof Support Assemblies Part 2 D: Make sure the distance between (040) Cafe Wall Window Panel and (050) Narrow Window Panel is 36”. (fig. 23.3 and 23.4) E: On the Door Wall Side, attach Gable Angle Support Assembly, from Step 19, Part 3, to the ends of (127) Front Top, (040) Cafe Wall Window Panel, (100) Back Top and (050) Narrow Window Panel with 2 (S3) #8 x 2-1/2”...
  • Page 89 Step 23: Attach Roof Support Assemblies Part 3 F: From inside the assembly attach (190) Right Gable Angle to (050) Narrow Window Panel and (191) Left Gable Angle to (040) Cafe Wall Window Panel using 1 Corner Panel Bracket with 3 (S13) #6 x 5/8” Pan Screws per side.
  • Page 90 Step 24: Attach Roof Assemblies to Fort Part 1 A: With 2 people on the ground and at least 1 person in the fort, lift the Small Roof Assembly with Roof Spacer Assembly, from Step 21, Part 3, up and over the Back side of the fort. Guide the Roof Assembly onto the fort so the Roof Spacer Assembly sits flush to the top and outside edges of both (220) Transom Front and (221) Transom Back.
  • Page 91 Step 24: Attach Roof Assemblies to Fort Part 2 C: Make sure the Small Roof Assembly lays flat on the Gable Angle Support Assembly and it overhangs by 2”. (fig. 24.2 and 24.3) D: Measure 3/4” from the edge, 5” up from the ends of both panels and 5” down from the peak on each panel, pre-drill with a 1/8”...
  • Page 92 Step 24: Attach Roof Assemblies to Fort Part 3 E: With 2 people on the ground and at least 1 person in the fort, lift the Large Roof Assembly, from Step 21, Part 1, up and over the Back side of the fort. Guide the Roof Assembly onto the fort so it sits on top of the Roof Support Assembly, (220) Transom Front and (221) Transom Back and Roof Spacer Assembly.
  • Page 93 Step 25: Attach Heavy T-Bracket to Fort A: Attach Heavy T-Bracket to (044) SW Wall using 2 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut). (fig. 25.1 and 25.2) Fig. 25.1 Swing Side Wall Fig. 25.2 5/16” Flat Washer 5/16”...
  • Page 94 Step 26: Swing Beam Assembly A: Attach 6 Heavy Duty Swing Hangers to (260) Engineered SW Beam using 2 (G13) 5/16 x 6-1/8” Hex Bolt (with 2 flat washers, plastic formed washer and lock nut) per swing hanger, as shown in fig. 26.1. B: Attach 1 Quick Clip to each Heavy Duty Swing Hanger.
  • Page 95 Step 27: Swing Post Assembly Part 1 Note: Keep all bolts from Step 27 series loose Fig. 27.1 Heavy L-Bracket until start of Step 29 Bottom View A: Place (270) SW Block Angle on top of (271) Block SW and attach 2 Heavy L-Brackets on top of (270) SW Block Angle feeding 2 (G17) 3/8 x 6”...
  • Page 96 Step 27: Swing Post Assembly Part 2 D: Attach Cedar Summit plaque to centre of (260) Engineered SW Beam (over top of t-nut) using 4 (S18) #6 x 1” Wood Screws. (fig. Fig. 27.7 27.6) Cedar Summit Plaque in front...
  • Page 97 Step 28: Attach Cross Support Pre-drill all holes using a 3/16” drill bit before installing the lag screws. A: Check to make sure the (260) Engineered SW Beam is level and the bottom of the beam to the ground measures 85”. (fig. 28.1) B: To adjust for uneven ground, raise or lower the (280) Support Cross on the (272) SW Post.
  • Page 98 Step 29: Final Swing Post Assembly Pre-drill all holes using a 3/16” drill bit before installing the lag screws. Note: Tighten all bolts from Step 27 series before installing lag screws. A: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) into each (272) SW Post, as shown in fig. 29.1. B: Attach 1 (LS9) 5/16 x 4-3/4”...
  • Page 99 Step 30: Attach Swings A: Using 1 Threaded Clip per chain, join 1 Long Swing Chain to each side of the swing belt seat. Make sure to close the Threaded Clip tightly using an adjustable wrench. (fig. 30.1 and 30.2). B: Using 1 Threaded Clip per chain, join the Short Swing Chain to the Acro Bar and Acro Handle.
  • Page 100 Step 31: Attach Swing End Ground Stakes A: In the 2 places shown in fig. 31.1 drive the Rebar Ground Stakes 13” into the ground against the boards. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off. B: Attach ground stakes to (272) SW Posts using 1 (S7) #12 x 2”...
  • Page 101 Step 32: Clock Roof Assembly Part 1 A: Attach 1 (320) Small Roof Support to a second (320) Small Roof Support at peak using 1 (S3) #8 x 2-1/2” Wood Screw. (fig. 32.1 and 32.2) B: With a helper place (321) Roof Board A and (322) Roof Board B on top of (320) Small Roof Supports so (322) Roof Board B overlaps (321) Roof Board A and forms a peak and the back edges are flush to each other.
  • Page 102 Step 32: Clock Roof Assembly Part 2 C: Place Small Roof Support Assembly on (040) Cafe Wall Window Panel centred over the Clock so the bottom of the supports touches the tops of the Wafer Bolts on both sides as shown in fig. 32.1 and 32.4. Make sure the distance from (121) Short Joist to tip of Small Roof Support Assembly is 1-3/4”.
  • Page 103 Step 33: Attach Sand and Water Table to Fort A: Centre Sand and Water Table from Step 1 between the two bolts on the bottom of (040) Cafe Wall Window Panel. (fig. 33.1 and 33.2) B: Attach (012) Box Grounds to (040) Cafe Wall Window Panel with 4 Corner Brackets using 3 (S13) #6 x 5/8” Pan Screws per bracket.
  • Page 104 Step 34: Attach Slide to Fort Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws. A: Place Slide centred in the opening between (121) Posts. (fig. 34.1 and 34.2) B: Attach slide to fort through the floor boards and into (126) SL End using 3 (S7) #12 x 2” Pan Screws. (fig.
  • Page 105 Step 35: Attach Access Ladder Rockwall Assembly Pre-drill all holes using a 1/8” drill bit before installing the Wafer Lags A: Remove (030) Board Access from the Access Ladder Rockwall, previously assembled in Step 3. Set the board and screws aside, they will be re-attached. (fig. 35.2) B: Place the Access Ladder Rockwall on the Back side of the fort and attach to (064) Back Floor with 1 (WL3) 1/4 x 1-3/8”...
  • Page 106 Step 36: Attach Steel Hand Grips to Fort Pre-drill all holes using a 1/8” drill bit before installing the Wafer Lags A: Measure 6” from the top of (025) Top Ladder on each (050) Narrow Window Panel and attach 1 Steel Hand Grip per panel with 2 (WH2) #12 x 1”...
  • Page 107 Step 37: Attach Middle Arch to Fort A: Measure 28” from the top of (025) Top Ladder on each (050) Narrow Window Panel and attach (370) Middle Arch with 4 (S15) #8 x 1-3/4” Wood Screws. (fig. 37.1 and 37.2) Fig.
  • Page 108 4 (S13) #6 x 5/8” Pan Screws as shown below. I.D. Plaque - Cedar Summit Other Parts Hardware #6 x 5/8” Pan Screw 1 x I.D. Plaque - Cedar Summit support@cedarsummitplay.com...
  • Page 109 NOTES support@cedarsummitplay.com...
  • Page 110 NOTES support@cedarsummitplay.com...
  • Page 111 NOTES support@cedarsummitplay.com...
  • Page 112 MAIL TO: Fill out your registration card online at Solowave Design www.cedarsummitplay.com/registration 375 Sligo Road W. Mount Forest, Ontario, Canada Cedar Summit would like to say Thank You for N0G 2L1 your time and feedback. Attention: Customer Service REVISION: 12/01/09...

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