GWS -063 Manual Addendum

Gas-fired water boilers
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Hazard definitions
Hazards that will cause severe personal injury,
death or substantial property damage.
Hazards that can cause severe personal injury,
death or substantial property damage.
Hazards that will or can cause minor personal
injury or property damage.
Special instructions on installation, operation or
maintenance that are important but not related to
personal injury or property damage.
Venting method definitions
Direct vent - Uses outside combustion air with combustion air
connector piping sealed at all joints and seams. Also known as
"sealed combustion". All GWS and GWS-090E flue gas vents are
pressurized, requiring careful sealing of all joints.
Direct exhaust venting - Uses inside combustion air with no
combustion air connector piping. All GWS flue gas vents are
pressurized, requiring careful sealing of all joints. Also known
as "non-direct venting". (DO NOT apply direct exhaust venting to
GWS-090E boilers - they must be direct vented only.)
Chimney draft venting - Uses the natural draft provided by
a vertical vent or chimney. (This method cannot be used with
GWS boilers.)
Chimney draft venting cannot be used for GWS
or GWS-090E boilers. Vent system must be con-
structed only using venting materials listed in this
Venting Manual. Existing vertical vents or chimneys
may only be used as raceways for routing vent or
vent/air piping as described in this Venting Manual.
This Venting Manual must only be used by a qualified
installer/service technician. Read these instructions
completely before beginning the installation. Failure
to follow all instructions in proper order can cause
severe personal injury, death or substantial property
damage.
To install a new vent system follow instructions in:
This Venting Manual
GWS or GWS-090E Boiler Manual
Vent pipe manufacturer's instructions supplied
with vent material.
DO NOT apply direct exhaust venting for GWS-090E
boilers. These boilers must only be installed as direct
vent.
GWS
Gas-Fired Water Boilers
Venting Manual
(Also includes GWS-090E)
Contents
1 Determine venting method ........................................2
2 Combustion air supply ...............................................3
3 Obtain vent system components ...............................4
4 Install vent starter ......................................................6
5 Vent termination ........................................................7
7 Direct vent - Sidewall venting ................................10
8 Direct vent - Vertical venting .................................12
INSTALLER - Read all instructions before
installing. Follow all instructions in proper order
to prevent personal injury or death.
Boiler must be vented and supplied with combus-
tion air as described in this manual. Failure to do
so will result in severe personal injury, death or
substantial property damage.
Use only the sealant specified by the vent pipe
manufacturer, applied per their instructions. Vent
piping must be sealed gas-tight to prevent pos-
sibility of flue gas spillage and carbon monoxide
emissions, resulting in severe personal injury or
death.
Provide combustion and ventilation air openings
as described in the GWS or GWS-090E Boiler
Manual. Failure to provide adequate air supply
could result in severe personal injury, death or
substantial property damage.
USER - Please read the following. Failure to
comply could result in severe personal injury,
death or substantial property damage.
• This manual is for use only by your qualified
heating installer/service technician.
• Please see the User's Information Manual for your
reference.
• We recommend regular service by a qualified
service technician, at least annually.
Page
Part Number 550-110-734/1108

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Summary of Contents for GWS GWS-063

  • Page 1: Table Of Contents

    Direct vent — Uses outside combustion air with combustion air connector piping sealed at all joints and seams. Also known as “sealed combustion”. All GWS and GWS-090E flue gas vents are INSTALLER — Read all instructions before pressurized, requiring careful sealing of all joints.
  • Page 2: Determine Venting Method

    Use only when openings for inside combustion air can be sup- Combustion air is provided by air piping connecting from the boiler plied in accordance with the GWS or GWS-090E Boiler Manual, air intake fitting to the outside. this venting manual and with all applicable codes. You must direct...
  • Page 3: Combustion Air Supply

    Contaminated combustion air will damage the boiler, resulting in possible severe personal injury, death or substantial property damage. Do not install a GWS boiler in a laundry room or pool facility, for example, without using ducted outside air.
  • Page 4: Obtain Vent System Components

    2. Refer to Table 2 for maximum vent run lengths and number of elbows. Do not exceed data in Table 2. 3. Select vent components from separate GWI and GWS Vent Component Supplement. All components, including the vent starter, must be of the same vent manufacturer. Do not mix components.
  • Page 5 3. You will need to obtain stainless vent pipe and fittings, using only the vent systems listed in separate GWI and GWS Vent Component Supplement. Also obtain B-vent pipe and fittings for the vertical run and floor/roof penetrations (See Table 3).
  • Page 6: Install Vent Starter

    2. You must use the vent starter made by the vent pipe manu- bead (not required for FasNSeal™). facturer. See GWI and GWS Vent Component Supplement, d. Tighten strap at band clamp screw until strap is snug around for part number of each component, listed by vent manufac- blower housing.
  • Page 7: Vent Termination

    GWS Gas-Fired Water Boilers – Venting Manual 5 Vent termination Follow instructions on this page when determining vent location to avoid possibility of severe personal injury, death or substantial property damage. • Any other appliance to vent pipe. 1. Locate the boiler and vent penetration through the wall (Direct •...
  • Page 8: Direct Exhaust - Vertical And Sidewall Venting

    GWS Gas-Fired Water Boilers – Venting Manual 6 Direct exhaust — Vertical and sidewall venting Do not apply to GWS-090E boilers. GWS-090E boilers must be direct vented. Installation guidelines Figure 6 Direct exhaust vertical or sidewall venting 1. Do not mix types or manufacturers of vent materials.
  • Page 9 GWS Gas-Fired Water Boilers – Venting Manual 6 Direct exhaust — Vertical and sidewall venting cont. Do not apply to GWS-090E boilers. GWS-090E boilers must be direct vented. Figure 7 Direct exhaust sidewall venting termination Part Number 550-110-734/1108...
  • Page 10: Direct Vent - Sidewall Venting

    4. Cut a 5” x 8½” rectangular rough opening in inside and outside 1. Install vent and air piping in accordance with the GWS or walls for vent pipe and, if used, combustion air pipe. Use paper GWS-090E Boiler Manual, this Venting Manual and with template provided with kit.
  • Page 11 GWS Gas-Fired Water Boilers – Venting Manual 7 Direct vent — Sidewall venting continued Sidewall direct-vented vent pipe must terminate with coupling as shown in Figure 9. Failure to do so could result in flue gas recirculation, with the potential of severe personal injury or death.
  • Page 12: Direct Vent - Vertical Venting

    7 feet of straight pipe. Vertical venting multiple GWS boilers 1. Multiple GWS boilers may be vented with vent terminations at the same height. Space terminations to provide a minimum of 1 foot between pipes for U.S. installations. For Canadian instal- lations, provide clearances required by B149.1 and B149.2...
  • Page 13 Example verification (Figure 11): Figure 11 Typical vent/air piping Step 1 — Vent/air piping required per plan As an example, consider an installation of a GWS-127 boiler, where the boiler and vent/ air locations would require: • Boiler model = GWS-127.
  • Page 14 GWS Gas-Fired Water Boilers – Venting Manual 8 Direct vent — Vertical venting continued Installation — Assembly Step 1 — Assemble B-vent pip- Figure 12 Sealing B-vent joints 1. Install 5” type B support, B-vent com- bustion air run, flashing, fire stops and storm collar per manufacturer’s instruc-...
  • Page 15 GWS Gas-Fired Water Boilers – Venting Manual 8 Direct vent — Vertical venting continued Installation — Assembly continued Follow vent pipe manufacturer’s instructions to assemble and seal joints. Sealant recommended by vent pipe manufac- turer must be used as indicated in their instructions. Vent and combustion air connector piping must be sealed gas-tight to prevent possibility of flue gas spillage and carbon monoxide emissions, resulting in severe personal injury or death.
  • Page 16 GWS Gas-Fired Water Boilers – Venting Manual 8201 W. Calumet Rd. Milwaukee, WI 53223 Part Number 550-110-734/1108...

This manual is also suitable for:

Gws-095Gws-090eGws-158Gws-127

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