Delano DEL-36 Installation Manual

Direct vent gas fireplace

Hide thumbs

Table of Contents

Quick Links

Download this manual

INSTALLATION MANUAL

DIRECT VENT GAS FIREPLACE

IMPORTANT:

This installation manual is to be used in conjunction with SUPPLEMENTAL

INSTALLATION AND HOMEOWNER INFORMATION MANUAL. Read both manuals before installing

and operating appliance.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

This appliance may be installed in an aftermarket permanently located,

manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This

appliance is not convertible for use with other gases, unless a certified kit is used.

WARNING: If the information in these instructions is not followed exactly, a fire

or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity

—

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

◙ Do not try to light any appliance.

◙ Do not touch any electrical switch: do not use any phone in your building.

◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier

instructions

◙ If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by a qualified installer, service

agency or the gas supplier.

WARNING

HOT GLASS WILL CAUSE BURNS.

DO NOT TOUCH GLASS UNTIL COOLED.

NEVER ALLOW CHILDREN TO TOUCH GLASS.

www.kozyheat.com

English and French Installation Manuals

Available Through Your Local Dealer or

Visit Our Website at www.kozyheat.com

Report No. 216-F-14c-6.5

JANUARY 2013

DEL-36-REV-08

Table of Contents

Chapters

Table of Contents

Troubleshooting

Need help?

Do you have a question about the DEL-36 and is the answer not in the manual?

Questions and answers

Summary of Contents for Delano DEL-36

Page 1 — Installation and service must be performed by a qualified installer, service agency or the gas supplier. WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. Report No. 216-F-14c-6.5 JANUARY 2013 DEL-36-REV-08 www.kozyheat.com...
Page 2 INTRODUCTION Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work.
Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION VENTING (cont.) Introduction and Homeowner Reference Information Horizontal & Vertical Combination Venting CONTENTS #800-1 Series Flex Vent Installation Instructions 18-19 Table of Contents Termination Vent Cap Location SAFETY INFORMATION Vent Termination Clearances Safety Information LIGHT KIT COMMONWEALTH OF MASSACHUSETTS INFORMATION Light Kit Commonwealth of Massachusetts Information...
Page 4: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters”. CAN/CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes”. CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 Installation and repair should be done only by a qualified service person.
Page 5 COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...
Page 6: Specifications
SPECIFICATIONS FIREPLACE DIMENSIONS FIREPLACE DESCRIPTION Height Width Back Width Depth Opening Glass Frame Stand-off Back to vent Width Height Height center DIMENSIONS INCHES 35-7/8 27-7/8 15-1/4 31-3/8 24-3/8 5-1/2 7-1/2 MILLIMETERS Top stand-off brackets must be attached to fireplace. Do not remove. Stand -off brackets are not load bearing. Non-combustible zone: Stand-offs provide 5-1/2”...
Page 7: Installation Overview
SPECIFICATIONS INSTALLATION OVERVIEW NOTE The qualified installer should follow the procedure best suited for the installation. Frame an opening for fireplace, allowing for vent installation and type of installation (corner or flat wall application). If masonry (optional) is used, prepare foundation for the masonry load. A lintel is required to support the added weight above fireplace. Attach stand-off brackets and nailing flanges to fireplace.
Page 8: Fireplace Preparation
FIREPLACE PREPARATION STAND-OFF / STAND-OFF HEAT SHIELD ASSEMBLY & INSTALLATION Top stand-off brackets must be formed and attached prior to positioning fireplace into framed opening. Stand-offs provide 5-1/2” (140mm) minimum clearance to header. Use only non-combustible material in this area for entire WARNING width of fireplace.
Page 9: Nailing Flange Assembly & Installation
FIREPLACE PREPARATION NAILING FLANGE ASSEMBLY & INSTALLATION Remove (4) nailing flanges from fireplace sides. With the 1/4” (6mm) stand-offs on nailing flanges facing away from fireplace, align nailing flange with holes on outside corners of fireplace. Secure with screws (provided in components packet) through slots in nailing flanges. Bend perforation on nailing flange until parallel with fireplace face.
Page 10: Framing
FRAMING WALL ENCLOSURE ROUGH OPENING WALL ENCLOSURE ROUGH OPENING Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, adjust r o u g h o p e n i n g s i z e a s n e c e s s a r y t o m a i n t a i n a t l e a s t m i n i m u m c l e a r a n c e r e q u i r e m e n t s . IMPORTANT Non-combustible facing material may be applied over (but not directly to) fireplace face.
Page 11: Vertical Terminations
FRAMING Determine exact position of your fireplace, including hearth height, width, and depth, (if applicable). If possible, place fireplace in such a manner that vent termination will be placed between two studs, eliminating the need for additional framing. If masonry is to be used (optional), prepare necessary foundation for the masonry load. When masonry construction is being used, a lintel must be used over top of fireplace to support the added weight.
Page 12: Typical Installation Options
TYPICAL INSTALLATION OPTIONS Kozy Heat wall thimble pass-thru (#800-WPT or #800-WPT2) must be used on all horizontal vent runs. Follow instructions on page 15 of this installation manual. IMPORTANT The horizontal heat shield included with this fireplace must be installed when using a 90-degree elbow directly off top of unit to horizontally position vent system.
Page 13: Glass Frame / Contemporary Frame
GLASS FRAME / CONTEMPORARY FRAME DO NOT OPERATE THIS FIREPLACE WITH THE GLASS FRONT REMOVED, CRACKED OR BROKEN. WARNING REPLACEMENT OF THE GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON. TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING FROM FIREPLACE AND BECOMING DAMAGED, FOLLOW THESE CAUTION INSTRUCTIONS EXACTLY WHEN REMOVING AND INSTALLING GLASS FRAME ASSEMBLY.
Page 14: Gas Line Connection
GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit, is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in ATTENTION accordance with the requirements of the ANSI Z223.1 installation code.
Page 15: Venting
VENTING IMPORTANT Consult the local and national installation codes to assure adequate combustion and ventilation air is available. This fireplace is designed to be used with any of the following vent systems without the use of an additional adaptor. Refer to vent manufacturer's installation manual for complete installation instructions.
Page 16 VENTING HORIZONTAL VENT HEAT SHIELD The horizontal vent heat shield must be installed when using a 90-degree elbow to horizontally position the vent system. IMPORTANT This includes any corner installation. Loosen, but do not remove center three screws on top of fireplace. Bend horizontal heat shield at perforation to a 90°...
Page 17: Typical Corner Installation
VENTING NOTE Horizontal sections require 1/4” (6mm) rise for every 12” (305mm) of travel. TYPICAL CORNER INSTALLATION TERMINATION CAP 90° elbow + horizontal pipe+ termination cap. (Horizontal Vent Heat Shield required). PIPE VENTING DIMENSIONS FOR MINIMUM CORNER 90° ELBOW INSTALLATIONS Vent Opening Dimensions: 12-1/2”...
Page 18: Elbows
VENTING ELBOWS For each additional 90° elbow used after first elbow, 3ft. (914mm) must be subtracted from maximum allowed venting. For each 45°elbow used, 1-1/2ft. (457mm) must be subtracted from maximum venting allowed. NOTE (2) 45° degree elbows may be used in place of (1) 90° elbow. HORIZONTAL &...
Page 19 VENTING INSTALLATION OF #800-1 SERIES DIRECT VENT TERMINATION KIT(S) The flex pipe is permanently attached to the exterior plate. DO NOT ATTACH #844-1 or #845-1 termination kit to fireplace IMPORTANT (or extension kit) until it has passed through wall. Install termination plates to outside wall exterior. HORIZONTAL TERMINATIONS Refer to illustration on following page.
Page 20 VENTING FLEXIBLE #800-1 SERIES cont. TERMINATION BOX SLOTS IN EXTERIOR WALL PLATE 5” FLEX PIPE COLLAR 5” PIPE ON FIREPLACE OR EXTENSION KIT 8” FLEX PIPE COLLAR 8” PIPE ON FIREPLACE OR EXTENSION KIT VINYL SIDING PROTECTOR INTERIOR FIRESTOP Bend tabs up before attaching 8” flex pipe collar.
Page 21: Termination Vent Cap Location
TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.
Page 22: Vent Termination Clearances
VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99...
Page 23: Light Kit
LIGHT KIT If converting to LP (propane) gas, do so now before installing light kit components. ATTENTION Follow instructions included with conversion kit . CAUTION Disconnect all electrical power from fireplace before performing task. NOTE To avoid damage and prolong the life of halogen bulbs, never touch with bare hands. Always use a soft cloth when handling. Remove (8) screws securing burner cover, lift cover out of firebox.
Page 24: Control Board
CONTROL BOARD REMOVAL / INSTALLATION If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before CAUTION removing any components. DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER CONTROL BOARD) IN PLACE. WARNING IF GASKETING IS DAMAGED, IT MUST BE REPLACED.
Page 25: Finalizing The Installation
FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY WARNING ADJUSTMENTS AND / OR INSTALLATIONS.
Page 26 FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
Page 27: Maintenance
Visually check pilot light and burner when in operation. Flames should be steady, not lifting or floating. Burner Ports Burner Orifice DEL-36 Pilot Figure 26a The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months. The bearings are sealed and require no oiling.
Page 28 LIMITED WARRANTY KOZY HEAT LIMITED 10 YEAR WARRANTY This limited 10 Year Warranty will not become effective until the Warranty Registration Form has been completed and mailed to Hussong Manufacturing Co., Inc., P.O. Box 577, Lakefield, MN 56150. This registration form must be received within 30 days of installation.
Page 29: Lifetime Warranty
LIFETIME WARRANTY LIFETIME WARRANTY THIS LIFETIME WARRANTY COVERAGE WILL BE EXTENDED AS DESCRIBED BELOW PROVIDED ALL WARRANTY CONDITIONS AND REQUIREMENTS ARE MET AS OUTLINED IN THE 10 YEAR LIMITED WARRANTY POLICY. LIFETIME WARRANTY COVERAGE LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing Co., Inc. warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in materia l or workmanship under normal use and service for as long as you own this product.
Page 30 Les manuels d’installation en anglais et en français sont disponibles chez votre détaillant local ou en visitant notre site Web : www.kozyheat.com IMPORTANT: This supplemental installation and homeowner manual is to be used in conjunction with DELANO INSTALLATION MANUAL. Read both manuals before installing and operating appliance. INSTALLER: Leave this manual with the appliance.
Page 31 TABLE OF CONTENTS SAFETY INFORMATION Safety Information SPECIFICATIONS Components List Gas Pressure Requirements / BTU’s OPTIONAL FAN KIT Optional Fan Kit WIRING SCHEMATICS Wiring Schematics OPERATING INSTRUCTIONS Control System Components System Operations Lighting and Shutdown 10-11 Pressure Testing TROUBLESHOOTING Troubleshooting 13-14 CONVERSION KIT INSTRUCTIONS Conversion Kit Instructions...
Page 32: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters” CAN/CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency” This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, wth the National...
Page 33: Specifications
SPECIFICATIONS DEL-36 COMPONENTS LIST PART NUMBER DESCRIPTION DEL-150 Control Board Assembly 700-203 Manual Gas Shut-off Valve DEL-135 Burner Assembly DEL-LKT Light Kit DSL-057T Glass Frame Assembly 942-085 5” Restrictor Plate DEL-HHS Horizontal Vent Heat Shield 700-408 Remote Control DEL-36 NATURAL GAS...
Page 34: Wiring Schematics
WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Figure 4a...
Page 35: Control System Components
CONTROL SYSTEM COMPONENTS REMOTE CONTROL Blue back lit LCD display ON /OFF Key Thermostat Key UP / DOWN Arrow Key Key Lock Mode Key Low Battery Alarm Transmission Thermostat OFF/ON/SMART Room Temperature CPI Mode Set Point Temperature/Level/State Flame ON Figure 5a Lights (not available in all fireplace models) GAS VALVE Stepper motor...
Page 36: System Operations
SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME Set ON/OFF rocker switch to OFF position. Install 4 AA batteries (included in components packet) into battery backup holder. LEDs Connect IFC Control Module to AC power supply. Install 3 AAA batteries (included in components packet) into remote control battery bay (located on base of remote control).
Page 37 SYSTEM OPERATION ROOM THERMOSTAT (Remote Control Operation) The remote control can operate as a room thermostat. The thermostat can be set to desired temperature to control a rooms comfort level. To activate this function, press the Thermostat Key. The LCD display will change to show the room thermostat is ON and set temperature is now displayed.
Page 38 SYSTEM OPERATION LOW BATTERY DETECTION REMOTE CONTROL: Remote control battery lifespan depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etc. When remote control batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost.
Page 39 SYSTEM OPERATION S .I .T. PRO FL A ME 2 I FC I G NI T I O N AND RE S E T I NFO RMAT I O N IGNITION SEQUENCE Starting from OFF, press remote control ON button. Approximately (4) seconds after ON/OFF button is pushed, the IFC control module will start the spark.
Page 40: Lighting And Shutdown
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, WARNING CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. 1. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. 2.
Page 41 LIGHTING AND SHUTDOWN (cont.) OPERATING INSTRUCTIONS Read safety information on previous page and front STOP! c o v e r o f t h i s m a n u a l b e f o r e c o n t i n u i n g . Turn off all electric power to the appliance.
Page 42: Pressure Testing
PRESSURE TESTING Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 16 for proper NAT and LP manifold pressures. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
Page 43: Troubleshooting
TROUBLESHOOTING ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Module) is present and receiver batteries and/or battery pack are fresh and installed with correct polarity. Make sure all connections between wire harnesses and system components are proper and positive.
Page 44 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed correctly. Refer to corresponding instructions in this manual. Improper vent cap installation. Adjust if necessary. Vent cap blockage. Remove debris if necessary. Improper pitch on horizontal vent.
Page 45: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS #NCK-DEL-S NAT GAS CONVERSION KIT / #LCK-DEL-S LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
Page 46 CONVERSION KIT INSTRUCTIONS CONVERT THE GAS CONTROL VALVE: Follow stepper motor pressure regulator instruction sheet included with conversion kit to convert gas valve. ( L P o r N A T m a r k e d o n s t e p p e r m o t o r p r e s s u r e regulator).
Page 47 CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
Page 48: Maintenance
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials.
Page 49 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. CONTROL BOARD AND PARTS DEL-150 Control Board - Nat Gas 700-504-1 Valve Step Motor - LP Gas DEL-151 Control Board - LP Gas 700-203 Manual Shut-off Valve 700-567...