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Summary of Contents for Process Technology Tytan
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Page 1: Instruction Manual
TYTAN Inline Water Heater Instruction Manual www.process-technology.com 7010 Lindsay Dr., Mentor, OH 44060 Phone: 440-974-1300 Fax: 440-974-9561 USA/CN: 800-621-1998... -
Page 2: Table Of Contents
CHANGING SET POINT E5CK ......................36 HIGH ALARM E5CK ..........................37 PID TUNING E5CK..........................38 OVER TEMPERATURE CONTROLLER: FDC-L91................39 SYSTEM START UP ..........................42 SYSTEM SHUT DOWN........................... 42 MAINTENANCE......................43 WARRANTY ......................... 44 M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07... -
Page 3: Related Documents
ANY – State or local building codes that would cover the electrical, mechanical, or physical installation of electrical heating equipment. → National Electric Code NFPA 1999 Copyright National Fire Protection Association Quincy, Mass. 02269 M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07... -
Page 4: Introduction
This unit to be serviced by trained personnel only. CAUTION: HOT SURFACE. DO NOT TOUCH Heater column may be hot. Allow unit to cool before servicing. PROTECTIVE EARTH (GROUND) Table 1: TYTAN Warning Labels M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07... - Page 5 INTRODUCTION (Continued): The TYTAN water heater is designed for inline heating of de-ionized (DI) water, city water, reverse-osmosis (RO) water, and filtered seawater. It can perform both as a recirculating heater or a single-pass heater. TEMPERATURE PERFORMANCE: The TYTAN water heater is designed to provide a specified temperature increase at a given flow rate.
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Page 6: System Specifications
SYSTEM SPECIFICATIONS: Product TYTAN inline titanium water heater Standards UL, cUL standard CE, SEMI S3 optional (-SC) 12kW – 144kW Available Wattage Range Refer to model number label for the wattage of any specific unit 208V – 600V, 50/60Hz, 3 phase standard... - Page 7 SYSTEM SPECIFICATIONS (Continued): Figure 1: Dimensional Drawing, 12kW – 48kW Units M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07...
- Page 8 SYSTEM SPECIFICATIONS (Continued): Figure 2: Dimensional Drawing, 72kW Unit M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07...
- Page 9 SYSTEM SPECIFICATIONS (Continued): Figure 3: Dimensional Drawing, 96kW – 144kW Units M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07...
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Page 10: Model Number
MODEL NUMBER: Process Technology model numbers are designed to offer some description of the heater construction, including features and options. The model number can be found on the model/serial number label located on the front of the unit, near the bottom (see figures 1-3). -
Page 11: Model Number Explanation
TY-072-480-3-SC-RI Heater Series. The beginning of each model number will designate the product line. In this case, the TYTAN inline titanium water heater. Heater Wattage. The numerical portion of the model number will always begin with the wattage of your heater. The table provided below identifies the standard available wattage ratings and the number of heater columns needed to provide that amount of Wattage. - Page 12 (-1) or three phase (-3) power. Options. The remaining characters will specify any options included in this system. Many of these options can be combined on a single Tytan water heater. Only a few options are mutually exclusive. Model Number Option Include circuit breaker with disconnect switch.
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Page 13: Facility Requirements
FACILITY REQUIREMENTS: Before installing the TYTAN inline water heater confirm the facility requirements listed below. Space Requirements: The TYTAN inline water heater is constructed in a wall-mounted or freestanding enclosure. The dimensions of this enclosure are based upon the wattage of the unit. -
Page 14: Water Plumbing Requirements
The customer supplied inlet and outlet plumbing must be rated to withstand temperatures up to 275°F (135°C) at pressures up to 100 psi (6.9 Bar). The wall-mounted TYTAN units are supplied standard with 1-inch MNPT threaded pipe connections for the plumbing inlet and outlet. These connections extend from the right side of the unit, with the inlet near the bottom and the outlet near the top (see figures 1- 2). -
Page 15: Installation
NOTE: The mounting and installation of this unit should only be performed by qualified personnel. Inspection and Uncrating: The wall-mounted TYTAN units are shipped in a horizontal position. The free-standing TYTAN units are shipped in a vertical position. Due to the weight of the unit, DO NOT ATTEMPT to move or lift the unit without the appropriate material handling equipment. - Page 16 Do NOT lift the unit by holding the plumbing connections or (if present) the disconnect handle. Do not tip the unit beyond 10° from vertical. Serious personal injury or equipment damage may result. M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07...
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Page 17: Positioning And Mounting
INSTALLATION (Continued): Positioning and Mounting: Wall-mounted units: The wall-mounted TYTAN units must be anchored to a support structure that can support at least 275-pounds (125 kg). We recommend that the mounting bolts are no smaller than a 3/8-16 thread. We recommend that the unit is mounted such that the temperature controller is no more than 78-inches (2 meters) above the floor level (see figure 5). -
Page 18: Plumbing
The customer supplied inlet and outlet plumbing must be rated for temperatures up to 275°F (135°C) at pressures up to 100 psi (6.9 Bar). On all TYTAN units, the lower plumbing connection will always be the inlet, and the upper plumbing connections will always by the outlet. The inlet plumbing to the unit must include the means to drain the unit, which may be necessary in the case of replacing the heating column or other parts. - Page 19 INSTALLATION (Continued): Plumbing (Continued): When tightening all connections on this unit, be sure to support the TYTAN heater connection to prevent excessive torque or strain from damaging the internal plumbing of the unit. Figure 7: Tytan Heater Connection Support Failure...
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Page 20: Wiring
Power Connections: TYTAN units are designed to operate on 4 wire electrical power supplies (3 power wires, 1 ground wire). All electrical connections should conform to local electrical codes and/or NFPA 70/79. - Page 21 DISTRIBUTION BLOCK PRIMARY: SECONDARY: SECONDARY: POWER FUSES SAFETY CONTACTOR SOLID STATE RELAYS INPUT : OUTPUT : Figure 9: Torque Specifications Label 6) Grounding is done internally from the Incoming Power Strip. M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07...
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Page 22: Rc1, Rc2 Communications (Optional)
Negative (-) 1, 4, 5, 6, 7, 8, 9 Not used RC2 (RS232) Communications pin assignment: Pin Number Signal Send Receive Signal Ground 1, 4, 6, 7, 8, 9 Not used M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07... -
Page 23: Rc3 Communications (Optional)
4-20 mA process output. This process output will allow the user to record the outlet temperature of the Tytan heater from a remote device. This signal is an output only. Figure 12: 4-pin connector plug, for optional –RC3 process output... - Page 24 EMO condition and the heater selector Heater 11, 12 switch is set to ON. Enabled Dry contacts Open contacts indicate the EMO has been tripped or the unit has been stopped or shut down. M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07...
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Page 25: Operations
Tytan heaters. For a complete user guide, visit the Omron website; www.omron.com 2. The Omron E5CK Controller. This is the temperature controller used on Tytan heaters with the RC1, RC2 or RC3 options. For a complete user guide, visit the Omron website;... -
Page 26: Temperature Controller E5Cn
Mode key: Press this key to change parameters within a setting level. Up and Down arrow keys: Advances, increases or decreases the setting or values in the No. 2 display. Holding these keys down will speed up the rate of change. M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07... - Page 27 Illuminates when the controller is in Manual operation mode. The following tables show the correspondence between symbols shown on the No.1 and No.2 displays and alphabetic characters. Figure 16: Omron Temperature Controller Display Symbols M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07...
- Page 28 Advanced Function Setting Level: (Note: in order to access this level, the ICPt setting in the protect level must be set at 0) Index through the initial setting level and adjust the AmoV setting to “-169”. M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07...
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Page 29: Parameter Settings E5Cn
The Omron E5CN temperature controller has been programmed prior to shipment, so no additional programming is normally necessary. The table below shows the various controller settings for this unit when properly configured to operate the TYTAN inline heater. Some internal menus have been factory programmed and subsequently locked. -
Page 30: Changing Set Point E5Cn
The AL-2 setting is normally set at 10°C below AL-1. Press the up and down keys to adjust AL-2 to the desired setting. Press and hold the level key for a minimum of three seconds to return to the normal display. M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07... -
Page 31: Pid Tuning E5Cn
8. When the process is complete, the appropriate PID tuning parameters will be installed and retained in the non-volatile memory. M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07... -
Page 32: Temperature Controller E5Ck (Rc Options)
The Omron E5CK temperature controller is used on Tytan heaters that utilize the RC1, RC2 or RC3 options. For units with these options, refer to this section (E5CK controller). Do NOT use the section for the E5CN controller... - Page 33 AT: Flashes during auto-tuning. Display Symbols: The following tables show the correspondence between symbols shown on the No.1 and No.2 displays and alphabetic characters. Figure 18: Omron Temperature Controller Display Symbols M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07...
- Page 34 The modes are selected by pressing the Display Key for one second or greater. The up and down arrow keys allow the movement between modes in the top display. Figure 19: Omron E5CK Menu Navigation M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07...
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Page 35: Parameter Settings E5Ck
The Omron E5CK temperature controller has been programmed prior to shipment, so no additional programming is normally necessary. The table below shows the various controller settings for this unit when properly configured to operate the TYTAN inline heater. Some internal menus have been factory programmed and subsequently locked. -
Page 36: Changing Set Point E5Ck
After changing the process set point (SP-0) on the Omron controller, you must manually adjust the SP2 setting on the Future Design over-temperature control. ( See OPERATIONS Over-Temperature Controller FDC-L91 section. M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07... -
Page 37: High Alarm E5Ck
Press the up or down arrow key to select the desired level. (Level 0 for normal control operation). M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07... -
Page 38: Pid Tuning E5Ck
19. When the process is complete, the “AT” LED will stop flashing. The appropriate PID tuning parameters are now installed and retained in the non-volatile memory. M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07... -
Page 39: Over-Temperature Controller Fdc-L91
OPERATIONS (Continued): Over-Temperature Controller FDC-L91: 1. This over-temperature controller is located inside the electrical portion of the Tytan heater. It uses a separate temperature sensor to monitor the temperature on the surface of the heating elements. 2. This controller has two discreet set points: SP2: This is the over-temperature cutoff setting, which is set for 18°F... - Page 40 Mode Parameter Settings: The Futuredesign FDC-L91 temperature controller has been programmed prior to shipment, so no programming will be necessary. The table below shows the various controller settings for this unit when properly configured to operate the TYTAN inline heater. Parameter...
- Page 41 5. Using the up and down arrow keys, adjust the SP2 value until it is 18°F (10°C) higher than the set point on the temperature controller. Note: Do not change any other settings on this controller. 6. Close the door to the control portion of the enclosure. M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07...
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Page 42: System Start Up
Once the unit is drained, dry the unit by blowing inert gas (N2 or CDA) through the piping system. M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07... -
Page 43: Maintenance
MAINTENANCE: The Tytan water heater requires only a routine inspection every 6 months to check the operation of the various operation and safety devices. Many of these devices require the control system to remain operational during inspection, while others may be checked while the unit is completely powered down. -
Page 44: Warranty
At its option, PROCESS TECHNOLOGY will repair or replace any defects that are exhibited under proper and normal use.
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