1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Data Driver (Lower Right) DC-DC Converter, Tuner Data Driver (Lower Center) Speaker out, AV Terminal, AV Switch, Data Driver (Lower Left) Digital Signal Processor, SYSTEM MPU, HDMI Switch Scan Drive Seine3LV, Sustain Drive...
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 675 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 58 inch class (58.0 inches measured diagonally) (W × H × Diagonal) 50.5 inch ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Service tool mode 5.2.1. How to access 1. Select [SRV-TOOL] in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship- ment setting].
5.3. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.
8 Disassembly and Assembly Instructions 8.1. Remove the Rear cover 8.3. Remove the P-Board 1. See Service Hint (Section 3) Caution: To remove P.C.B. wait 1 minute after power was off for dis- 8.2. Remove the Fan charge from electrolysis capacitors. 1.
8.4. Remove Side terminal cover and Rear terminal cover 1. Remove the claw (×1 2. Remove the Side terminal cover. 8.6. Remove the A-Board 1. Remove the Tuner unit. (See section 8.5.) 2. Remove the screws (×4 ) and remove the A-Board. 3.
8.8. Remove the Control button unit 8.10. Remove the SU-Board 1. Disconnect the connector (C14). 1. Remove the flexible cables (SU1, SU2, SU3, SU4 and SU5) connected to the SU-Board. 2. Remove the screws (×2 2. Remove the flexible cable (SU11-SD11) and the bridge 3.
8.12. Remove the SC-Board 8.14. Remove the SS-Board 1. Remove the SU-Board and SD-Board. (See section 8.10. 1. Remove the Tuner unit. (See section 8.5.) and 8.11.) 2. Unlock the cable clampers to free the cable. 2. Unlock the cable clampers to free the cable. 3.
8.16. Remove the Hanger metals and 8.17. Remove the C1-Board the Stand brackets 1. Remove the Control button unit. (See section 8.8.) 2. Remove the Hanger metal R and Stand bracket R. (See 1. Remove the Plasma panel section from the servicing section 8.16.) stand and lay on a flat surface such as a table (covered 3.
8.19. Remove the C3-Board 2. For leaving the plasma panel from the front frame, pull the bottom of the cabinet assy forward, lift, and remove. 1. Remove the Tuner unit. (See section 8.5.) 2. Remove the Hanger metal L and the Stand bracket L. (See section 8.16.) 3.
8.24. Remove the K-Board 1. Remove the Glass holder bottom. (See section 8.21.) 2. Remove the screws (×2 3. Remove the claw (×1 4. Disconnect the connector (K1) and remove the K-Board from LED Panel. 8.25. Replace the plasma panel Caution: A new plasma panel itself without Hanger metals is fragile.
9 Measurements and Adjustments 9.1. Adjustment Procedure 9.1.1. Driver Set-up 9.1.1.1. Item / Preparation 1. Input a white signal to plasma video input. 2. Set the picture controls as follows. Picture menu: Vivid Normal: Set Aspect: Full Caution 1. First perform Vsus adjustment. 2.
9.1.2. Initialization Pulse Adjust 1. Input the White signal to plasma video input. 2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full 3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100μs period on the down slop. Test point Volume Level...
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9.1.4. Adjustment Volume Location 9.1.5. Test Point Location...
9.2. Adjustment 9.2.1. White balance adjustment Name of measuring instrument Connection Remarks • W/B pattern Component input • Color analyzer or HDMI input (Minolta CA-100 or equivalent) or ATSC 1080i signal Note: The CA-100 which was calibrated to less than Panel surface + - 0.001 with CS-1000.
10 Block Diagram 10.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR SD CARD SD CARD DATA SD CARD DATA SLOT DDR2 TMDS DATA HDMI1 TMDS DATA HDMI DATA HDMI2 HDMI SW HDMI DATA TMDS DATA HDMI3 (SIDE) IFD_OUT VSB_IN Seine3LV SBO2 SBI2 TUNER +9V(S)
10.2. Block (1/4) Diagram JK4500 JK4501 JK4502 DIGITAL SIGNAL PROCESSOR HDMI IN 1 HDMI IN 2 HDMI IN 3 (SIDE) V2_V JK3701 V2_L VIDEO2 V2_R (SIDE) IC4500 STB5V EEPROM TV SUB ON TUNER SOS IC4501 IC3001 (LED:10TIMES) (LED:10TIMES) Q5522 EEPROM VOLTAGE VIDEO SW AUDIO SW...
10.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD3-H IIC2 VIDEO DATA *PLASMA AI VIDEO DATA LVDS DATA *CPG with SS *H/V Sync Control VIDEO DATA *Sub Filed Processor +3.3V(P) IC9303 *Plasma AI P3.3V ADDR/DATA +3.3V(P) FLASH Config(CCLK,DDTATA,PROGB), FLASH I/F MEMORY FPCLK,FPDATA[1:0],FVSEL CONTROL DATA...
11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)
12.2. P(MULTI)-Board Schematic Diagram COLD COLD C3-BOARD (C35) P(SUS)-BOARD (P51) CONTROL AC IN COLD MULTI POWER CONTROL A-BOARD (A6) P(SUS)-BOARD +15V ERROR DET (P54) A-BOARD CONTROL (A6) COLD A-BOARD (A25) +5V(P) STB CONTROL ERROR DET P(MULTI)-BOARD ETX2MM774MA AC DET COLD POWER MICOM P(SUS)-BOARD (P56)
13.3. GK, K, S and SS2-Board SS2-BOARD (FOIL SIDE) TNPA4980S TNPA4980 1 SS2 P b F LEPR2 S E E R E V E R S E F O R O R D E R N O . Z A 1 6 0 1 0 D 1 6 4 4 1 D 1 6 4 4 2 D 1 6 4 4 3...
13.5. C1-Board C1-BOARD (FOIL SIDE) TXNC11DPUU T N P A 4 9 8 7 S E E R E V E R S E F O R O R D E R N O . P b F C1-BOARD (COMPONENT SIDE) TXNC11DPUU T N P A 4 9 8 7 1 C1...
13.6. C2-Board C2-BOARD (FOIL SIDE) TXNC21DPUU P b F T N P A 4 9 8 8 S E E R E V E R S E F O R O R D E R N O . C2-BOARD (COMPONENT SIDE) TXNC21DPUU ZA204 I C 2 1 1...
13.7. C3-Board C3-BOARD (FOIL SIDE) TXNC31DPUU P b F T N P A 4 9 8 9 1 1 2 3 S E E R E V E R S E F O R O R D E R N O . C3-BOARD (COMPONENT SIDE) TXNC31DPUU ZA304...
13.9. SS-Board SS-BOARD (FOIL SIDE) TXNSS1DPUU T P 5 7 T P 5 1 T P 5 3 T P 5 6 S S 5 6 S S 5 5 S S 5 4 S S 5 3 T P 5 8 T P 5 4 T P 5 2 T P 5 5...
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SS-BOARD (COMPONENT SIDE) TXNSS1DPUU D I P SS53 SS54 SS55 SS56 SS22A TPSS1 SS22 TNPA4979 R 2 8 7 P b F Z A 0 0 2 C 1 0 3 O R D E R N O . CRNo.16 LEPR2 Z A 0 0 3 D 0 0 2...
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14.1.3. Mechanical Replacement Parts List...
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Ref. Safety Part No. Part Name & Description Q'ty Remarks 10030-0047500 BATTERY COVER 1 PAVCA J0KD00000096 FERRITE CORE K1HA19DA0005 HDMI CABLE K2CG3YY00029 AC CORD(USA/Tracking) 1 PAVCA L6FAYYYH0091 FAN(80MM-T15) MD58F12A1J PLASMA DISPLAY PANEL N2QAYB000321 REMOTE CONTROLLER 1 PAVCA TBLA3689 STAND POLE R TBLA3690 STAND POLE L TBLX0102...
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Ref. Safety Part No. Part Name & Description Q'ty Remarks TMW2AF0151 TUNER MOUNTING BRACKET 1 PAVCA TMXX029 CORE HOLDER TMXX055 AC CORD CLAMPER TMXX062 AC CODE HOLDER TPD169487 JOINT TPEB362 BAG (STAND ACCESSORY) TQB2AA0563 INSTRUCTION BOOK (ENG/FRE/SPA) 1 PAVCA TQB2AC9005 INSTRUCTION BOOK (CD-ROM) 1 PAVCA TSXL519...
14.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2135 F1H1H223A970 C 0.22UF, K, 50V Description C2136 F1J1H104A835 C 0.10UF, 50V C2137 F1J1H104A835 C 0.10UF, 50V K1KA08A00506 8P CONNECTOR C2138 F1H1H223A970 C 0.22UF, K, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C3047 F1J1A106A043 C 0.010UF, K, C4761 F1H1H103A970 C 0.001UF, K, C3049 F2G1A101A019 E 100UF, 10V C4762 F1H1H103A970 C 0.001UF, K, C3050 F1G1C104A116 C 0.10UF, K, 16V C4763...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C5724 F1K1E106A136 C 10UF, Z, 25V C8115 F1G1H3R0A609 C 3 UF, 50V C5725 F1H1E104A129 C 0.1UF, 25V C8116 F1G1H3R0A609 C 3 UF, 50V C5726 F1H1C105A145 C 0.01UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8183 F1J1A475A039 C 4.7UF, K, 10V C9068 F1K0J226A008 C 22UF, K,6.3V C8184 F1J1A475A039 C 4.7UF, K, 10V C9069 F1G1H222A730 C 2200UF, 50V C8185 F1G1C104A116 C 0.10UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9303 F1G1C104A116 C 0.10UF, K, 16V C9913 F1G1C104A116 C 0.10UF, K, 16V C9305 F1G1C104A116 C 0.10UF, K, 16V C9914 F1G1C104A116 C 0.10UF, K, 16V C9306...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16135 F1K1E105A029 C 1UF, Z, 25V C16563 F2A1A101A106 E 100UF, 10V C16151 F1K1E105A029 C 1UF, Z, 25V C16564 F1H1C105A008 C 1UF, K, 16V C16152 F1K1E475A134 C 4.7UF, Z, 25V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C17103 F1H1A1050032 C 10UF, 50V D3071 MAZ81400ML ZENER DIODE PAVCA C17104 F1H1A1050032 C 10UF, 50V D3072 MAZ81400ML ZENER DIODE PAVCA C17105 F1H1A1050032 C 10UF, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16282 MAZ80680ML ZENER DIODE D16674 B0ECHR000001 DIODE D16285 MA3X152D0L DIODE D16677 MA3X152D0L DIODE D16286 MA3X152D0L DIODE D16678 MAZ815000L ZENER DIODE D16315 MAZ81500ML...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC9003 MNZSFH8KPF5 PAVCA L2107 G1C330MA0291 INDUCTION COIL IC9004 C1ZBZ0003983 IC L2108 G1C330MA0291 INDUCTION COIL IC9300 MN84528 L2109 J0JYC0000068 CHIP INDUCTOR ...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L16222 G0ZZ00002183 PEAKING COIL Q4529 B1ABCF000231 TRANSISTOR L16271 G0ZZ00002183 PEAKING COIL Q4530 B1ABCF000231 TRANSISTOR L16303 G0C471KA0167 PEAKING COIL Q4531 B1ABCF000231 TRANSISTOR L16402...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q16646 2SB0709ASL TRANSISTOR R1189 ERJ2GEJ101 M 100 OHM, J,0.063W Q16647 B1CBGD000001 FET R1190 ERJ2GED273X M 27KOHM Q16649 B1ABCN000007 TRANSISTOR ,J,0.063W Q16660 B1CERR000025 FET...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2109 D0GBR00Z0002 M 0 OHM J 1/16W R3084 ERJ2GEJ221 M 220 OHM, J,0.063W R2113 D1BA1822A014 M18.2KOHM, 1/10W R3085 ERJ2GEJ221 M 220 OHM, R2114...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4233 ERJ2GEJ220 M 22 OHM, R5070 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R4236 ERJ2GEJ220 M 22 OHM, R5137 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5786 ERJ2GEJ562 M 5.6KOHM, R8118 ERJ2GEJ122 M 1.2KOHM, J,0.063W J,0.063W R5787 D1BB4420A055 M 442 OHM, 1/10W PAVCA R8119 ERJ2GEJ222 M 2.2KOHM, J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8553 ERJ2GEJ182 M 1.8KOHM, R9115 ERJ2GEJ101 M 100 OHM, J,0.063W J,0.063W R8556 ERJ2GEJ472 M 4.7KOHM, R9116 ERJ2GEJ101 M 100 OHM, J,0.063W J,0.063W R8557...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9241 ERJ2GEJ101 M 100 OHM, R9594 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R9242 ERJ2GEJ101 M 100 OHM, R9598 ERJ2GEJ470 M 47 OHM, J,0.063W J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16024 D0GF7R5JA047 M 7.5 OHM,J, R16257 ERJ6GEYJ273 M 27KOHM,J,1/10W 0.33W R16258 ERJ6GEYJ103V M 10K OHM J 1/ R16025 D0GF7R5JA047 M 7.5 OHM,J, 0.33W R16260...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16468 ERJ6ENF8202 M 82KOHM, 1/10W R16587 ERJ6GEYJ222V M 2.2K OHM J 1/ R16471 ERJ6GEYG392 M 3.9KOHM,J,1/ R16588 D0GD103JA036 M 10KOHM,J,0.25W R16472 ERJ6GEYJ222V M 2.2K OHM J 1/ R16590...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16680 ERJ6GEYJ472V M 4.7K OHM J 1/ R16777 ERJ6GEYJ103V M 10K OHM J 1/ R16681 ERJT06J100V M 10 OHM,F,0.25W R16778 ERF5TK2R2 W 2.2 OHM, K, 5W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16922 D1BD2001A044 M 2KOHM, 1/10W R17226 ERJ3GEYJ681 M 680 OHM,J,1/ R16923 ERJ6GEYJ103V M 10K OHM J 1/ R17227 ERJ3GEYJ681 M 680 OHM,J,1/ R16926...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description SS22 K1KY23AA0606 23P CONNECTOR C351 ACMEB104K5T CERAMIC CHIP CAPACITOR SS33 K1KA12B00151 12P CONNECTOR C352 ACKZE1E182ST 25V 1800PF SS53 K1MY13BA0343 13P CONNECTOR C353 ACMEB104K5T...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C828 ECJ1VB1H103K C 0.001UF, K, MC501 MDPTZA101 MODULE MC701 MDPZDA682 MODULE C829 ECJ1VB1H102K C 1000PF, K, 50V MC801 MLLPC103 MODUIE D301...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R319 ERJ6ENF3903 M 390KOHM,J,1/ R511 D0GB103JA057 M 10K OHM J 1/ R320 ERJ6ENF3903 M 390KOHM,J,1/ R512 D0GB473JA057 M 47KOHM,J,1/16W R513 ERJ6GEYJ120 M 12 OHM,J,1/10W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R811 ARRCR1F4993T METAL GLAZE C214 ECJ1VB1H103K C 0.001UF, K, FIXED RESISTOR R812 ERG12SJ820J M 82 OHM, J,1/2W C215 ECJ1VB1H332K C 3300PF, K, 50V R813 ERJ6GEYJ103V M 10K OHM J 1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description AKB3P4S-VH-L CONNECTOR R233 ERJ6GEYJ511 M 510 OHM,J,1/ AKB6P-VH 6P CONNECTOR R249 ERJ6GEY0R00V M 0 OHM J 1/10W AKB2P-VH 2P CONNECTOR R251 ARRCR1F1213T 0.25W 121k...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Description R648 ERJ6GEYJ472V M 4.7K OHM J 1/ R649 ERJ6GEYJ472V M 4.7K OHM J 1/ R653 ERDS2FJ102 M 1KOHM,J,1/10W R654 ERDS2FJ103 C 10KOHM, J,1/4W R655 ERDS2FJ221 C 220 OHM, J,1/ R656 ERDS2FJ221 C 220 OHM, J,1/...