Ransomes Sport 200 Safety And Operation/Maintenance And Parts Manual
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Ransomes Sport 200 Safety And Operation/Maintenance And Parts Manual

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Safety and Operation / Maintenance and Parts Manual
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
RJ 100 / 082004
Sport 200 & Magna 250 Cutting Units
23870G-GB (rev.8)
YEARS OF MOWING
EXCELLENCE

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Summary of Contents for Ransomes Sport 200

  • Page 1 23870G-GB (rev.8) Safety and Operation / Maintenance and Parts Manual Sport 200 & Magna 250 Cutting Units WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should...
  • Page 2 © 2004, Ransomes Jacobsen Limited. All Rights Reserved...

  • Page 3: Table Of Contents

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL CONTENTS Contents: Page INTRODUCTION ....................2 PRODUCT IDENTIFICATION ................2 IMPORTANT ....................2 GUIDELINES FOR THE DISPOSAL ..............2 SAFETY INSTRUCTIONS ................4 OPERATING INSTRUCTIONS ................. 4 SAFETY SIGNS ....................

  • Page 4: Introduction

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL INTRODUCTION 2.1 IMPORTANT IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is operated and maintained. This SAFETY AND OPERATORS MANUAL should be regarded as part of the machine. Suppliers of both new and second-hand machines are advised to retain documentary evidence that this manual was provided with the machine.

  • Page 5: Guidelines For The Disposal

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL INTRODUCTION GUIDELINES FOR THE DISPOSAL • Plastics OF SCRAP PRODUCTS • Identifiable • Recyclable When it has been identified that a turf care • Non recyclable product has no further functional value and •...

  • Page 6: Safety Instructions

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL SAFETY INSTRUCTIONS • Remember that some people are deaf or blind This safety symbol indicates important safety and that children and animals can be messages in this manual. When you see this unpredictable.

  • Page 7: Leaving The Driving Position

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL SAFETY INSTRUCTIONS LEAVING THE DRIVING POSITION • Replace worn or damaged parts for safety. • Park the machine on level ground. • When working underneath lifted parts or •...
  • Page 8 RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL SAFETY INSTRUCTIONS DANGER - Indicates an imminently hazardous IMPORTANT: Transport speed is for highway use situation which, if not avoided, WILL result in death only. Never select transport speed on grass areas or serious injury.

  • Page 9: Specification

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL SPECIFICATION MAGNA 250. CONSTRUCTION Heavy duty welded pressed steel construction CYLINDER: Diameter: 254mm Width of cut: 762mm Number of knives: 4, 6 and 8 Height of cut: 12.7mm - 61mm...
  • Page 10 • Vakuutamme, että leikkuulaite • Certificamos que la unidad cortadora Make • Marque • Merk • Fabrikat • Marca • Fabrikat • Märke • Merkki • Marca: Ransomes Conforms to the Harmonised standard • Est conforme à la norme • Voldoet aan de Standaard •...
  • Page 11 Schneidanlage • Certifichiamo che il gruppo di taglio • Attesterer herved at dette klippeaggregat, • Intygar att klippenheten • Vakuutamme, että leikkuulaite • Certificamos que la unidad cortadora Make • Marque • Merk • Fabrikat • Marca • Fabrikat • Märke • Merkki • Marca: Ransomes , l l...
  • Page 12 • Vakuutamme, että leikkuulaite • Certificamos que la unidad cortadora Make • Marque • Merk • Fabrikat • Marca • Fabrikat • Märke • Merkki • Marca: Ransomes Conforms to the Harmonised standard • Est conforme à la norme • Voldoet aan de Standaard •...
  • Page 13 • Vakuutamme, että leikkuulaite • Certificamos que la unidad cortadora Make • Marque • Merk • Fabrikat • Marca • Fabrikat • Märke • Merkki • Marca: Ransomes Conforms to the Harmonised standard • Est conforme à la norme • Voldoet aan de Standaard •...

  • Page 14: Decals

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL DECALS A = 009034940Cation rotating blades GB-12...

  • Page 15: Assembly & Operation

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL ASSEMBLY & OPERATION FITTING THE UNIT TO THE MACHINE Read the Safety Instructions Fitting the unit to the machine is described in the power unit operating instruction book.

  • Page 16: Maintenance & Lubrication

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL MAINTENANCE & LUBRICATION Read the Safety Instructions Lubricate the following with Shell Darina R2 grease. Cutting cylinder bearings weekly or every 50 hours. (A Fig.1) Roll bearings weekly or every 50 hours.
  • Page 17 RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL MAINTENANCE & LUBRICATION Backside bending should be limited to two times the inside permissible diameter. Under no circumstances Read the Safety Instructions should the belt be forced or prised onto a drive.

  • Page 18: Adjustment

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL ADJUSTMENT Read Safety Instructions HEIGHT OF CUT (FIG.4 & 5) TO ADJUST HAND WHEEL TYPE: 1. Turn the adjuster handwheel or nut (A Fig.4) situated on handwheel clockwise (+) to increase the height of cut, or anticlockwise (-) to decrease the height of cut.
  • Page 19 RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL ADJUSTMENT SPORT 200 FIXED HEAD ADDITIONAL ADJUSTMENT 1. Accommodation for extra high height of cut adjustment is built into the cutting unit centre pivot. 2. By repositioning the rear centre pivot bolt height of cut up to 101mm (4in) can be achieved.
  • Page 20 RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL ADJUSTMENT to attain the correct cutting relationship of cylinder and bottom blade. NEVER PLACE CYLINDER HARD ‘ON CUT’, and by anticlockwise rotation of handwheel try to attain the correct cutting relationship.

  • Page 21: End Of Season

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL END OF SEASON a. The units should be thoroughly cleaned down to remove all accumulations of grass clippings and debris. b. Turn the cutting cylinders to clean the cutting edges.

  • Page 22: Guarantee

    RANSOMES SPORT 200 & MAGNA 250 CUTTING UNITS SAFETY, OPERATORS, MAINTENANCE & PARTS MANUAL GUARANTEE GUARANTEE We GUARANTEE that should any defect in workmanship or material occur in the goods within TWO YEARS or two thousand hours (on models equipped with hour meters), or whichever occurs first.
  • Page 23 It may not be possible to illustrate every item. With certain items purchased from outside suppliers some component parts may not be available from Ransomes and may need to be specially ordered from the supplier e.g. Volvo hydraulic motor components.
  • Page 25 REAR ROLL ASSEMBLY & ADJUSTERS ..............27 REAR ROLL ASSEMBLY & ADJUSTERS ..............29 FRONT ROLL ASSEMBLY AND ADJUSTERS ............31 HIGH HIGHT OF CUT KIT (FRONT) FOR FLOATING HEAD SPORT 200 (COMMANDER 3500, 3510 & 3520) ................33 MAIN FRAME, VERTICUT..................35 CYLINDER ADJUSTER &...
  • Page 26 RANSOMES SPORT 200 MAGNA 250 Parts-2...

  • Page 27: Main Frame,Cylinder & Bottom Block (Magna 250)

    MAIN FRAME,CYLINDER & BOTTOM BLOCK (MAGNA 250) LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO MBC8949B FRAME ASSEMBLY MBC8935A COVER MBE0021A PIVOT BRACKET MBF0683A PIVOT BRACKET TG3400 / TG4650 ONLY MBF1297 PIVOT BRACKET TG3400 / TG4650 CENTRE UNIT OPTION (OVERLAP ADJUSTMENT)
  • Page 28 RANSOMES SPORT 200 MAGNA 250 Parts-4...
  • Page 29 MOTOR 350D / PARKWAY 225 A298383 SPACER MOTOR 350D / PARKWAY 225 A295274 PLASTIC PLUG A295286 ROUND INSERT PARKWAY 225 A903468 LABEL - (-<->+) A903816 LABEL - RANSOMES A903817 LABEL - MAGNA 250 A903494 LABEL - DANGER - CUTTING CYLINDER * NOT ILLUSTRATED Parts-5...
  • Page 30 RANSOMES SPORT 200 MAGNA 250 Parts-6...

  • Page 31: Main Frame,Cylinder & Bottom Block (Sport 200)

    MAIN FRAME,CYLINDER & BOTTOM BLOCK (SPORT 200) LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO MBC8950B FRAME ASSEMBLY MBC8936A COVER MBCE2649 220 M28 / PARKWAY 225 / MOTOR 350D MK5 COMMANDER 3520 450190 SCREW M8 X 16 220 M28 / PARKWAY 225 /...
  • Page 32 RANSOMES SPORT 200 MAGNA 250 Parts-8...

  • Page 33: Main Frame,Cylinder & Bottom Block (Sport 200)

    MAIN FRAME,CYLINDER & BOTTOM BLOCK (SPORT 200) LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO MBE1151 BOTTOM BLOCK ASSY WITH STANDARD BLADE MBE1527 BOTTOM BLOCK ASSY WITH THIN BLADE • BOTTOM BLOCK MBA7024A • BOTTOM BLADE (STD.) MBA7037A • BOTTOM BLADE (THIN) A119000 •...
  • Page 34 RANSOMES SPORT 200 MAGNA 250 Parts-10...
  • Page 35 MAIN FRAME,CYLINDER & BOTTOM BLOCK (SPORT 200) LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO FIXED HEAD MOUNTING. MBC9623 PIVOT BRACKET 450479 SCREW M10 X 30 MBC8414 PIVOT BEARING A219331 BUSH A221321 O RING 450059 BOLT M12 X 100...
  • Page 36 RANSOMES SPORT 200 MAGNA 250 Parts-12...

  • Page 37: Cylinder Adjuster & Bearing Housings

    CYLINDER ADJUSTER & BEARING HOUSINGS LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO LMSE057 BEARING HOUSING (DRIVE SIDE) 220 M28 / PARKWAY 225 / MOTOR 350D MK5 A199302 • HELICOIL INSERT MBE2229C BEARING HOUSING (DRIVE SIDE) PARKWAY 2250 / COMMANDER 3500DX / TG 3400 &...
  • Page 38 RANSOMES SPORT 200 MAGNA 250 Parts-14...

  • Page 39: Cylinder Adjuster & Bearing Housings

    CYLINDER ADJUSTER & BEARING HOUSINGS LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO MBC7984C DRIVE SHAFT 220 M28 / PARKWAY 225 / MOTOR 350D MK5 A299456 ELEMENT 220 M28 / PARKWAY 225 / MOTOR 350D MK5 LMSE113 PLUNGER KIT MBE1392 •...
  • Page 40 RANSOMES SPORT 200 MAGNA 250 Parts-16...
  • Page 41 CYLINDER ADJUSTER & BEARING HOUSINGS LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO SPANNER ADJUSTMENT MBF1415 CLAMP PIVOT 45A* MBF2135 CLAMP PIVOT COMMANDER 3520 (NON STANDARD DRIVE SIDE - CENTRE UNIT) MBF1418 CLAMP COLLAR A159421 WASHER 18 X 40 X 0.25...
  • Page 42 RANSOMES SPORT 200 MAGNA 250 Parts-18...

  • Page 43: Belt Drive Assembly

    BELT DRIVE ASSEMBLY LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO MBC9522B DRIVE HOUSING A100409 BOLT M10 X 45 A151010 S.L.WASHER 10MM MBC8166A STUB SHAFT A110204 SCREW M6 X 20 A151006 S.L.WASHER 6MM MBE0192A PULLEY (DRIVEN) A203604 BEARING A170047...
  • Page 44 RANSOMES SPORT 200 MAGNA 250 Parts-20...

  • Page 45: Direct Drive Motor With Cardan Shaft

    DIRECT DRIVE MOTOR WITH CARDAN SHAFT LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO A800020 HYDRAULIC MOTOR DANFOSS A230038 SEAL KIT A800019 EXTERNAL CARDAN SHAFT A221327 O RING (1 TO BRG. HSG.) A110406 SCREW M10 X 30 A151010 S.L.WASHER 10MM...
  • Page 46 RANSOMES SPORT 200 MAGNA 250 Parts-22...

  • Page 47: Direct Drive Motor (Bi-Directional) With Splined Shaft

    DIRECT DRIVE MOTOR (BI-DIRECTIONAL) WITH SPLINED SHAFT LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO A800604 HYDRAULIC MOTOR (ULTRA) TOP DRAIN A800651 HYDRAULIC MOTOR (ULTRA) BOTTOM DRAIN A230110 • SEAL KIT 2203039 STEP STUD 450379 W158061-04 'O' RING COMMANDER 3520...
  • Page 48 RANSOMES SPORT 200 MAGNA 250 Parts-24...

  • Page 49: Rear Roll Assembly & Adjusters

    REAR ROLL ASSEMBLY & ADJUSTERS LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO LMSE027 ROLL ASSEMBLY MBE2174C • ROLL MBG0836 • ROLL SPINDLE MBF0349 • RING CARRIER MBF0002 • WASHER A292134 • DISC SPRING A230013 • SEAL RING A291115 •...
  • Page 50 RANSOMES SPORT 200 MAGNA 250 Parts-26...

  • Page 51: Rear Roll Assembly & Adjusters

    REAR ROLL ASSEMBLY & ADJUSTERS LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO 450378 STIFFNUT M8 450215 SCREW M10 X 30 450379 STIFFNUT M10 A292134 DISC SPRING A219332 BUSH MBE2252A PLATE VERTICUT UNIT ONLY 450215 SCREW M10 X 30...
  • Page 52 RANSOMES SPORT 200 MAGNA 250 Parts-28...
  • Page 53 REAR ROLL ASSEMBLY & ADJUSTERS LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO 450412 S.L.WASHER M10 450325 NUT M10 MBB2580 ADJUSTER 450325 NUT M10 MBF1693 SPINDLE ADAPTER FOR ROLL LMSE027 WITH MBF0855C OUTER PLATE SPANNER HEIGHT AJUSTMENT. * NOT ILLUSTRATED...
  • Page 54 RANSOMES SPORT 200 MAGNA 250 Parts-30...

  • Page 55: Front Roll Assembly And Adjusters

    FRONT ROLL ASSEMBLY AND ADJUSTERS LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO MBE1361A ROLL TUBE MBE1413B SUPPORT LH MBE1414B SUPPORT RH MBE2429 BEARING HOUSING A205929 BEARING A220254 SEAL A299301 LUBRICATOR 451982 CIRCLIP MBE2430 SEAL JOURNAL MBE2431B SHIELD A230021...
  • Page 56 RANSOMES SPORT 200 MAGNA 250 Parts-32...

  • Page 57: High Hight Of Cut Kit (Front) For Floating Head Sport 200 (Commander 3500, 3510 & 3520)

    HIGH HIGHT OF CUT KIT (FRONT) FOR FLOATING HEAD LIST OF PARTS SPORT 200 (COMMANDER 3500, 3510 & 3520) ITEM RANSOMES DESCRIPTION REMARKS PART NO LMAB212 HIGH HOC KIT FOR FLOATING HEAD MBE1401A • SUPPORT, LH ROLL MBE1402A • SUPPORT, RH ROLL 002993013 •...
  • Page 58 RANSOMES SPORT 200 MAGNA 250 Parts-34...

  • Page 59: Main Frame, Verticut

    MAIN FRAME, VERTICUT. LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO MBC8950B FRAME ASSEMBLY A295274 PLASTIC PLUG MBC8936 COVER MBE2649 GUARD A110396 SCREW M8 X 16 A150008 WASHER 8MM MBE2669 VERTICUT CYLINDER 220 M28 / PARKWAY 225 / MOTOR 350D MK5...
  • Page 60 RANSOMES SPORT 200 MAGNA 250 Parts-36...

  • Page 61: Cylinder Adjuster & Bearing Housings Verticut

    CYLINDER ADJUSTER & BEARING HOUSINGS VERTICUT. LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO LMSE057 BEARING HOUSING (DRIVE SIDE) 220 M28 / PARKWAY 225 / MOTOR 350D MK5 A199302 • HELICOIL INSERT MBE2229B BEARING HOUSING (DRIVE SIDE) PARKWAY 2250 / COMMANDER 3500DX / 3510 / TG 3400 &...
  • Page 62 RANSOMES SPORT 200 MAGNA 250 Parts-38...

  • Page 63: Front Roll Assembly And Adjusters For Verticut

    FRONT ROLL ASSEMBLY AND ADJUSTERS FOR VERTICUT. LIST OF PARTS ITEM RANSOMES DESCRIPTION REMARKS PART NO MBE2174 ROLL TUBE MBE2676 SUPPORT LH MBE2675 SUPPORT RH MBE2429 BEARING HOUSING A205929 BEARING A220254 SEAL A299301 LUBRICATOR A170052 CIRCLIP MBE2430 SEAL JOURNAL MBE2431...
  • Page 64 RANSOMES SPORT 200 MAGNA 250 Parts-40...

  • Page 65: Hydraulic Motor (Belt Drive)

    A809624 - Ultra code - 1MR022C 8628 (new code 3362) Used on Motor 350D Mk5 RH Drive Unit A809625 - Ultra code - 1MR022A 8628 (new code 3361) Used on 350D Mk5 LH Drive Unit ITEM RANSOMES DESCRIPTION REMARKS PART NO...
  • Page 68 World Class Quality, Performance and Support Equipment from Ransomes Jacobsen Limited is built to exacting standards ensured by ISO 9001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable, high-quality product support.

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Magna 250

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