Table of Contents
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No. CP-SP-1065E
SMART TERMINAL
EST240Z
User's Manual
Installation
Thank you for purchasing the Smart
Terminal EST240Z.
This manual contains information for
ensuring correct use of the EST240Z. It
also provides necessary information for
installation, maintenance, and trou-
bleshooting.
This manual should be read by those
who design and maintain devices that
use the EST240Z.
Be sure to keep this manual nearby for
handy reference.
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Table of Contents
Summary of Contents for Yamatake EST240Z
- Page 1 User's Manual Installation Thank you for purchasing the Smart Terminal EST240Z. This manual contains information for ensuring correct use of the EST240Z. It also provides necessary information for installation, maintenance, and trou- bleshooting. This manual should be read by those who design and maintain devices that use the EST240Z.
- Page 2 If you should find any inaccuracies or omissions, please contact Yamatake Corporation. In no event is Yamatake Corporation liable to anyone for any indirect, special or consequential damages as a result of using this product. ...
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Page 3: Safety Precautions
SAFETY PRECAUTIONS About Icons Safety precautions are for ensuring safe and correct use of this product, and for preventing injury to the operator and other people or damage to property. You must observe these safety precautions. The safety precautions described in this manual are indicated by various icons. - Page 4 WARNING Be sure to turn off the power when you wire, assemble or disassemble the EST. Otherwise, electric shock hazard could occur. Ground the FG terminal to an Earth of less than 100Ω. Otherwise, electric shock hazard could occur. The display unit is very heavy. Make sure not to drop it when you replace it.
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Page 5: Request
CAUTION Do not throw used batteries into fire or discard. If you discard them at your site, follow regulations and rules stipulated by your local self- governing body. Do not short-circuit the batteries as they may overheat or catch fire also, do not expose them to water. -
Page 6: The Role Of This Manual
Outline of EST240Z Manuals The following 8 manuals are provided to cover a range of EST240Z-related topics. Use the manual that best fits your application. In the event such a manual is not available, contact us or your local EST240Z dealer. - Page 7 Manual No. CP-SP-5149E This package is used when constructing systems by connecting the EST240Z to Yamatake’s Distributed Multi-channel Controller DMC10. This manual describes the specifications of the software package, how to use the package, how to install the software, and how to operate the...
- Page 8 This chapter describes the installation procedures and precautions required for installing the EST240Z. Chapter 4. CONNECTIONS AND SETUP This chapter describes how to connect the EST240Z to other equipment and how to use the EST setting menu. Chapter 5. OPERATION PROCEDURES This chapter describes downloading procedure of application data to EST240Z and how to start the operation.
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Page 9: Table Of Contents
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • EST240Z •... - Page 10 4-3 EST Setup 4-10 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Screen shown at the first start up 4-10 •...
- Page 11 Chapter 9. SPECIFICATIONS 9-1 General Specifications • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Electrical specifications •...
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Page 12: Conventions Used In This Manual
Conventions Used in This Manual The following conventions are used in this manual: Handling Precautions : Handling Precautions indicate items that the user should pay attention to when handling the EST240Z. Note : Notes indicate useful information that the user might benefit by knowing. -
Page 13: Chapter 1. Product Outline
Panel protective sheet (For black model) 81446345-001 Battery For the EST240Z complying with the CE marking, the CE mark is applied to the label of terminal block signal table available on the left side of the EST body. Optional parts Model No. -
Page 14: Connections And Configuration
Chapter 1. PRODUCT OUTLINE 1 - 2 Connections and Configuration Since the EST has several communication ports, the EST can be connected to devices such as PLCs, controllers and PCs without any special programs. This allows the data exchange between PLCs and controllers, or the controller's configuration changes to be performed easily. -
Page 15: Chapter 2. Nomenclature And Functions
Chapter 2. NOMENCLATURE AND FUNCTIONS 2 - 1 Nomenclature and Functions Front view Mode indicator lamp Orange : Downloading Green : Operating Red flashing: System error (for example: shortage of work-memory) : Error, or in ROM-Write mode Green flashing: System Screen is displayed. POWER Touch switches are mounted on the display surface. -
Page 16: Materials Used
Chapter 2. NOMENCLATURE AND FUNCTIONS 2 - 2 Materials Used The table below shows the materials that the EST is made with and their environmental durability. Part name Material Resistance to chemicals and oil Case/option cover PC / ABS These materials are resistant to water, alcohol, oil, salts and weak acids. -
Page 17: Chapter 3. Installation And Wiring
Chapter 3. INSTALLATION AND WIRING 3 - 1 Attention before the installation Installation environment In order to ensure the reliability of the system and to take full advantage of the EST’s functions, the user should heed the instructions given below. Do not install the EST outside or in the following locations where: •... -
Page 18: Precautions To Be Taken In Installation And Wiring
• Install the EST in a vertical attitude to ensure natural convection. Horizontal and oblique installation will affect operating temperature range EST body and should be avoided. Consult Yamatake for technical advice when normal installation is not possible. Panel... -
Page 19: Installation
Chapter 3. INSTALLATION AND WIRING 3 - 2 Installation Panel cut-out dimensions The figure below shows the dimensions of the panel cut-out required. The panel thickness should be 1.6 to 5 mm. Unit : mm 196.5 ± up to 4-R3 Installation Insert the body in the cut-out panel. -
Page 20: Chapter 4. Connections And Setup
Chapter 4. CONNECTIONS AND SETUP 4 - 1 Preparations WARNING Be sure to turn off the power when you wire, assemble or disassemble the EST. Otherwise, electric shock hazard can be caused. CAUTION Prevent debris of wiring or other foreign materials from entering the EST. It may cause trouble or burning the EST. -
Page 21: Connection Points And Required Parts
Chapter 4. CONNECTIONS AND SETUP Connection points and required parts Connection points Required parts Power supply terminal, Crimp type terminal lug CH2, CH3, CH4, terminal block CH1 9pins DSUB connector DDK Ltd. 17JE-13090-02(D8C2) or the equivalent DC input/output connector EST side J.S.T. -
Page 22: Est Connections
If routing these cables together cannot be avoided, use a shielded cable and ground one end of the shield. Concerning the wiring of EST with PLC's or Yamatake's temperature controllers, please refer to the following manual : EST-ZSeries User's Manual Communication Connection, Manual No. CP-SP-1090E... -
Page 23: Ch1(Rs-232C Based Communication Port)
Chapter 4. CONNECTIONS AND SETUP CH1 (RS-232C based communication port) Secure screw 24V GND FG EST connector Recommended connector DDK Ltd. 17JE-13090-02(D8C2) or equivalent (Secure screw : #4-40 UNC) Pin No. Signal Description Channel Input/Output No connection Reception data Input Transmission data Output Connected with DR(6-pin) internally... -
Page 24: Ch2(Rs-485 Based Full-/Half-Duplex Communication Port)
Chapter 4. CONNECTIONS AND SETUP CH2 (RS-485 based full-/half- duplex communication port) 24V GND FG Terminal block screw size : M3 Tightening torque : Not more than 1.2Nám Pin No. Signal Description Channel Input/Output Signal ground RDB2 Reception data(-) Input RDA2 Reception data(+) Input... - Page 25 Chapter 4. CONNECTIONS AND SETUP Device connected Sheild FG (Ground) 1(SDA2) DA (Transmission/Reception data(+)) 2(SDB2) DB (Transmission/Reception data(-)) 3(RDA2) SG (Signal ground) 4(RDB2) 5 (SG) Sheild Device connected FG (Ground) DA (Transmission/Reception data(+)) DB (Transmission/Reception data(-)) SG (Signal ground) Terminating resister Connection with half-duplex device Handling Precautions •...
- Page 26 Chapter 4. CONNECTIONS AND SETUP CH3, 4 (RS-485C based half-duplex communication port) 24V GND FG Terminal block screw size : M3 Tightening torque : Not more than 1.2Nám Pin No. Signal Description Channel Input/Output Signal ground common for CH3/CH4 Transmission/Reception data(-) Input/Output Transmission/Reception data(+) Input/Output...
- Page 27 Chapter 4. CONNECTIONS AND SETUP Device connected Sheild FG(Ground) 8(DA4) DA (Transmission/Reception data(+)) 9(DB4) DB (Transmission/Reception data(-)) 10(SG) SG (Signal ground) Sheild Device connected FG(Ground) DA (Transmission/Reception data(+)) DB (Transmission/Reception data(-)) SG (Signal ground) Terminating resister Handling Precautions • Other device manufacturers may use different signal names. •...
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Page 28: Dc Input/Output Connector (Behind The Rear Cover)
Chapter 4. CONNECTIONS AND SETUP DC input/output connector (behind the rear cover) 5 4 3 2 1 24V GND FG Recommended connector J.S.T. MFG CO., LTD B5B-XH-AM (a suitable contact is also required.) Pin No. Signal Description Input/Output DOVCC Power supply for the output signal(+) Output signal Output DOGND... -
Page 29: Est Setup
To change the settings on the EST, call up the system menu on the EST and select the desired items. Screen shown at the first start up Handling Precautions • The system is not installed in the EST240Z when shipped from the factory. • If the system has not been downloaded, the system menu screen does not appear. -
Page 30: System Menu
Chapter 4. CONNECTIONS AND SETUP System menu Menu items The system menu has the following items. 1. Application info 2. Memory switch conf. 3. Communications conf. 4. Self diagnostics 5. Clock settings 6. Error reset 7. Touch switch calib. Item No.4 “Self diagnostics” is separately explained in the next section on 4-4 Self-Diagnostic Function (page 4-18). - Page 31 Chapter 4. CONNECTIONS AND SETUP When the message “Version warning” is displayed: The following message may be displayed at the lower right of the screen if the EST and AP Editor were purchased at different times: This message warns the user that one of the four components of the EST system program is old and that some functions will not work.
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Page 32: Application Info
Chapter 4. CONNECTIONS AND SETUP Application info. Information on the application stored in the EST can be checked with this menu. Touch [1. Application info] in the system menu. >>The following screen will be displayed: The items displayed on the screen are as follows: Item Description Application name... -
Page 33: Communications Conf
Chapter 4. CONNECTIONS AND SETUP Messages in the message area (upper side) Selected item Message Auto Run Mode Use the Up/Down keys to set the RUN mode delay after power up. Backlight off Use the Up/Down keys to set the automatic backlight shutdown delay. -
Page 34: Self Diagnostics
Chapter 4. CONNECTIONS AND SETUP Touch [Exit] to go back to the system menu. By touching [Drivers], the following screen appears and the driver settings can be checked. The driver settings cannot be changed on this screen. Touch [Exit] to go back to the “Communication conf.” menu. Handling Precautions The drivers displayed on this screen are used only when the application is running. -
Page 35: Clock Settings
Chapter 4. CONNECTIONS AND SETUP Clock settings The internal EST clock is set as described below. Touch [5. Clock settings] in the system menu. >>The following screen will be displayed: Touch any number of the “Setting” to highlight it. It can now be changed with the following keys. -
Page 36: Touch Switch Calibration
Chapter 4. CONNECTIONS AND SETUP Touch switch calibration To calibrate the EST touch switches. Press [7. touch switch calib.] for at least 5sec. >>The following screen will be displayed: >>Remove finger from touching the screen to begin calibration of the touch panel. Note There are two ways for touch switch calibration as follows: •... -
Page 37: Self-Diagnostic Function
Chapter 4. CONNECTIONS AND SETUP 4 - 4 Self-Diagnostic Function If the EST does not operate correctly, you can check its condition using these functions. The conditions these functions diagnose are as follows: 1. Abnormal display (strange color, part of the screen is not displayed, etc.) 2. -
Page 38: Touch Switch Test
“Memory test completed. No errors found.” No good “Memory test detected an error.” [Exit] Touch to return to the self diagnostics menu. If “Memory test detected an error.” is displayed, contact the Yamatake sales/service office, or the dealer from whom you purchased the equipment. 4-19... -
Page 39: Touch Switch Calibration
Chapter 4. CONNECTIONS AND SETUP 4 - 5 Touch Switch Calibration This function is used to recalibrate the touch switches which may shift slightly with time. Start up procedure in this case is different from the usual. When the battery is replaced, the setting returns to the factory-set value and it must be recalibrated again. Required item A soft round rubber stick (for example: stick style eraser;... - Page 40 Chapter 4. CONNECTIONS AND SETUP Handling Precautions • Do not touch the touch switches with anything sharp or hard. The touch switches will be damaged. • If the wrong part of the screen is touched during the adjustment procedure, it may cause the touch switches to not respond. In this case, perform the adjustment procedure from the beginning again.
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Page 41: Chapter 5. Operation Procedures
If downloading by CH1 : RS-232C cable with DSUB9pin RS-232C cable is in our accessory line-up of EST240Z. If downloading by CH2: RS-485 cable For the model No. of the above items, please refer to 1-1 Model Numbers (page 1-1). -
Page 42: Operation Start
Chapter 5. OPERATION PROCEDURES 5 - 2 Operation Start The operation can be started by one of the following procedures: If the Auto Run Mode is selected in the application data, the operation starts automatically after turning on the EST again. (1) The following message is displayed on the AP editor after the download. -
Page 43: Chapter 6. Maintenance And Inspection
Chapter 6. MAINTENANCE AND INSPECTION 6 - 1 Maintenance Regular or daily inspection will ensure a long service life for your Smart Terminal. The order of the replacements is as follows: Replacing the panel protective sheet Replacing the display unit Battery replacement Touch switch replacement Backlight replacement... - Page 44 Chapter 6. MAINTENANCE AND INSPECTION Replacement procedure The sheet is attached to the display with an adhesive. (1) There is a semi-circular recess at the lower right part of the screen. Insert a small flat-head screwdriver into this recess and gently pull off the sheet.
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Page 45: Replacing The Display Unit
Chapter 6. MAINTENANCE AND INSPECTION Replacing the display unit WARNING The display unit is very heavy. Make sure not to drop it when you replace it. Doing so could harm you, or the unit. CAUTION The display unit is made of sheet metal. Be careful not to be injured by the sharp edges. - Page 46 Chapter 6. MAINTENANCE AND INSPECTION Mounting the display unit (1) Install the new display unit by inserting the mounting screws to the holes. Hold the left screws higher than the right and fit the connector by pushing it lightly till the right side of the bracket snaps on. (2) Tighten the screws with a flat-head torque driver with the torque of 0.4 to 0.5 N·m.
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Page 47: Battery Replacement
Chapter 6. MAINTENANCE AND INSPECTION Battery replacement CAUTION Do not throw used batteries into fire or discard. If you discard them at your site, follow regulations and rules stipulated by your local self-governing body. Do not short-circuit the batteries as they may over heart or catch fire, also do not expose them to water. - Page 48 Chapter 6. MAINTENANCE AND INSPECTION Replacement procedure (1) Remove the panel protective sheet. Replacing the panel protective sheet (page (Follow the instructions on 6-1).) (2) Remove the display unit. (Follow the instructions on Replacing the display unit (page 6-3).) Handling Precautions Be careful not to dirty or scratch the display unit, especially the touch switches.
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Page 49: Touch Switch Panel Replacement
Chapter 6. MAINTENANCE AND INSPECTION Touch switch panel replacement CAUTION The display unit is made of sheet metal. Be careful not to be injured by the sharp edges. Required items • New panel protective sheet • Small flat-head screwdriver • Flat-head torque driver Remove the display unit (1) Remove the panel protective sheet. - Page 50 Chapter 6. MAINTENANCE AND INSPECTION Mounting the display unit (1) Insert the tail tip of the new touch switch till it hits the connector CN3. Push back the connector to the original position. Now the tail is secured. Bend the tail backwards, so that it will not be pinched by the panels when assembling.
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Page 51: Backlight (Cfl) Replacement
Chapter 6. MAINTENANCE AND INSPECTION Backlight (CFL) replacement CAUTION The display unit is made of sheet metal. Be careful not to be injured by the sharp edges. Required items • New backlight • New panel protective sheet • Small flat-head screwdriver •... - Page 52 Chapter 6. MAINTENANCE AND INSPECTION (6) Place the display unit with the display panel side up and remove the four(4) securing screws. Pull out the CFL connector from the hole on the chassis. Chassis (7) Lift the LCD unit and turn it upside down. Be careful not to disconnect CN2 connector.
- Page 53 Chapter 6. MAINTENANCE AND INSPECTION (13) Install the display unit in the body. (Follow the instructions on Replacing the display unit (page 6-3).) (14) Attach the panel protective sheet, and remove the thin plastic film on the surface. Replacing the panel protective sheet (page (Follow the instructions on 6-1).) Handling Precautions...
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Page 54: Inspections
Chapter 6. MAINTENANCE AND INSPECTION 6 - 2 Inspections This section describes inspections that should be performed regularly. Notes on inspections • Do not use organic solvents or alkali for cleaning. • Turn off the power before cleaning. • Tighten terminals and screws to specified torque. Inspection procedures Check points Check... -
Page 55: Chapter 7. Troubleshooting
Chapter 7. TROUBLESHOOTING 7 - 1 Error Messages and Countermeasure The error messages of the EST and the counter measures are as follows. [CHx communications error] An error has occurred in communications on CHx. Probable causes are as follows: 1) The settings (node numbers, communication baud rate, communication format, etc.) of the application program and of the connected equipment do not match each other. -
Page 56: Checks To Be Performed In The Event Of A Problem
EST and PLC communications Are the node no., baud rate and checksum of not possible. the communication module correctly set? EST240Z Are the communications settings correct? Application data Are the device settings of the smart objects, communications port and node no. settings correct? Switches do not respond. -
Page 57: Chapter 8. Disposal
Chapter 8. DISPOSAL 8 - 1 Precautions on discarding EST CAUTION When you discard the EST, discard it as industrial waste, following regulations and rules stipulated by your local self-governing body. -
Page 58: General Specifications
Chapter 9. SPECIFICATIONS 9 - 1 General Specifications Electrical specifications Items Specifications Power supply voltage 24Vdc ±15% (20.4 to 27.6V) Current 1A or less Withstand voltage 500Vac for 1 min. (Power supply - FG, signal cables - power supply /FG) Insulation resistance More than 10MΩ(500Vdc) (Power supply - FG, signal cables - power supply /FG) -
Page 59: Performance Specifications
Chapter 9. SPECIFICATIONS 9 - 2 Performance Specifications Items Specifications Display devices 5.7 inch Color STN LCD Display color 256 colors BMP(images)*1 / 64 colors(smart objects) 115 × 86 Effective display area 16 × 16 pixels : 20 characters × 15 lines Display characters 320 ×... -
Page 60: Interface Specifications
Chapter 9. SPECIFICATIONS 9 - 3 Interface Specifications Interface specifications Channel Interface Communication No.of units Transmission Notes speed to connect distance[m] Infrared communication Front 9600 to 115.2kbps (conform to IrDA1.0) RS-232C based DSUB 9 pins 9600 to 115.2kbps (SD,RD,RS,CS) RS-485 based 9600 to 115.2kbps 1000 M3 terminal box... -
Page 61: External Dimensions
Chapter 9. SPECIFICATIONS 9 - 4 External Dimensions Unit : mm... - Page 62 Index - A - - N - AP Editor Nomenclature and Functions • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •...
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Page 63: Revision History
Revision History Printed Manual Number Edition Revised pages Description Date 00-09 CP-SP-1065E 1st Edition 01-02 2nd Edition iv, v, 4-3, 4-10 Manual name changed 02-01 3rd Edition iii Contents about “battery” were changed. Manual name changed Model Numbers was changed Contents of “Option cover”... - Page 64 Specifications are subject to change without notice. Advanced Automation Company Totate International Building 2-12-19 Shibuya Shibuya-ku Printed in Japan. Tokyo 150-8316 Japan 1st Edition: Issued in Sep., 2000(C) URL: http://www.yamatake.com 5th Edition: Issued in June, 2004(E) This has been printed on recycled paper. (02)
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