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Big Dog Motorcycles 2006 K-9 Owner's Manual
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Big Dog Motorcycles 2006 K-9 Owner's Manual

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2006 K-9 OWNER’S MANUAL
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Summary of Contents for Big Dog Motorcycles 2006 K-9

  • Page 1 2006 K-9 OWNER’S MANUAL WARNING...
  • Page 2 TABLE OF CONTENTS SECTION PAGE 1. GENERAL INFORMATION ..............4 2. MAJOR COMPONENTS ..............22 3. MAINTENANCE & STORAGE ............47 4. WARRANTY..................77...
  • Page 3 HOW TO USE THIS MANUAL MAINTENANCE RIDING TIP WARNING CONTACT US...
  • Page 4 QUICK START GUIDE WARNING INITIAL BREAK-IN FIRST 3,000 MILES AFTER 3,000 MILES 2006 K-9 GENERAL INFORMATION...
  • Page 5 QUICK START GUIDE RPM TO MPH CONVERSION 2006 K-9 GENERAL INFORMATION...
  • Page 6 QUICK START GUIDE COLD STARTING PROCEDURE IMPORTANT: 2006 K-9 GENERAL INFORMATION...
  • Page 7 QUICK START GUIDE NOTE: HOT ENGINE START 2006 K-9 GENERAL INFORMATION...
  • Page 8 QUICK START GUIDE SHUTTING DOWN SHIFTING INTO NEUTRAL TURN SIGNALS RIDING THE MOTORCYCLE 2006 K-9 GENERAL INFORMATION...
  • Page 9 QUICK START GUIDE NOTE: NOTE: 2006 K-9 GENERAL INFORMATION...
  • Page 10 SPECIFICATIONS 2006 K-9 GENERAL INFORMATION...

  • Page 11: Vehicle Identification

    VEHICLE IDENTIFICATION VEHICLE ID NUMBER ENGINE ID NUMBER TRANSMISSION ID NUMBER 2006 K-9 GENERAL INFORMATION...
  • Page 12 TIRES WARNING 2006 K-9 GENERAL INFORMATION...
  • Page 13 TIRES CUTS AND ABRASIONS TIRE INTEGRITY AIR PRESSURE RECOMMENDATIONS REAR: 42 PSI FRONT: 40 PSI 2006 K-9 GENERAL INFORMATION...
  • Page 14 CARGO AND PASSENGER WEIGHT WARNING CARRYING TRAVEL GEAR 2006 K-9 GENERAL INFORMATION...
  • Page 15 CARGO AND PASSENGER WEIGHT CARRYING A PASSENGER WARNING 2006 K-9 GENERAL INFORMATION...

  • Page 16: General Information

    GENERAL INFORMATION WARNING FUELING 2006 K-9 GENERAL INFORMATION...
  • Page 17 GENERAL INFORMATION HEAT EXHAUST HAZARDS SECURITY TOWING LOANING TO OTHERS 2006 K-9 GENERAL INFORMATION...
  • Page 18 GENERAL INFORMATION ROAD CONDITIONS PARKING WARNING 2006 K-9 GENERAL INFORMATION...
  • Page 19 GENERAL INFORMATION GOOD JUDGMENT SAFE SPEED RIDING TIP 2006 K-9 GENERAL INFORMATION...
  • Page 20 GENERAL INFORMATION FRAME CONSTRUCTION FRONT SUSPENSION REAR SUSPENSION 2006 K-9 GENERAL INFORMATION...
  • Page 21 GENERAL INFORMATION 2006 K-9 GENERAL INFORMATION...

  • Page 22: Major Components

    SECTION 2 MAJOR COMPONENTS 2006 K-9 MAJOR COMPONENTS...
  • Page 23 BATTERY BATTERY SEAT REMOVAL WARNING 2006 K-9 MAJOR COMPONENTS...
  • Page 24 CONTROLS A. CLUTCH HAND LEVER B. HEAD LAMP HIGH/LOW SWITCH C. HORN SWITCH D. LEFT TURN SIGNAL WARNING 2006 K-9 MAJOR COMPONENTS...
  • Page 25 CONTROLS E. ELECTRIC STARTER SWITCH F. ENGINE STOP SWITCH G. FRONT BRAKE HAND LEVER H. THROTTLE CONTROL GRIP I. THROTTLE FRICTION ADJUSTING SCREW J. RIGHT TURN SIGNAL 2006 K-9 MAJOR COMPONENTS...
  • Page 26 GEAR SHIFTER WARNING GEAR SHIFTER 2006 K-9 MAJOR COMPONENTS...
  • Page 27 GEAR SHIFTER 2006 K-9 MAJOR COMPONENTS...
  • Page 28 POWER TRAIN SYSTEM 2006 K-9 MAJOR COMPONENTS...
  • Page 29 POWER TRAIN SYSTEM SYSTEM COMPONENTS A. V-TWIN, 117 CUBIC-INCH, FOUR-STROKE ENGINE B. CHAIN DRIVEN PRIMARY DRIVE C. BAKER 6-SPEED TRANSMISSION D. RIGHT SIDE BELT DRIVEN FINAL DRIVE 2006 K-9 MAJOR COMPONENTS...
  • Page 30 CLUTCH MANUAL, MULTI-PLATE CLUTCH 2006 K-9 MAJOR COMPONENTS...
  • Page 31 CLUTCH CLUTCH ADJUSTMENTS WARNING 2006 K-9 MAJOR COMPONENTS...
  • Page 32 ELECTRICAL SYSTEM 2006 K-9 MAJOR COMPONENTS...
  • Page 33 A. BATTERY; B. STARTING MOTOR 2. CHARGING C. IGNITION SYSTEM; D. ENGINE OFF/RUN SWITCH; E. ELECTRONIC HARNESS; F. SPARK PLUGS 3. IGNITION G. ALTERNATOR; H. VOLTAGE REGULATOR 4. LIGHTING I. HEADLIGHT; J. TAIL LIGHT; K. TURN SIGNALS WARNING 2006 K-9 MAJOR COMPONENTS...
  • Page 34 ELECTRICAL SYSTEM 2006 ELECTRONIC DEVICES AND THEIR DEFAULTS 2006 K-9 MAJOR COMPONENTS...
  • Page 35 ELECTRICAL SYSTEM 2006 K-9 MAJOR COMPONENTS...

  • Page 36: Ignition Switch

    IGNITION SWITCH IGNITION KEY OFF IGNITION KEY ON COIL COVER & IGNITION SWITCH SWITCH POSITIONS 2006 K-9 MAJOR COMPONENTS...
  • Page 37 IGNITION SWITCH WARNING 2006 K-9 MAJOR COMPONENTS...
  • Page 38 DISPLAY WARNING A. LEFT TURN INDICATOR LIGHT B. OIL INDICATOR LIGHT C. TRANSMISSION NEUTRAL LIGHT D. HIGH BEAM LIGHT TACHOMETER E. RIGHT TURN INDICATOR LIGHT 2006 K-9 MAJOR COMPONENTS...
  • Page 39 DISPLAY F. SPEEDOMETER/ODOMETER G.TACHOMETER WARNING 2006 K-9 MAJOR COMPONENTS...
  • Page 40 BRAKE SYSTEM 2006 K-9 MAJOR COMPONENTS...
  • Page 41 B. FOUR-PISTON CALIPER C. BRAIDED STAINLESS STEEL LINE D. 5/8” BORE MASTER CYLINDER & RESERVOIR REAR BRAKE COMPONENTS E. REAR DISC ROTOR F. FOUR-PISTON CALIPER G. BRAIDED STAINLESS STEEL LINE H. 5/8” BORE MASTER CYLINDER & RESERVOIR 2006 K-9 MAJOR COMPONENTS...
  • Page 42 BRAKE SYSTEM FOR NORMAL BRAKING WARNING MAINTAINING BRAKE SYSTEM INTEGRITY 2006 K-9 MAJOR COMPONENTS...
  • Page 43 BRAKE SYSTEM WARNING 2006 K-9 MAJOR COMPONENTS...
  • Page 44 FUEL SYSTEM TANK CAPACITY Main Capacity 4.0 gal Reserve Capacity 0.4 gal Total Capacity 4.4 gal 2006 K-9 MAJOR COMPONENTS...
  • Page 45 FUEL SYSTEM A. FUEL TANK B. FUEL VALVE C. CARBURETOR D. FUEL LINE E. ENRICHENER F. THROTTLE GRIP AND CABLES 2006 K-9 MAJOR COMPONENTS...
  • Page 46 FUEL VALVE FUEL VALVE FUEL ON FUEL OFF FUEL RESERVE 2006 K-9 MAJOR COMPONENTS...

  • Page 47: Maintenance & Storage

    SECTION 3 MAINTENANCE & STORAGE 2006 K-9 MAINTENANCE & STORAGE...
  • Page 48 MAINTENANCE WARNING 2006 K-9 MAINTENANCE & STORAGE...
  • Page 49 MAINTENANCE GENERAL INSPECTION 2006 K-9 MAINTENANCE & STORAGE...
  • Page 50 MAINTENANCE 2006 K-9 MAINTENANCE & STORAGE...
  • Page 51 MAINTENANCE LOG...
  • Page 54 SERVICE 2006 K-9 MAINTENANCE & STORAGE...
  • Page 55 SERVICE AIR FILTER 2006 K-9 MAINTENANCE & STORAGE...
  • Page 56 SERVICE FUEL TANK STRAINER WARNING CHECK OIL LEVEL 2006 K-9 MAINTENANCE & STORAGE...
  • Page 57 SERVICE ENGINE OIL CHANGING ENGINE OIL 2006 K-9 MAINTENANCE & STORAGE...
  • Page 58 SERVICE ENGINE OIL FILTER TAPPET OIL FILTER SCREEN WINTER LUBRICATION 2006 K-9 MAINTENANCE & STORAGE...
  • Page 59 SERVICE TRANSMISSION LUBRICANT CHECKING TRANSMISSION LUBRICANT LEVEL 2006 K-9 MAINTENANCE & STORAGE...
  • Page 60 SERVICE CHANGING TRANSMISSION LUBRICANT PRIMARY DRIVE LUBRICANT CHECKING PRIMARY DRIVE LUBRICANT LEVEL 2006 K-9 MAINTENANCE & STORAGE...
  • Page 61 SERVICE C H A N G I N G P R I M A R Y D R I V E LUBRICANT 2006 K-9 MAINTENANCE & STORAGE...
  • Page 62 SERVICE PRIMARY DRIVE CHAIN INSPECTION ADJUSTABLE REAR SHOCKS 2006 K-9 MAINTENANCE & STORAGE...
  • Page 63 SERVICE WARNING LENGTH ADJUSTMENTS 2006 K-9 MAINTENANCE & STORAGE...
  • Page 64 SERVICE FRONT FORK OIL LUBRICATION DRIVE BELT INSPECTION 2006 K-9 MAINTENANCE & STORAGE...
  • Page 65 SERVICE SHIFTER LINKAGE ADJUSTMENT FRONT AND REAR BRAKE INSPECTION 2006 K-9 MAINTENANCE & STORAGE...
  • Page 66 SERVICE BRAKE LINE AND MASTER CYLINDER INSPECTION AND SERVICING WARNING CARBURETOR CONTROLS 2006 K-9 MAINTENANCE & STORAGE...
  • Page 67 SERVICE CLUTCH CABLE INSPECTION AND ADJUSTMENT ALTERNATOR CHARGING RATE AND VOLTAGE REGULATOR BATTERY SERVICING AND INSTALLATION 2006 K-9 MAINTENANCE & STORAGE...
  • Page 68 SERVICE WARNING SPARK PLUG/PLUG WIRE INSPECTION AND REPLACEMENT 2006 K-9 MAINTENANCE & STORAGE...
  • Page 69 SERVICE HEADLIGHT REPLACEMENT TURN SIGNALS 2006 K-9 MAINTENANCE & STORAGE...
  • Page 70 CLEANING WARNING GENERAL CLEANING 2006 K-9 MAINTENANCE & STORAGE...
  • Page 71 CLEANING CHROME LEATHER PAINT 2006 K-9 MAINTENANCE & STORAGE...
  • Page 72 CLEANING WARNING STORAGE 2006 K-9 MAINTENANCE & STORAGE...
  • Page 73 STORAGE PREPARING YOUR MOTORCYCLE FOR STORAGE WARNING 2006 K-9 MAINTENANCE & STORAGE...
  • Page 74 STORAGE REMOVING YOUR MOTORCYCLE FROM STORAGE 2006 K-9 MAINTENANCE & STORAGE...
  • Page 75 TROUBLE-SHOOTING TROUBLE-SHOOTING GUIDE ENGINE 2006 K-9 MAINTENANCE & STORAGE...
  • Page 76 TROUBLE-SHOOTING 2006 K-9 MAINTENANCE & STORAGE...
  • Page 77 TROUBLE-SHOOTING 2006 K-9 MAINTENANCE & STORAGE...
  • Page 78 TROUBLE-SHOOTING LUBRICATION SYSTEM ELECTRICAL SYSTEM 2006 K-9 MAINTENANCE & STORAGE...
  • Page 79 TROUBLE-SHOOTING CLUTCH SYSTEM TRANSMISSION 2006 K-9 MAINTENANCE & STORAGE...
  • Page 80 TROUBLE-SHOOTING BRAKES 2006 K-9 MAINTENANCE & STORAGE...

  • Page 81: Warranty

    SECTION 4 WARRANTY 2006 K-9 WARRANTY...
  • Page 82 WARRANTY 2006 K-9 WARRANTY...
  • Page 83 WARRANTY TRANSFER OF WARRANTY PARTS AND LABOR NOT COVERED 2006 K-9 WARRANTY...
  • Page 84 WARRANTY 2006 K-9 WARRANTY...
  • Page 85 WARRANTY LIMIT OF LIABILITY 2006 K-9 WARRANTY...
  • Page 86 WARRANTY 2006 K-9 WARRANTY...
  • Page 87 WARRANTY LEGAL RIGHTS 2006 K-9 WARRANTY...
  • Page 88 WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS LIMITED WARRANTY ON EMISSION CONTROL SYSTEM 2006 K-9 WARRANTY...
  • Page 89 WARRANTY 2006 K-9 WARRANTY...
  • Page 90 WARRANTY LIMITATIONS UNDER EMISSION CONTROL SYSTEM WARRANTY 2006 K-9 WARRANTY...
  • Page 91 WARRANTY OWNER’S WARRANTY RESPONSIBILITIES 2006 K-9 WARRANTY...
  • Page 92 WARRANTY TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED REPORTING SAFETY DEFECTS 2006 K-9 WARRANTY...
  • Page 93 WARRANTY NOTICE OF WARRANTY DISPUTE RESOLUTION PROGRAM 2006 K-9 WARRANTY...
  • Page 94 WARRANTY 2006 K-9 WARRANTY...
  • Page 95 WARRANTY STATE WARRANTY ENFORCEMENT LAWS 2006 K-9 WARRANTY...
  • Page 96 WARRANTY 2006 K-9 WARRANTY...
  • Page 97 WARRANTY TRANSFER 2006 K-9 WARRANTY TRANSFER...
  • Page 99 WARRANTY TRANSFER 2006 K-9 WARRANTY TRANSFER...