Monster Moto MMK80 Owner's Manual
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Monster Moto MMK80 Owner's Manual

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MMK80
Go-kart
Monster Moto, LLC
1001 S. Jupiter Rd.
Garland, TX 75042
Monstermoto.com
Phone: 855-833-6483
All rights reserved. © 2014
MADE IN CHINA
Owner's Manual
This operator's manual contains important safety information and maintenance
information. Read it carefully before using this vehicle. Failure to follow the warnings
contained in this operator's manual could result in INJURY or DEATH.
Keep this manual in a safe place. It is very important that this owner's manual be
reviewed by all riders. It should be considered a permanent part of the go-kart
and should remain with the vehicle if the vehicle is transferred to a new owner.
This manual contains the latest product information available before printing. Due to
product improvements or production changes, there could be discrepancies between
the information contained in this manual and accurate product information. Monster
Moto, LLC (Monster Moto) reserves the right to make changes at any time, without
notice and without obligation to make the same or similar changes to any vehicle previ-
ously built or sold.
No part of this publication may be reproduced or copied without written permission
from Monster Moto.

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Summary of Contents for Monster Moto MMK80

  • Page 1 Monster Moto, LLC (Monster Moto) reserves the right to make changes at any time, without notice and without obligation to make the same or similar changes to any vehicle previ- ously built or sold.

  • Page 2: Table Of Contents

    PROBLEMS? DO NOT RETURN TO STORE! CALL US! Contents Warranty Information Introduction and Safety Messages 2 - 6 Operating Controls 7- 10 Before Riding 11- 12 Basic Operation & Riding Technique 13 -14 Starting and Stopping the Engine Braking Technique Parking &...

  • Page 3: Warranty Information

    Warranty Information Congratulations on your decision to purchase a Monster Moto power sports product! We are pleased that you have chosen a Monster Moto product, and we are dedicated to supporting your successful and safe power sports recreation experience! We are grateful for your business and, in order to assure your quality experience, please review and make note of the following warranty related issues: KEEP YOUR RECEIPT: Proof of purchase will be required to substantiate any warranty claim.

  • Page 4: Introduction And Safety Messages

    855-833-6483. Please be sure to register your Monster Moto product online or by mail and notify us of any changes in contact information so we may contact you in the future with any important product information.

  • Page 5: Important Safety Information

    Your personal safety, and the safety of those around you, is extremely important. Operating this go- kart safely is an important responsibility. Monster Moto has provided operating procedures and other information with labels on your go- kart and in this manual to help you make informed decisions about safety. This information will alert you to potential hazards that could harm you or others.
  • Page 6 Even a crash at slow speed can result in a fatal head injury if you are not wearing a helmet. Monster Moto recommends wearing helmets that have been certified for safety by helmet testing organizations that are independent from the helmet manufacturer. We also recommend that you wear eye protection, boots, gloves, and other protective gear such as off-road riding pants.
  • Page 7 Even if you have driven other go-karts, take time to become familiar with how your Monster Moto go-kart works and handles. Practice in a safe area until you build your skills and get accustomed to this go-kart’s size and weight.
  • Page 8 As a parent it is your responsibility to be sure that the go-kart is properly maintained and kept in safe operating condition. Modifying this go-kart or using parts not manufactured by Monster Moto can make your go-kart unsafe. Before you consider making any modifications or adding an accessory, please read the following information carefully.

  • Page 9: Operating Controls 7

    Shut Off Pull Start Disc Brake Attaching the Steering Wheel Your Monster Moto MMK80 is shipped with the steering wheel attached, but lowered for shipping. You will need to secure the steering wheel to the front cross-frame before operating. To attach the steering wheel, follow the steps below: 1.

  • Page 10: Operating Controls

    PROBLEMS? DO NOT RETURN TO STORE! CALL US! Attaching the Roll Bar, Flag & Front Bumper To attach the roll bar, follow the steps below: 1. Attach the plastic mounting caps on the ends of both bars. 2. Use provided allen screws to attach roll bar to brace. 3.

  • Page 11: Brake Pedal

    855-833-6483 OR EMAIL US AT info@monstermoto.com Operating Controls Fuel Valve The two way fuel valve is used to control the flow of fuel from the gas tank to the carburetor. The valve is located under the gas tank. Turning the fuel valve to the “ON” posi- tion before starting the engine allows fuel to flow from the tank to the carburetor.
  • Page 12 Brake Mechanism The MMK80 go-kart is equipped with a rear hydraulic disc brake. It provides power to safely bring the go-kart to a stop. It will also hold the go-kart at a stop if the engine is running.

  • Page 13: Before Riding

    855-833-6483 OR EMAIL US AT info@monstermoto.com Before Riding Before you ride, you must be absolutely sure that you and your go-kart are ready to ride. To help you get prepared, this section of the manual will discuss how to evaluate your riding readiness and how to perform our recommended pre-ride inspection of your go-kart.
  • Page 14 Brakes - Press down on the brake pedal to be sure the brakes are working properly. Remember, make sure you or your Authorized Monster Moto Service Center correct any problems before you ride the go-kart.

  • Page 15: Basic Operation & Riding Technique

    Even if you have ridden other go-karts in the past, take time to get familiar with the way the Monster Moto go-kart works and handles. Always practice in a safe area until you have built your skill level to a point at which you can safely ride the go-kart.

  • Page 16: Starting And Stopping The Engine

    PROBLEMS? DO NOT RETURN TO STORE! CALL US! Starting & Stopping the Engine Starting Procedure (cont.) 3. Once the engine starts, warm up the engine by pushing and releasing the gas pedal slightly. 4. About 15 seconds after the engine starts, push the choke lever all the way to the left (fully off ). 5.

  • Page 17: Braking Technique

    855-833-6483 OR EMAIL US AT info@monstermoto.com Braking Technique This section will cover basic braking technique for your go-kart. To slow or stop the go- kart, press down on the brake pedal firmly and smoothly. Gradually increase your braking pressure as you feel it is needed. Generally, reduce your speed and complete your braking before you begin a turn.

  • Page 18: Maintaining Your Go-Kart

    To help keep your go-kart well maintained, this section includes a maintenance schedule for required servicing and step-by-step instructions on how to perform specific maintenance tasks. In this section you will also find important safety precautions and tips for keeping your Monster Moto go-kart looking good.

  • Page 19: Maintenance Schedule

    Authorized Service Center. If you decide to do your own maintenance, use only replacement parts that you have purchased from a Monster Moto dealer or directly from Monster Moto.

  • Page 20: Component Locations

    PROBLEMS? DO NOT RETURN TO STORE! CALL US! Component Locations Disc Brake Fuel Shut Gas Cap Air Filter Carburetor Oil Fill Oil Drain Tension Bolts...

  • Page 21: Fuel & Engine Oil

    87 or higher. Most service stations will display the octane rating above each pump. Although it is not required, Monster Moto recommends using premium gasoline with a 92 octane rating or higher to ensure maximum performance and reliability. This engine is not designed to work with ethanol blended fuel.
  • Page 22 PROBLEMS? DO NOT RETURN TO STORE! CALL US! Basic Maintenance Procedures Engine Oil Recommendation SAE 10W-30 is recommended for use in most climates. See the oil/air temperature chart to help you choose the best oil for your climate: SAE Viscosity Grades AMBIENT TEMPERATURE CAUTION Your go-kart does not need oil additives.

  • Page 23: Air Filter

    855-833-6483 OR EMAIL US AT info@monstermoto.com Basic Maintenance Procedures Changing Engine Oil 1. Park the go-kart on a firm level surface. 2. Remove the oil fill cap/dipstick. 3. Place an oil drain pan under the engine. 4. Unscrew and remove the oil drain bolt. 5.

  • Page 24: Spark Plug

    If your plug looks like this, have your go-kart serviced by your Authorized Monster Moto Service Center immediately. A carbon fouled plug will be completely black with no gloss. An oil fouled plug will appear a dark shiny brown or shiny black as shown above. An oil fouled plug is caused when the engine oil seeps by the piston ring and is burned with the fuel.

  • Page 25: Rear Brake Adjustment

    855-833-6483 OR EMAIL US AT info@monstermoto.com Basic Maintenance Procedures Bleeding Rear Brakes If your go-kart will no longer stop safely or the pedal feels “mushy” when applying the brakes, you will need to bleed the brakes. This section will walk you through the process to properly bleed the brakes.

  • Page 26: Tires

    • Inspect your rims. If you notice the rims are bent or dented, take your go-kart to the nearest Authorized Monster Moto Service Center for assistance in replacing rim. • Measure the tread depth of the tires. Replace all tires before the tread depth gets below 0.16in (4mm) or anytime you notice a reduction in your traction.

  • Page 27: Drive Chain

    If your tire has been punctured, repair or replace it immediately. You may repair the with a patch, but it will never be as durable or reliable as a new tire. If you need a replacement tire, purchase genuine Monster Moto parts or another tire the same size. WARNING Do not attempt to replace the tire if you do not have the proper tools.
  • Page 28 4. Inspect the sprockets for wear or damage. Monster Moto recommends that you replace the sprockets when you install a new drive chain. 5. Pass the chain over the sprockets and join the ends of the chain with the master link. For ease of assembly, hold the chain ends against adjacent rear sprocket teeth while inserting the master link.
  • Page 29 Basic Maintenance Procedures Drive Chain Adjustment Your Monster Moto MMK80 go-kart uses a jack-shaft plate to transfer power from the engine to the rear wheel. This set-up requires use of two drive chains, both of which need to be maintained in order to keep your go-kart operating smoothly.

  • Page 30: Drive Chain Lubrication

    PROBLEMS? DO NOT RETURN TO STORE! CALL US! Basic Maintenance Procedures Drive Chain Lubrication Proper chain lubrication is essential to maintain- ing proper operating life for the go-kart drive train. Remove the engine chain guard cover and raise the rear of the go-kart so the rear wheel turns freely.

  • Page 31: Troubleshooting

    4. Engine Start Condition - Start the engine by using the normal starting procedure. Does the engine start but then stop quickly afterward? - Improper choke operation - Dirty or improperly adjusted carburetor (Contact your Authorized Monster Moto Service Center) - Intake manifold/pipe leak...
  • Page 32 PROBLEMS? DO NOT RETURN TO STORE! CALL US! Troubleshooting Engine Lacks Power 1. Examine the Drivetrain - Raise the wheel off the ground and spin by hand. Does the wheel spin freely? - Brake dragging, improperly mounted brake pads - Worn or damaged wheel bearings - Bent axle - SEE STEP 2 2.
  • Page 33 8. Engine Condition Inspection - Accelerate rapidly and ride at high speed. Does the engine knock? - See your Authorized Monster Moto Service Center to have your go-kart serviced. - Worn piston and cylinder (replace engine) - Wrong type of fuel (octane rating)
  • Page 34 2. Carburetor Inspection - Disassemble the carburetor and check for clogs. Was the carburetor clogged and dirty? - See your Authorized Monster Moto Service Center to have your go-kart serviced. - Carburetor is not serviced frequently enough, contaminated fuel Poor Handling...

  • Page 35: Resolving The Unexpected

    855-833-6483 OR EMAIL US AT info@monstermoto.com Resolving the Unexpected General Guidelines If you encounter trouble during a ride, the first thing you should do is stop as soon as it is safely pos- sible. Do not continue to ride if you have a flat tire, if you hear an unusual noise or if your go-kart just does not feel right.

  • Page 36: If You Crash

    PROBLEMS? DO NOT RETURN TO STORE! CALL US! Resolving the Unexpected If You Have a Flat Tire How you handle a flat tire on the trail will depend on the severity of damage to the tire and what tools and supplies you keep with you. If you have a slow leak or a minor puncture, there are two ways you can try to make a temporary repair: 1.

  • Page 37: Emissions Control Warranty

    MONSTER MOTO recommends that you retain all receipts covering maintenance on your vehicle, but MONSTER MOTO cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
  • Page 38 MONSTER MOTO brand vehicle for any purpose. Some states do not allow the exclusion or limitation of any incidental or consequential damages, so the above limitations may not apply to you.
  • Page 39 855-833-6483 OR EMAIL US AT info@monstermoto.com Register your Monster Moto MMK80 go-kart so that we can provide you with the fastest solutions to any problems you may have with your product and so we can keep you up to date regarding any product updates.
  • Page 40 MMK80 Go-kart Product Registration Please complete and mail this card within 10 days of initial purchase or register online at Monstermoto.com. Monster Moto Registration Form Name ___________________________________________Age __________ Address _________________________________________________________ City __________________________________State _____Zip ______________ Email ___________________________________________________________ Home Phone _____________________________________________________ Work Phone _____________________________________________________...

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