GORMAN-RUPP VG3B3-B Installation, Operation And Maintenance Manual

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Aqua UltraFiltration™

OPERATION & MAINTENANCE

MANUAL

AUGUSTA CORRECTIONAL

FACILITY

CRAIGSVILLE, VIRGINIA

PROJECT I.D. 107150D

This manual may not be copied all or in part without the express written permission of Aqua-Aerobic Systems, Inc.

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Page 1 Aqua UltraFiltration™ OPERATION & MAINTENANCE MANUAL AUGUSTA CORRECTIONAL FACILITY CRAIGSVILLE, VIRGINIA PROJECT I.D. 107150D © 2008 Aqua-Aerobic Systems, Inc. All rights reserved. This manual may not be copied all or in part without the express written permission of Aqua-Aerobic Systems, Inc.
Page 2 Project Associates OWNER CONTRACTOR Virginia Department of Corrections F.L. Showalter, Inc. 6900 Atmore Drive 2900 Fulks Street Richmond, VA 23225 Lynchburg, VA 24501 Phone:434-845-2388 ENGINEER AQUA-AEROBIC SALES REPRESENTATIVE ARCADIS U.S., Inc. Ritchie Environmental Solutions, LLC 1100 Welborne Drive, Suite 100 6209 Lansgate Road Richmond, VA 23229 Midlothian, VA 23112...
Page 3 Aqua UltraFiltration™ O&M Table of Contents Aqua UltraFiltration™ O&M Manual Book Cover Sheet Associates Sheet Table of Contents SECTION 1 GENERAL INFORMATION A. Technical Support Contact Sheet EP-10033 B. Product Manuals Special Messages EP-10050 C. Equipment Safety Documents and Precautions 1.
Page 4 Aqua UltraFiltration™ O&M Table of Contents J. Material Safety Data Sheets 1. MSDS Sheet Reading Guide EP-10348 2. Stainless Steel EP-50049 3. Paint and Coating Tnemec Series N69 - Paint EP-50170-001 Tnemec Series N69 - Converter EP-50170-002 4. Adhesive Anchors Simpson i.
Page 5 2613852 b. 8 inch with Signal Converter 2612115 4. Pressure Transmitter a. Keller Valueline 0-50 psi 2616711 D. Pump 1. Membrane Feed Gorman-Rupp VG3B3-B 2616713 Teco 7.5 HP 1800 RPM 2616716-2 2. Backwash Gorman-Rupp VG3C3-B 2616695 Teco 20HP 1800 RPM 2616696-2 E.
Page 6 Aqua UltraFiltration™ O&M Table of Contents G. Air Compressor and Accessories 1. Air Compressor 9107150D7005 2. Filter-Regulator Combination 2613574 SECTION 5 ELECTRICAL CONTROL PANEL COMPONENT INFORMATION A. Control Panel Safety Precautions Elec EP-10005 B. Electrical Lock-out Procedures Elec EP-10095 C. Cable, Conduit, and Wire 1.
Page 7 Aqua UltraFiltration™ O&M Table of Contents H. Enclosure Environment Control 1. Corrosion Inhibitor 2607334 2. Heat Exchanger 27526644 3. Temperature Switch 2700943 I. Fuse 1. Midget 1 Amp Branch 2608762 2. Midget 2 Amp Branch 2750398 3. Midget 7 Amp Branch 2609345 4.
Page 8 Aqua UltraFiltration™ O&M Table of Contents O. Network 1. Ethernet Switch 2750838 2. Ethernet Switch 2702571 3. Ethernet Switch 2701269 4. Connector Housing 2702607 5. Connector Housing Panel 2752670 P. Pilot Device 1. Selector Switch 3 Position H-O-A SQD 2752247 2.
Page 9 Aqua UltraFiltration™ O&M Table of Contents V. Terminal Block and Accessories 1. Symmetrical Lo DIN Rail 2609910 2. Symmetrical Hi DIN Rail 2750086 3. 35 Amp Terminal Marker 2751199 4. 35 Amp Terminal Block 2751299 5. 35 Amp Terminal End Barrier 2751302 6.
Page 10 Thermo Scientific AV38 EP-50285 pH Probe Thermo Scientific pH EP-50290 Pressure Transmitter Keller Valueline 4. Membrane Module Inge T-Rack Vario EP-50309 5. Pumps Gorman-Rupp VG3B3-B VG3C3-B iii. Electric Motor – Teco EP-50099 6. Valves Nibco Wafer Butterfly 1. Butterfly EP-50037 Milliken Butterfly-Milliken 1.
Page 11 Aqua UltraFiltration™ O&M Table of Contents SECTION 7 MECHANICAL DRAWINGS Material Schedule 9107150D7000 Sh. 1 – System Plan View and General List 9107150D7000 Sh. 2 – System Plan View and General List 9107150D7000 Sh. 3 – System Plan View and General List 9107150D7000 Sh.
Page 12 Aqua UltraFiltration™ O&M Table of Contents 9107150D3722 Sh. 5 – Chemical Control Panel Electrical Schematic 9107150D3722 Sh. 6 – Chemical Control Panel Electrical Schematic 9107150D3722 Sh. 7 – Chemical Control Panel Electrical Schematic 9107150D3723 Sh. 1 – Filter Building Remote I-O Panel Elementary 9107150D3723 Sh.
Page 13 Aqua UltraFiltration™ O&M Table of Contents KKK. 9107150D7722 Sh. 3 – Membrane Backwash Pump Remote I-O Panel Elementary LLL. 9107150D7722 Sh. 4 – Membrane Backwash Pump Remote I-O Panel Elementary MMM. 9107150D7723 Sh. 1 – Membrane Remote I-O Panel Elementary NNN.
Page 14 GENERAL INFORMATION...
Page 15 TECHNICAL SUPPORT For Scheduling Equipment Start-Up Services or Technical Support: For scheduling Customer Service Representatives for service trips and/or start-up services please call: 815-654-2501 and ask for the Project Management Department. For assistance with any AASI type equipment including after normal working hours, weekends, emergencies, and Federal Holidays, please call: 800-940-5008 and ask for the Technical Support.
Page 16 PRODUCT MANUALS SPECIAL MESSAGES Your manual contains special messages to bring attention to potential safety concerns, equipment damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and equipment damage. DANGER Indicate an immediately hazardous situation which, if not avoided, will result in death or serious injury.
Page 17 EQUIPMENT SAFETY DOCUMENTS and PRECAUTIONS...
Page 18: Electrical Safety Precautions
ELECTRICAL SAFETY PRECAUTIONS CAUTION  Be aware of electrical hazards: o Electric shock and burns – An electric shock occurs when electric current passes through the body. This can happen when touching an energized part. o Arc-flash burns – An electric arc flash can occur if a conductive object gets too close to a high-amp current source or by equipment failure.
Page 19 ELECTRICAL LOCKOUT / TAG OUT PROCEDURES Consult your facility procedure. Each facility should have a written lockout/tag out program and train employees in this program. The typical program should cover planning for locating and labeling energy sources, identifying employees at risk, how and by whom the equipment is de- energized, releasing of stored energy, verifying that the circuit is de-energized and can't be restarted, voltage testing, grounding requirements, shift changes, coordination with other jobs in progress, a procedure for keeping track of all involved personnel, applying and removing...
Page 20 ELECTRICAL LOCKOUT / TAG OUT PROCEDURES  Return to service. Once work is completed and lockout/tag out devices are removed, tests and visual inspection must confirm that all tools, mechanical restraints, electric jumpers, shorts, and grounds have been removed. Only then is it safe to re-energize and return to service.
Page 21 ELECTRICAL LOCKOUT / TAG OUT PROCEDURES Working on De-Energized Equipment Electrically Safe Condition The most important principle of electrical safety is to assume all electric circuits are energized unless each involved worker ensures they are not. Every circuit and conductor must be tested every time work is done on them.
Page 22 ELECTRICAL LOCKOUT / TAG OUT PROCEDURES Facilities should adopt standard written procedures and training for these common tasks. For instance, when opening and closing disconnects, use the left-hand rule when possible (stand to the right side of the equipment and operate the disconnect switch with the left hand). Approach Distances to Exposed Live Parts The National Fire Protection Association (NFPA) defines three approach boundaries for shock hazards and one for arc flash.
Page 23 ELECTRICAL LOCKOUT / TAG OUT PROCEDURES Wet or Damp Locations Work in wet or damp work locations (i.e., areas surrounded or near water or other liquids) should not be performed unless it is absolutely critical. Electrical work should be postponed until the liquid can be cleaned up.
Page 24: General Safety Precautions
Aqua UltraFiltration™ Membrane System GENERAL SAFETY PRECAUTIONS WARNING Disconnect and lock out all power sources to equipment before performing maintenance. GENERAL SAFETY  Read the installation, operation and maintenance instructions in the owner’s manual before work begins.  Read and obey all warnings and other safety information within this manual and those attached to equipment.
Page 25: Control Panel Safety Precautions
CONTROL PANEL SAFETY PRECAUTIONS CAUTION  Be aware of electrical hazards: o Electric shock and burns – An electric shock occurs when electric current passes through the body. This can happen when touching an energized part. o Arc-flash burns – An electric arc flash can occur if a conductive object gets too close to a high-amp current source or by equipment failure.
Page 26 ® AquaSBR Sequencing Batch Reactor Outline for Manufacturers Training 1. Familiarization 1.1. Show catalogue, parts lists, drawings, etc., in the plant files and O&M manuals. 1.2. Check out the installation of the specific equipment items. 1.3. Answer questions. 2. Safety 2.1.
Page 27 November 4, 2013 Correspondence ID#: AAL-29899 F. L. Showalter, Inc. Attn: James Jordan, Proj. Mgr. 2900 Fulks St. Lynchburg, Virginia 24506 Ph# 434/845-2388 Fax# 434/845-3040 Email: jjordan@flshowalter.com Project: AUGUSTA CORRECTIONAL CENTER VA F.L. Showalter PO@ 185-6-11K AASI Project ID# 107150D / SO# 70328 Correspondence ID# AAL-29899 10/11/13, Revised 11/4/13 Dear Mr.
Page 28 Page 2 of 2 November 4, 2013 membrane fiber shall break within the first five (5) years of operation. Should a fiber break within this warranty period, AASI will replace the entire membrane module at no cost to the Owner. 4.
Page 29 WARRANTY; LIMITATION OF LIABILITY; AND DISCLAIMER In return for purchase and full payment for Aqua-Aerobic Systems, Inc. goods, we warrant new goods provided by us to be free from defects in materials and workmanship under normal conditions and use for a period of one year from the date the goods are put into service, or eighteen months from date of shipment (whichever first occurs).
Page 30 U.L. MOTOR REQUIREMENTS...
Page 32: Instrumentation
RECEIVING & HANDLING Receiving When receiving equipment and crates, the shipment should be completely checked to verify that no transit damage has occurred. All equipment and accessories (if any) must be verified against the packing list and bill of lading to assure proper contents. If any damage or shortage exists please notify Aqua-Aerobic Systems, Inc.
Page 33 RECEIVING & HANDLING Handling CAUTION  Care must be taken when handling any type of heavy equipment. Careless handling can result in damage to equipment and/or injury to persons involved.  Do not lift or transport equipment, crates, etc. until all personnel are a safe/approved distance from the work area.
Page 34 STANDARD FORM FOR PRESENTATION OF LOSS AND DAMAGE CLAIMS (Claimant's Number)* (Name of person to whom claim is presented) (Address of claimant) (Name of Carrier) (Date) (Carrier's Number) (Address) This claim for $ is made against the carrier named above by (Amount of claim) (Name of claimant) in connection with the following described shipment(s):...
Page 35 PROTECTIVE COATINGS...
Page 36 Teco Motor Paint Specification The following outlines the general procedures used in painting motors produced by Teco. Cast Iron Motors & Parts Preparation & Painting TECO MOTOR PAINT SPECIFICATION SURFACE TREATMENT SHOT BLASTING (SSPC-SP10) Film Procedures Paints Color Thickness Manufacturer Primary Coating Epoxy Ester...
Page 37 PAINT-TECHNICAL DATA SHEETS...
Page 38 Paint Specification Filter Tanks Tnemec Series N69 With Series 1075 Topcoat Preparation: All weld slag, splatter, and fluxes must be removed from welded areas. All parts are to be de-burred and all rough or sharp edges must be removed and smoothed out in order to provide a level surface for paint.
Page 39 PRODUCT DATA SHEET HI-BUILD EPOXOLINE II N69 or V69 PRODUCT PROFILE GENERIC DESCRIPTION Polyamidoamine Epoxy COMMON USAGE An advanced generation epoxy for protection and finishing of steel and concrete. It has excellent resistance to abrasion and is suitable for immersion as well as chemical contact exposure. Contact your local Tnemec representative for a list of chemicals.
Page 40 PRODUCT DATA SHEET PRODUCT DATA SHEET HI-BUILD EPOXOLINE II | N69 or V69 HI-BUILD EPOXOLINE II | N69 or V69 NUMBER OF COMPONENTS Two: Part A (amine) and Part B (epoxy) PACKAGING 5 gallon (18.9L) pails and 1 gallon (3.79L) cans — Order in multiples of 2. NET WEIGHT PER GALLON N69: 13.67 ±...
Page 41 PRODUCT DATA SHEET ENDURA-SHIELD SERIES 175 ® PRODUCT PROFILE GENERIC DESCRIPTION Aliphatic Acrylic Polyurethane COMMON USAGE A coating highly resistant to abrasion, wet conditions, corrosive fumes, chemical contact and exterior weathering. High build quality combines with project specific primers for two-coat, labor saving systems. Fast curing options are available; see Curing Time.
Page 42 PRODUCT DATA SHEET ENDURA-SHIELD | SERIES 175 ® APPLICATION COVERAGE RATES Conventional Build (Spray, Brush or Roller) Dry Mils (Microns) Wet Mils (Microns) Sq Ft/Gal (m²/Gal) Suggested 2.5 (65) 3.5 (90) 456 (42.3) Minimum 2.0 (50) 3.0 (75) 570 (52.2) Maximum 3.0 (75) 4.5 (115)
Page 43 PASSIVATION DOCUMENTS...
Page 44 Acid Passivating of Stainless Steel Passivation of stainless steel components is a process by which the surfaces of a component are made chemically passive or resistant to corrosion reactions. In general, the passivation process creates a thin protective transparent oxide film and removes surface iron from the component by application of an acid solution.
Page 45 Nitric Acid Passivation of Stainless Steel Surface Preparation: Initial cleaning of surface shall consist of a high pressure wash to remove grease, oils, chemical deposits (except absorbed chemicals), dirt, loose and moderately adherent scale, and other contaminants that are not actually bonded to the metal. Purpose: For use after descaling by mechanical or other chemical methods as a further treatment to remove residual particles of scale or products of...
Page 46 Nitric Acid Passivation of Stainless Steel passivation procedure per ASTM A967-05 Section 11. Testing shall validate the passivity of the surface by one of the methods listed in ASTM A967-05, depending upon the grade of stainless steel used. For 200 or 300 series steel, grade 2205 Duplex Steel or 400 series steel with more than 16% chromium, the copper sulphate test per ASTM A967-05 Section 17 (Practice D) shall be used by applying the copper sulfate solution to an area most prone to corrosion on the parts (e.g.
Page 47 STORAGE PROCEDURES...
Page 48 INTRODUCTION TO STORAGE The following documents summarize the short-term and special long-term storage procedures required for each piece of equipment and/or instrumentation device. The phrase “short-term storage” is recognized herein as storage of equipment less than three months, prior to installation. The phrase “long-term storage”...
Page 49: Control Panel
CONTROL PANEL SHORT & LONG TERM STORAGE PROCEDURES Short Term Storage An installed control panel should have all openings sealed and the door properly latched in the closed position. If power is left applied to the panel, internal devices will protect against normal variations in outside temperature and humidity.
Page 50 CONTROL PANEL SHORT & LONG TERM STORAGE PROCEDURES When determining the proper corrosion inhibitor for your application, assume the enclosure volume to be protected is greater than calculated if (1) the enclosure doors are opened frequently, (2) the enclosure is located in an extremely corrosive area, and/or (3) the enclosure length divided by depth is greater than four (4).
Page 51 INSTRUMENTATION...
Page 52 GENERAL INSTRUMENTATION STORAGE PROCEDURES Unless otherwise specified, all instrumentation must be stored in a climate controlled environment away from the elements with temperatures that range from 4 to 40 ºC (40 to 104 ºF). All electrical cables must be protected from damage and individually tie-wrapped in a coil and kept from being kinked in any way.
Page 53 FLOW METER STORAGE PROCEDURES  Store the device in a dry, dust free location.  The storage temperature should be between -40º to 149º F (-40º to 65º C.).  Avoid continuous direct sunlight.  Store the device in its original packaging if possible. EP-10170 Flow Meter Storage.doc 1 of 1 Copyright ©...
Page 54 LEVEL TRANSDUCERS SHORT & LONG TERM STORAGE PROCEDURES Short Term Storage The level transducer should be stored indoors if possible. If not they should be raised up above the basin wall with the cables coiled up and secured to prevent damage from wind or the elements. This will prevent the possibility of the transducer freezing in the basin and damaging the transducer or cables.
Page 55 Turbidimeter STORAGE PROCEDURES Analyzer and Sensor: Drain fluid from the sensor, clean the inside per directions in Part 4:Section 1 of the O&M manual, then store turbidimeter analyzer and sensor in original packing material indoors in an area where the ambient temperatures of the storage area do not drop below freezing. Calibration Cube: When not in use, properly store the calibration cube assembly inside its protective box in a cool, dry place where ambient temperatures are above freezing.
Page 56 VALVES...
Page 57 VALVES & ELECTRIC ACTUATORS SHORT & LONG TERM STORAGE PROCEDURES NOTICE Wide variations in the temperature of the actuator body for electrical valve assemblies will cause moisture to accumulate within the actuator. This accumulated moisture will damage the electrical components and void the actuator warranty. Once power is applied to the actuator, an internal heater will protect the actuator from moisture accumulations.
Page 58 PUMPS...
Page 59 EXTERNAL CENTRIFUGAL PUMP SHORT & LONG TERM STORAGE PROCEDURES Short Term Storage: Inside storage is recommended for all pumps. If this is not possible, a good canvas or heavy gauge plastic sheathing or tarp should be securely fastened around each pump and motor. This type of protective covering must allow good ventilation to prevent condensation under the covering material.
Page 60 EXTERNAL CENTRIFUGAL PUMP SHORT & LONG TERM STORAGE PROCEDURES Reinstall the drain plug after applying a rust inhibitor and complete piping connection to seal off the pump from any possible moisture that could cause rusting and/or long term corrosion. This procedure must be continued once a year or as storage conditions may require during the entire storage period.
Page 61 MATERIAL SAFETY DATA SHEETS...
Page 62 MSDS Sheet Reading Guide Recommended Format for Material Safety Data Sheets (MSDSs) OSHA's Hazard Communication Standard (HCS) specifies certain information that must be included on MSDSs, but does not require that any particular format be followed in presenting this information (see 29 CFR 1910.1200 (g)).
Page 63 MATERIAL SAFETY DATA SHEET PRODUCT IDENTIFICATION Trade Name: Stainless Steel Synonyms: Nickel-Iron Alloys HAZARDOUS INGREDIENTS Ingredient CAS # Form OSHA/PEL (mg/m ACGIH/TLV (mg/m Aluminum 7429-90-5 Dust, fumes 10.00, 5.00 Carbon 1333-86-4 As carbon black 3.50 3.50 Chromium 7440-47-3 1.00 Cobalt 7440-48-4 Copper 7440-50-8...
Page 64 HEALTH HAZARD INFORMATION Acute Effects: Welding and high temperature cutting may produce dust and fumes. Short-term exposure may cause nausea, fever, irritation of eyes, nose, throat, skin; metallic taste. Chronic Effects: Long-term exposure to welding fumes, gases or dust may result in skin sensitization, neurological damage and respiratory disease.
Page 66 PAINT & COATING MSDS...
Page 67 N-69-11WHA - H-B EPOXOLINE II WHITE PRODUCT SAFETY INFORMATION SHEET This is a condensed document providing safety and health information pertinent to the product. For a complete regulatory MSDS please contact your Tnemec Representative at www.tnemec.com or 1-800-TNEMEC1. Preparation Date: 24-Mar-2009 Revision Date: 24-Mar-2009 Revision Number: 0 2.
Page 68 Inhalation Move to fresh air. Oxygen or artificial respiration if needed. Consult a physician. 5. FIRE-FIGHTING MEASURES Flammable Properties Flammable. Suitable Extinguishing Media Use extinguishing measures that are appropriate to local circumstances and the surrounding environment. Contact with water may cause violent frothing.
Page 69 Eye/face Protection Goggles. If splashes are likely to occur, wear face-shield. Respiratory Protection Use only with adequate ventilation. Do not breathe dust, vapors or spray mist. Ensure fresh air entry during application and drying. If you experience eye watering, headache or dizziness or if air monitoring demonstrates vapor/mist levels are above applicable limits, wear an appropriate, properly fitted respirator (NIOSH approved) during and after application.
Page 70 N-69-0069B - H-B EPOXOLINE II CONVERTER PRODUCT SAFETY INFORMATION SHEET This is a condensed document providing safety and health information pertinent to the product. For a complete regulatory MSDS please contact your Tnemec Representative at www.tnemec.com or 1-800-TNEMEC1. Preparation Date: 24-Mar-2009 Revision Date: 24-Mar-2009 Revision Number: 0 2.
Page 71 5. FIRE-FIGHTING MEASURES Flammable Properties Flammable. Suitable Extinguishing Media Use extinguishing measures that are appropriate to local circumstances and the surrounding environment. Contact with water may cause violent frothing. Use: Carbon dioxide (CO2) - Foam - Dry chemical Hazardous Decomposition Products Oxides of carbon, hydrocarbons. Aldehydes. Specific Hazards Arising from the Chemical Thermal decomposition can lead to release of irritating gases and vapours.
Page 72 Skin Protection Lightweight protective clothing, Apron, Impervious gloves Eye/face Protection If splashes are likely to occur, wear Goggles. Respiratory Protection Use only with adequate ventilation. Do not breathe dust, vapors or spray mist. Ensure fresh air entry during application and drying. If you experience eye watering, headache or dizziness or if air monitoring demonstrates vapor/mist levels are above applicable limits, wear an appropriate, properly fitted respirator (NIOSH approved) during and after application.
Page 73 ADHESIVE ANCHORS MSDS...
Page 74 SIMPSON...
Page 75 SET ADHESIVE - MATERIAL SAFETY DATA SHEET PAGE 1 OF 6 I. PRODUCT AND COMPANY IDENTIFICATION Company: Simpson Strong-Tie Company, Inc. Address: 5956 W. Las Positas Blvd. Pleasanton, CA 94588 Product Name: SET22, SET56, SETPAC10, SETPAC-EZ, SET1.7KT, SET1.7KTA, SET010R, SET020R, SET050R - SET Resin Product Description: High Strength Epoxy Resin Emergency Contact No.:...
Page 76 SET ADHESIVE - MATERIAL SAFETY DATA SHEET PAGE 2 OF 6 V. FIRE-FIGHTING MEASURES Suitable Extinguishing Media: Water fog, carbon dioxide or dry chemical, aqueous foam. Fire And Explosion Hazard: Hazardous decomposition products may occur when materials polymerize at temperatures above 500 F.
Page 77 SET ADHESIVE - MATERIAL SAFETY DATA SHEET PAGE 3 OF 6 REACTIVITY DATA Stability: Stable under normal storage conditions. Conditions To Avoid: Incompatible chemicals, high heat and open flame. Materials To Avoid: Oxidizing agents, acids, organic bases, and amines. Hazardous Decomposition Products:Combustion may produce carbon monoxide, carbon dioxide, aldehydes, acids and other organic substances.
Page 78 SET ADHESIVE - MATERIAL SAFETY DATA SHEET PAGE 4 OF 6 I. PRODUCT AND COMPANY IDENTIFICATION Company: Simpson Strong-Tie Company, Inc. Address: 5956 W. Las Positas Blvd. Pleasanton, CA 94588 Product Name: SET22, SET56, SETPAC10, SETPAC-EZ, SET1.7KT, SET1.7KTA, SET010H, SET020H, SET050H - SET Hardener Product Description: High Strength Epoxy Hardener Emergency Contact No.:...
Page 79 SET ADHESIVE - MATERIAL SAFETY DATA SHEET PAGE 5 OF 6 V. FIRE-FIGHTING MEASURES Suitable Extinguishing Media: Water spray, fog or foam, carbon dioxide, dry chemical, limestone powder. Fire And Explosion Hazard: Irritating and toxic fumes may be produced at high temperature. In a fire, may produce carbon monoxide, toxic nitrogen oxide, ammonia, and carbon dioxide.
Page 80 SET ADHESIVE - MATERIAL SAFETY DATA SHEET PAGE 6 OF 6 X. REACTIVITY DATA Stability: Stable under normal storage conditions. Conditions To Avoid: Incompatible chemicals, high heat, and open flame. Materials To Avoid: Oxidizing agents and acids. Hazardous Decomposition Combustion may produce carbon monoxide, carbon dioxide, and nitrogen oxide, and Products: other organic substances.
Page 81 Material Safety Data Sheet IMPORTANT NOTICE: This Material Safety Data Sheet (MSDS) is issued by LA-CO Industries, Inc. (LA- CO) in accordance with the U.S. OSHA Hazard Communication Standard, Canadian WHMIS Controlled Products Regulations, British CHIP2 regulation 6, Australian NMRCWHS and ANSI Z400.1-1993 guidelines.
Page 82 SLIC-TITE PASTE with PTFE Product Name: Revision #: 1.8 Date Prepared: December 7, 1994 Date Revised: February 20, 2007 Carcinogenicity: Not Applicable. Target Organ Effects: Not Applicable. Medical Conditions Aggravated by Long-Term Exposure: Not Determined. Other Information: Not Applicable. HMIS Rating: Health 0, Flammability 1, Reactivity 0 Section 4 First Aid Inhalation: Not Applicable.
Page 83 SLIC-TITE PASTE with PTFE Product Name: Revision #: 1.8 Date Prepared: December 7, 1994 Date Revised: February 20, 2007 paste/viscous liquid. Solubility in Water: Insoluble. Odor: Grease-like. Coefficient of Water/Oil Solubility: <1 Odor Threshold (ppm): Not Determined. Melting Point: Not Applicable. Vapor Density (Air = 1): Not Applicable.
Page 84 SLIC-TITE PASTE with PTFE Product Name: Revision #: 1.8 Date Prepared: December 7, 1994 Date Revised: February 20, 2007 Section 15 Regulatory Information Footnotes for Section 2: 1 Subject to the reporting requirements of SARA Title III, Section 313. 2 Appears on the California Safe Drinking Water and Toxic Enforcement Act (Prop. 65) Substances List. 3 Appears on the Massachusetts Substances List.
Page 85 SLIC-TITE PASTE with PTFE Product Name: Revision #: 1.8 Date Prepared: December 7, 1994 Date Revised: February 20, 2007 above regulations and conforms to ANSI Z400.1-1993. Section 16 Other Information MSDS Prepared By: Director of Chemical Safety The information contained herein is based on data available to us and is accurate and reliable to the best of our knowledge and belief.
Page 86 file:///G|/My Documents/MSDS--THREAD-EZE-ULTRA-BRSH-TOP.txt MATERIAL SAFETY DATA SHEET THREAD-EZE ULTRA BRSH TOP DATE OF ISSUE: 11/20/2002 SUPERCEDES: 07/27/1999 _____________________________________________________________________ SECTION I - GENERAL INFORMATION Chemical Name & Synonyms: Trade Name & Synonyms: THREAD-EZE ULTRA BRSH TOP Chemical Family: Formula Mixture: MINERAL/PETROLEUM BLEND Manufacturer's Name: CHEMSEARCH DIV.
Page 87 file:///G|/My Documents/MSDS--THREAD-EZE-ULTRA-BRSH-TOP.txt Vapor Density (Air=1): > 1 Odor: PETROLEUM PH @ 100%: Clarity: OPAQUE Volatile by Volume: 60-65 Evaporation Rate (BU A/C=1): <0.1 H20 Solubility: NEGLIGIBLE Viscosity: VISCOUS _____________________________________________________________________ SECTION IV - FIRE AND EXPLOSION HAZARD Flash Point: NON-FLAM / C.O.C. Flammable Limits: N/E LEL: N/E UEL:N/E...
Page 88 file:///G|/My Documents/MSDS--THREAD-EZE-ULTRA-BRSH-TOP.txt Primary Routes of Entry: Inhalation: Ingestion: Absorption: Emergency and First Aid Procedures: -Inhalation: REMOVE FROM THE AREA TO FRESH AIR. SEEK MEDICAL ATTENTION IF RESPIRATORY IRRITATION DEVELOPS OR IF BREATHING BECOMES DIFFICULT. -Eye Contact: RINSE THE EYES WITH WATER. REMOVE ANY CONTACT LENSES AND CONTINUE FLUSHING WITH PLENTY OF WATER FOR SEVERAL MINUTES.
Page 89 file:///G|/My Documents/MSDS--THREAD-EZE-ULTRA-BRSH-TOP.txt ZINC OXIDE ORL-RAT LD50: >8437 MG/KG ORL-HMN LDLo: 500 MG/KG IHL-HMN TCLo: 600 MG/M3 SKN-RBT SDT: 500 MG/24H MILD EYE-RBT SDT: 500 MG/24H MILD VOC CONTENT: 0% BY WEIGHT 0 G/L _____________________________________________________________________ SECTION VII - REACTIVITY DATA Stability: Stable: X Unstable: Conditions to Avoid: NONE KNOWN.
Page 90 file:///G|/My Documents/MSDS--THREAD-EZE-ULTRA-BRSH-TOP.txt SECTION X - STORAGE AND HANDLING INFORMATION Storage Temperature: Indoors: X Outdoors: Heated: Refrigerated: Minimum Temperature: 35°F Maximum Temperature: 120°F Precautions to be taken in Handling and Storing: ALWAYS STORE MATERIAL IN ITS ORIGINAL CONTAINER. KEEP CONTAINER TIGHTLY CLOSED WHEN NOT IN USE.
Page 91: Spare Parts List
Spare Parts List Aqua UltraFiltration™ Project Name: Augusta Correctional Facility Project Location: Craigsville, Virginia Project I.D.: 107150D MECHANICAL COMPONENTS Aqua-Aerobic Manufacturer’s Recommended Purchased Description Manufacturer Systems Part No. Catalog No. Quantity Quantity Valueline 2616711 Pressure Transmitter Keller 0-50 psi 2615293 Solenoid Valve Series 8262 Asco...
Page 92 Spare Parts List Aqua UltraFiltration™ ELECTRICAL COMPONENTS Aqua-Aerobic Manufacturer’s Recommended Purchased Description Manufacturer Systems Part No. Catalog No. Quantity Quantity PLC Input Module 2701824 1769-IA16 Allen Bradley 16 Point Digital PLC Output Module 2701834 1769-OW16 Allen Bradley 16 Point Relay PLC Input Module 2701835 1769-IF8...
Page 93 Spare Parts List Aqua UltraFiltration™ Aqua-Aerobic Manufacturer’s Recommended Purchased Description Manufacturer Systems Part No. Catalog No. Quantity Quantity Time Delay Class 2607322 CC Fuse KLDR30 Littelfuse 30 A, 600 V Time Delay Class 2750577 CC Fuse CCMR30 Littelfuse 30 A, 600 V Time Delay Class J 2752543 Fuse...
Page 94 Spare Parts List Aqua UltraFiltration™ NOTES: ® ® Aqua-Aerobic Systems is proud to offer its SpareCare Parts Replacement Program. SpareCare program eliminates the hassle of finding spare parts elsewhere for Aqua-Aerobic Systems equipment because your order comes directly from our factory in Rockford, IL. We are your partner for life and will do our best to uphold this promise by offering exceptional service that only a leader in the wastewater treatment industry can provide.
Page 100 INSTALLATION AND START-UP...
Page 101 DOUBLE NUT TIGHTENING PROCEDURE 1. Hand tighten full nut onto bolt. 2. Tighten the bolt or nut, with the torque wrench, within the given torque range for the size bolt being used per Bolt Torque Specification Sheet ES-1057. 3. Hand tighten jam nut down to full nut. 4.
Page 102 Bolt Torque Specification Sheet Thread Size 304 & 316 Stainless Steel SAE J995 Grade 2 SAE J995 Grade 5 SAE J995 Grade 8 Lubricated Lubricated Lubricated Lubricated in-lbs in-lbs in-lbs in-lbs in-lbs in-lbs in-lbs in-lbs 1/4-20 UNC 13.6 11.5 19.0 16.2 1/4-28 UNF 11.2...
Page 103 START-UP-PAPERS...
Page 104 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Project I.D. # 107150D Date:__________ By:___________________________ Equip. Ship Date:______________ Job Location: __________________________ Contractor:____________________________ ___________________ _____________________ ___________________ _____________________ ___________________ _____________________ ___________________ _____________________ ___________________ _____________________ Engineer:_____________________________ Owner:________________________________ 2013-11-27 107150D Aqua UltraFiltration Instl-Checkout-Startup Guide.doc 1 of 21 Copyright 2008 Aqua-Aerobic Systems, Inc.
Page 105 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions CAUTION Pumps, valves, and compressors in the Aqua UltraFiltration™ System may be controlled manually or automatically via a programmable logic controller. Always observe proper safety procedures, locking and tagging out power when working on or around the equipment.
Page 106 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Installation Pump Room  Anchors o Locate and install per drawings. o Allow to cure. Consult anchoring systems documents in the O&M manual for curing times. An adhesive anchor MSDS sheet is included in the MSDS section of the O&M manual.
Page 107 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Feed and Backwash Holding tank  Ensure the holding tanks (provided by others) are installed and connection points to Aqua UltraFiltration™ System is in its final location.  Ensure that the tank are provided with a level probe and a high level switch which provide feedback for the Aqua UltraFiltration™...
Page 108 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Compressed air system  Confirm the compressor assembly is installed.  If the compressor is supplied “by others” a shut-off valve (by others) ahead of filter/dryer is recommended. If requested by installation drawings, confirm this shut off valve is in the system.
Page 109 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions General Equipment Checkout Prior to Installation of Membrane Modules The following steps should be checked, and/or completed by Aqua-Aerobic Systems Field Service Engineer prior to the installation of membrane modules. General Initial Date ...
Page 110 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Membrane feed pump assemblies (provided by others) Initial Date  Confirm correctly lubricated per manufacturer O&M. _____ ______  Confirm wired completely, correctly and sealed. _____ ______  Perform I/O check to confirm control/feedback through PLC. _____ ______ ...
Page 111 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Initial Date Chemical feed system – Sodium Hydroxide  Confirm chemical containment capacity exceeds tank capacity. _____ ______  Confirm tank correctly labeled _____ ______  Confirm correct MSDS close at hand. _____ ______ ...
Page 112 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Initial Date  Compressed air accessories o Filter/dryer  Confirm installed per drawings. _____ ______ Comments:_____________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ Initial Date Feed Skid Pressure Transmitters o Check location per P&ID. _____ ______ o Check if wired completely, correctly and sealed.
Page 113 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Initial Date Valves  Manual valves o Confirm location per drawings and P&ID. _____ ______ o Check clearances. _____ ______ Comments:_____________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ Initial Date  Chemical Injection Valves o Confirm location per drawings and P&ID.
Page 114 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Initial Date  Feed Valves o Confirm location per drawings and P&ID. _____ ______ o Confirm supported adequately. _____ ______ o Check for proper voltage. _____ ______ o Position indicator ...
Page 115 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Initial Date  Backwash and Drain Valves o Confirm location per drawings and P&ID. _____ ______ o Confirm supported adequately. _____ ______ o Check for proper voltage. _____ ______ o Position indicator ...
Page 116 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions  Turbidimeter System Assembly o Confirm wired completely, correctly and sealed. _____ ______ o Calibrate using per manufacturer O&M. _____ ______ o Check I/O _____ ______ Comments:_____________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ Membrane T-Rack Piping ...
Page 117 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Initial Date Electrical  Control panel o Located non-hazardous classified area. _____ ______  Level transducer junction boxes o Confirm installed in non-hazardous classified area. _____ ______  Check incoming feed for proper voltage from site. o L1 –...
Page 118 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Preparation for Membrane Installation Prepare for membrane module commissioning Note that once the membrane module has been commissioned with an aqueous medium, it should never be stored dry, and there are restrictions as to how long it can be stored wet. ...
Page 119 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Installation and Commissioning of Membrane Modules This procedure is performed under the guidance of the Aqua-Aerobic Systems’ Field Service Engineer on site or a representative from membrane manufacturer. All necessary comments should be documented in the available space.
Page 120 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Plant Start-up Checklist Name: FAX: Company: Date: Location: System Type: PLEASE ALLOW TWO WEEKS TO SCHEDULE THE FIELD SERVICE ENGINEERS. Aqua-Aerobic Systems would like your start-up to go smoothly, on schedule, and without any addition cost or delays to you.
Page 121 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Final Checkout Initial Date Confirm that all items on General Equipment Checkout Prior to Installation of Membranes _____ ______ have passed checkout requirements. Process Controls set to normal operation _____ ______ Membrane modules ...
Page 122 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Initial Date  CIP Pump o Lube and Maintenance. _____ ______  Chemical Feed Systems o Chemical handling _____ ______ o Pump calibration _____ ______ o Lube and Maintenance. _____ ______ ...
Page 123 Aqua UltraFiltration™ Membrane System Equipment Installation, Inspection and Mechanical Start-Up Instructions Equipment Serial No. Comments Top Feed Valve No. 1 Bottom Feed Valve No. 1 Filtrate Valve No. 1 Backwash Valve No. 1 Top Drain Valve No. 1 Bottom Drain Valve No. 1 Feed Pump No.
Page 124 Aqua-Aerobic Systems, Inc. Job Name: Project: Date: Equipment Voltage / Amperage Test Record Product : Running Running Nameplate Starter Over Load Fuse Equipment Initial Date Voltage Amperage Data Size / Type Size Size L1-L2 L1-L3 L2-L3 Comments:______________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________...
Page 125 PROCESS AND CONTROL...
Page 126 PROCESS DESIGN REPORT AUGUSTA CORRECTIONAL CENTER VA Design#: 131349 Option: Bid Design Designed By: Ed Fritz, Jr., P.E. on Monday, June 25, 2013 The enclosed information is based on preliminary data which we have received from you. There may be factors unknown to us which would alter the enclosed recommendation.
Page 127 Design Notes AUGUSTA CORRECTIONAL CENTER VA / Design#: 131349 Pre-SBR - Pre-AquaMB treatment includes Flow Equalization. - Neutralization is recommended/required ahead of the SBR if the pH is expected to fall outside of 7.5-8.0 for significant durations. - Coarse solids removal/reduction is recommended prior to the SBR. - The Maximum flow, as shown on the design, has been assumed as a hydraulic maximum and does not represent an additional organic load.
Page 128 Design Notes AUGUSTA CORRECTIONAL CENTER VA / Design#: 131349 - To achieve an effluent monthly average total phosphorus limit of 0.3 mg/L, the biological process, chemical feed systems, and Aqua Cloth Media Filter need to be designed to facilitate optimum performance. - A minimum of twelve (12) daily composite samples per month (both influent and effluent) shall be obtained for total phosphorus analysis.
Page 129 Design Notes AUGUSTA CORRECTIONAL CENTER VA / Design#: 131349 - The control panel includes motor starters and VFDs for the equipment provided in this scope of supply only. Motor starters and/or VFDs required for additional equipment are not included and shall be provided by others. Aqua-Aerobic Systems, CONFIDENTIAL Page 4 of 18...
Page 130 Design#: 131349 Pre-Equalization - Design Summary AUGUSTA CORRECTIONAL CENTER VA / ProjectID: 107150D Option: Bid Design Designed By Ed Fritz, Jr., P.E. on Monday, June 25, 2013 PRE-EQUALIZATION DESIGN PARAMETERS = 0.435 MGD = 1,644 m³/day Avg. Daily Flow: = 0.87 MGD = 3,289 m³/day Max.
Page 131 Design#: 131349 AquaSBR - Sequencing Batch Reactor - Design Summary Project: AUGUSTA CORRECTIONAL CENTER VA Option: Bid Design Designed by Ed Fritz, Jr., P.E. on Monday, June 25, 2013 DESIGN INFLUENT CONDITIONS = 1644 m3/day Avg. Design Flow = 0.435 MGD = 0.87 MGD = 3289 m3/day Max Design Flow...
Page 132 Design#: 131349 AquaSBR - Sequencing Batch Reactor Project: AUGUSTA CORRECTIONAL CENTER VA Option: Bid Design Designed By Ed Fritz, Jr., P.E. on Tuesday, June 25, 2013 DESIGN INFLUENT CONDITIONS = 0.435 MGD = 1,644.3 m³/day Avg. Design Flow = 0.87 MGD = 3,288.6 m³/day Max Design Flow Conc.
Page 133 Design#: 131349 AquaSBR - Sequencing Batch Reactor Project: AUGUSTA CORRECTIONAL CENTER VA Option: Bid Design Designed By Ed Fritz, Jr., P.E. on Tuesday, June 25, 2013 4. Average Decantable Volume for each basin (ADV) Each AquaSBR basin shall perform treatment via 4 Cycle(s)/Day with each cycle comprising 360 Minutes (6.0 Hours). At the average daily flow (ADF) of 0.44 MGD, the batch volume at average conditions is: ADV = ADF/(No.
Page 134 Design#: 131349 AquaSBR - Sequencing Batch Reactor Project: AUGUSTA CORRECTIONAL CENTER VA Option: Bid Design Designed By Ed Fritz, Jr., P.E. on Tuesday, June 25, 2013 PROCESS CALCULATIONS Cycle Structure Cycle Configuration In order to perform the necessary physical and biological treatment for the specified conditions, the following treatment phases shall be used: A.) Mixed-Fill - True anoxic mixing, independent of aeration, with influent.
Page 135 Design#: 131349 AquaSBR - Sequencing Batch Reactor Project: AUGUSTA CORRECTIONAL CENTER VA Option: Bid Design Designed By Ed Fritz, Jr., P.E. on Tuesday, June 25, 2013 Mean Cell Retention Time (Ts) The mean cell retention time (sludge age, Ts) of the proposed system necessary to attain the specified effluent objectives is: Ts = lb MLSS/(lb WAS/Day + lb TSSe/Day) = 19.5 days Oxygen Utilization Rates for Synthesis, Oxidation &...
Page 136 Design#: 131349 AquaSBR - Sequencing Batch Reactor Project: AUGUSTA CORRECTIONAL CENTER VA Option: Bid Design Designed By Ed Fritz, Jr., P.E. on Tuesday, June 25, 2013 Process Wastewater Conditions (FINE BUBBLE DIFFUSERS) 1. Field Oxygen Transfer Factor (FTF) While the AOR quantifies the necessary oxygen to satisf y the biochemical reactions, the process water possesses inherent characteristics that typically inhibit oxygen transfer as it compares to tap (clean) water.
Page 137 Design#: 131349 AquaSBR - Sequencing Batch Reactor Project: AUGUSTA CORRECTIONAL CENTER VA Option: Bid Design Designed By Ed Fritz, Jr., P.E. on Tuesday, June 25, 2013 Where the assumed system losses account for 0.20 PSIG blower discharge losses, 0.50 PSIG piping losses from blower to diffuser, and 1.30 PSIG diffuser losses.
Page 138 Design#: 131349 AquaSBR - Sequencing Batch Reactor Project: AUGUSTA CORRECTIONAL CENTER VA Option: Bid Design Designed By Ed Fritz, Jr., P.E. on Tuesday, June 25, 2013 MIXING SYSTEM EQUIPMENT REQUIREMENTS Energy Requirements (Hp-mix) To provide uniform mixing of biological solids to a level typically encountered in activated sludge, approximately 25.0 HP/MG is necessary with the AquaDDM mixer.
Page 139 Design#: 131349 Post-Equalization - Design Summary AUGUSTA CORRECTIONAL CENTER VA / ProjectID: 107150D Option: Bid Design Designed By Ed Fritz, Jr., P.E. on Tuesday, June 25, 2013 POST-SBR EQUALIZATION DESIGN PARAMETERS Avg. Daily Flow (ADF): = 0.435 MGD = (1,644 m³/day) Max.
Page 140 AquaDISK Tertiary Filtration - Design Summary Design# 131349 Project: AUGUSTA CORRECTIONAL CENTER VA Bid Design Option: Designed by Ed Fritz, Jr., P.E. on Tuesday, June 25, 2013 DESIGN INFLUENT CONDITIONS Pre-Filter Treatment: SBR Avg. Design Flow = 0.435 MGD = 302.08 gpm = 1644 m³/day Max Design Flow = 0.87 MGD...
Page 141 AquaMB - Membrane Design Summary Augusta County Correctional, VA AASI Design Number 131349 MEMBRANE SKID DESIGN Number of Parallel Skids: = 2 Membrane Skid(s) Length of Membrane Skid(s): = 9.2 ft 2.8 m Width of Membrane Skid(s): = 2.3 ft 0.7 m Height of Membrane Skid(s): = 7.68 ft...
Page 142 Postaeration Basin - Design Summary Design# 131349 AUGUSTA CORRECTIONAL CENTER VA Project: Bid Design Option: Designed by Ed Fritz, Jr., P.E. on Tuesday, June 25, 2013 AERATION BASIN DESIGN VALUES No./Basin Geometry: = 1 Square Basin(s) Length of Basin: = 11.2 ft = (3.4 m) = 11.2 ft Width of Basin:...
Page 143 Design#: 131349 Aerobic Digester - Design Summary AUGUSTA CORRECTIONAL CENTER VA / ProjectID: 107150D Bid Design Option: Designed By Ed Fritz, Jr., P.E. on Tuesday, June 25, 2013 AEROBIC DIGESTER DESIGN PARAMETERS = 7,928.7 gal/day = (30.0 m³/day) Sludge Flowrate to the Digester Inlet Sludge Concentration = 1.00% Solids Loading to the Digester...
Page 144 Aqua UltraFiltration™ Membrane System Control Strategy Aqua UltraFiltration™ Membrane System Augusta Correctional Center Wastewater Treatment Plant Craigsville, VA Project ID #107150D REV. DATE COMMENTS 10/30/13 Initial release. 01/07/14 Submittal release. 04/14/14 Programming updates. ID #107150D Page 1 of 37 Revision: 1 Augusta Correctional Center WWTP ©...
Page 145: Table Of Contents
Aqua UltraFiltration™ Membrane System Control Strategy Table of Contents INTRODUCTION ....................... 3 OVERVIEW ..............................3 PLC / HMI EQUIPMENT ....................6 DESCRIPTION ............................6 MAIN COMPONENTS ..........................6 AUTOMATIC OPERATION ....................6 ...
Page 146: Introduction
Aqua UltraFiltration™ Membrane System Control Strategy INTRODUCTION OVERVIEW The Aqua Ultrafiltration™ Membrane System for the Augusta Correctional Center Wastewater ® Treatment Plant is an integral part of the AquaMB Process, which also includes a sequencing batch reactor (SBR) system and a cloth media filtration (CMF) system; the control strategies for these latter two systems are provided separately.
Page 147 Aqua UltraFiltration™ Membrane System Control Strategy a. Coagulant Feed Pump (P1301) The coagulant feed pump turns on anytime at least one of the membrane feed pumps is operating. The pump speed is automatically adjusted in proportion to the total UF feed flow. The Operator shall determine the proper dosage rate (typically 1 –...
Page 148 Aqua UltraFiltration™ Membrane System Control Strategy During filtration, the Permeate Valve (EV4X02) is open and the Backwash Pumps are off. During production mode, filtered water is prevented from flowing backwards through the pumps by a Train Backwash Valve (EV4X03). When a backwash is initiated, the permeate valve closes, the module backwash valve opens, and two of the Backwash Pumps pulls water from the Permeate Tank (T6001) in order to pressurize the membrane (from outside-in).
Page 149: Plc / Hmi Equipment
Aqua UltraFiltration™ Membrane System Control Strategy f. Air Compressor (C9001) To test the integrity of a train’s membranes, the air compressor can be turned on and the appropriate electric valves can be opened. This Air Integrity Test is a manual operation; to turn on the compressor, a soft selector on the HMI must be placed into its ON position.
Page 150: System Shutdown
Aqua UltraFiltration™ Membrane System Control Strategy On the HMI (at the Main Control Panel)  Verify the desired valve software selector switches are in the “AUTO” position.  Acknowledge any new alarms displaying on the HMI (alarm banner).  Review the Setup screens to make sure the setpoints are at the desired values. ...
Page 151: Human-Machine Interface (Hmi)
Aqua UltraFiltration™ Membrane System Control Strategy HUMAN-MACHINE INTERFACE (HMI) The HMI screens are organized by different levels. There are screens which provide the operator with system status and alarm information. There are also screens which allow the user to modify system setpoints and parameters.
Page 152 Aqua UltraFiltration™ Membrane System Control Strategy Screen Name Screen Description Backwash Flow PID These screens display the status of the membrane backwash flow PID loop. The user can override the setpoint and mode of the PID loop. The user can also change the loop tuning and other parameters.
Page 153: Hmi Screen Tree
Aqua UltraFiltration™ Membrane System Control Strategy HMI SCREEN TREE The following screen tree illustrates the basic flow (or layout philosophy) of screens on the HMI. Main Menu Security Membrane Control Membrane Setup Feed Flow System Status – PID Loop page 1 System Overview System Status –...
Page 154: Hmi Security Levels
Aqua UltraFiltration™ Membrane System Control Strategy HMI SECURITY LEVELS The HMI has security levels built in to protect the system operation, setpoint parameters, and the system configuration. There are five security accounts, or user levels: “Guest” (or Default), “Operator”, “Supervisor”, “Engineer”, and “AASI”. The “Guest” account has view access only. The “Operator”...
Page 155: Hmi Alarm Banner
Aqua UltraFiltration™ Membrane System Control Strategy HMI ALARM BANNER When a new alarm is detected, the HMI will automatically place an alarm banner in the foreground of the display. The alarm banner will indicate the description of the alarm condition, and the time and date at which the alarm occurred.
Page 156: Membrane Operation
Aqua UltraFiltration™ Membrane System Control Strategy MEMBRANE OPERATION The operation of each membrane train can be summarized in three principle categories or functions: out-of-service, processing, and chemical cleaning. Each of these functions has defined “modes” and “steps” to help the operator determine the current operation of the membrane system.
Page 157: Filtration Sequence Mode
Aqua UltraFiltration™ Membrane System Control Strategy FILTRATION SEQUENCE MODE 6.4.1 OVERVIEW A Filtration Sequence consists of six principle steps: Filtration Bottom, Forward Flush Bottom (optional), Backwash Bottom, Filtration Top, Forward Flush Top (optional), and Backwash Top. The forward flush steps are only used if the influent solids get too high. Permeate is produced during the filtration steps, and the membrane is cleaned during the forward flush and backwash steps.
Page 158 Aqua UltraFiltration™ Membrane System Control Strategy Mode Steps Filtration Sequence Filtration Bottom (FB) Forward Flush Bottom (FFB) Backwash Bottom (BWB) Filtration Top (FT) Forward Flush Top (FFT) Backwash Top (BWT) Tag No. Description EV4X12 Feed Bottom Valve Open Open EV4X11 Feed Top Valve Open Open...
Page 159 Aqua UltraFiltration™ Membrane System Control Strategy 1. Filtration Bottom (FB) step {coming from the Standby mode} a. Start the Filtration Bottom timer (T111). b. Open Feed Bottom Valve, Feed Vent Valve, Permeate Vent Valve, and Permeate Valve. c. Start the Alum Pump (if not already running). d.
Page 160: Chemical Enhanced Backwash Modes
Aqua UltraFiltration™ Membrane System Control Strategy 5. Forward Flush Top (FFT) step a. Start the Forward Flush Top timer (T115). b. Open Backwash Bottom Valve. c. Close Permeate Valve. d. Once the Forward Flush timer is done, Feed Pump is ramped down with a time of (T102) and then stopped (no other trains in Filtration).
Page 161 Aqua UltraFiltration™ Membrane System Control Strategy It should be noted that the CEB1 procedure includes two separate chemicals. The base (NaOH) chemical cleaning is used to control organic fouling, and must be followed by an acid chemical cleaning to eliminate any carbonates precipitated during the base sequence. The general steps of the CEB process are shown in Figure 4.
Page 162 Aqua UltraFiltration™ Membrane System Control Strategy 6.5.2 CEB1 MODE CEB1 is a chemical enhanced backwash mode that uses two different chemicals. The membrane is dosed with base, allowed to soak, and then rinsed. Following the base rinse, the membrane performs a Filtration Bottom Short (FBshort) step. This serves two purposes. First, this step refills the permeate tank so filtrate is available for the acid cleaning.
Page 163 Aqua UltraFiltration™ Membrane System Control Strategy 1. Base Introduction Top step a. Start the CEB1 Base Introduction Top timer (T201). b. Open Backwash Inlet Valve and Backwash Bottom Valve. c. Start Backwash Pump and ramp up with a time of (T103). d.
Page 164 Aqua UltraFiltration™ Membrane System Control Strategy 6. Filtration Bottom Short (FBshort) step a. Start the Filtration Bottom Short timer (T151). b. Open Feed Bottom Valve and Permeate Valve. c. Start train Feed Pump and ramp up with a time of (T101). d.
Page 165 Aqua UltraFiltration™ Membrane System Control Strategy 11. Acid Rinse Top step a. Start the CEB1 Acid Rinse Top timer (T211). b. Open Backwash Bottom Valve and close Backwash Bottom Valve V3104. c. The PLC uses the Backwash Flow PID Loop to maintain flow at the proper setpoint (Q201) using the Backwash Flow Meter FT6001 and the pump speed.
Page 166 Aqua UltraFiltration™ Membrane System Control Strategy 2. Acid Introduction Bottom step a. Start the CEB2 Acid Introduction Bottom timer (T222). b. Open Backwash Top Valve and close Backwash Bottom Valve. c. The PLC uses the Backwash Flow PID Loop to maintain flow at the proper setpoint (Q201) using the Backwash Flow Meter FT6001 and the pump speed.
Page 167 Aqua UltraFiltration™ Membrane System Control Strategy WARNING The chlorine chemical dosing rate must be based on a chemical dosing concentration of 20 mg/l as free chlorine. CEB3 DETAILED PROCEDURE If the pump/valve has the proper status at the onset of the step, no action may be necessary (i.e., a pump that is already running need not ‘start, or a valve that is already closed doesn’t need to be ‘closed’).
Page 168: Alarm Handling
Aqua UltraFiltration™ Membrane System Control Strategy 5. Chlorine Rinse Top step a. Start the CEB3 Chlorine Rinse Top timer (T235). b. Open Backwash Bottom Valve and close Backwash Bottom Valve V3104. c. The PLC uses the Backwash Flow PID Loop to maintain flow at the proper setpoint (Q201) using the Backwash Flow Meter FT6001 and the pump speed.
Page 169 Aqua UltraFiltration™ Membrane System Control Strategy *Alarm #3508 UF #1 Feed Pump FAILED TO RUN [P4101] Alarm #3551 UF #1 CEB ABORTED *Alarm #3516 UF #1 Feed Top Valve FAILED TO OPEN [EV4111] Alarm #3562 UF #1 Feed Flow DEVIATION From Setpoint [FIT4101] Alarm #3517 UF #1 Feed Top Valve FAILED TO CLOSE [EV4111] *Alarm #3563 UF #1 Feed Flow OUT-OF-RANGE [FIT4101] *Alarm #3518 UF #1 Feed Bottom Valve FAILED TO OPEN...
Page 170: Process Alarm Actions
Aqua UltraFiltration™ Membrane System Control Strategy PROCESS ALARM ACTIONS The main process/operation alarms and corresponding actions are explained below for membrane train 1. The actions for membrane UF #2 will be the same. Alarm #5533 Feed Tank Level LOW Condition: The level in the feed tank is below the “Feed Tank Level Low” setpoint. Action: If the membrane was in one of the Filtration steps, it will go to the Standby mode and wait for the tank to refill.
Page 171 Aqua UltraFiltration™ Membrane System Control Strategy APPENDIX A - System Setpoints The following tables list the operation and alarm setpoints. Tag # Description Default Units Security SBR Post Equilization Tank Setup SBR Post Equilization Tank Fpeak Level 10.00 Feet 0.00 99.99 Supervisor SBR Post Equilization Tank Fopt...
Page 172 Aqua UltraFiltration™ Membrane System Control Strategy T121 Program 2 - Filtration Bottom Time Minutes Operator Program 2 - Forward Flush Bottom T122 Seconds Operator Time T123 Program 2 - Backwash Bottom Time Seconds Operator T124 Program 2 - Filtration Top Time Minutes Operator T125...
Page 173 Aqua UltraFiltration™ Membrane System Control Strategy Tag # Description Default Units Security Membrane Setup – CEB Timing C101 # of Filtration Cycles Between CEB1 Supervisor T201 CEB1 Base Introduction Top Time Seconds Supervisor T202 CEB1 Base Intro. Bottom Time Seconds Supervisor T203 CEB1 Base Soaking Time...
Page 174 Aqua UltraFiltration™ Membrane System Control Strategy Tag # Description Default Units Security Membrane Setup – Flow Program 1 - Filtration Sequence Feed Q111 Supervisor Flow Program 1 - Filtration Sequence Q112 Supervisor Backwash Flow Program 2 - Filtration Sequence Feed Q121 Supervisor Flow...
Page 175 Aqua UltraFiltration™ Membrane System Control Strategy Tag # Description Default Units Security Membrane Setup – Pressure Filtration TMP High 25.0 99.9 Supervisor Filtration TMP Alert 20.0 99.9 Operator Backwash TMP High 35.0 99.9 Supervisor Backwash TMP Alert 30.0 99.9 Operator CEB TMP High 30.0 99.9...
Page 176 Aqua UltraFiltration™ Membrane System Control Strategy Tag # Description Default Units Security Feed Flow PID Loop Local Setpoint Supervisor Manual Output 100.0 Supervisor Controller Gain (Proportional) 32767 Engineer Reset (Integral) 32767 Engineer Deadband 20.0 Engineer Output Upper Limit Engineer Output Lower Limit Engineer Backwash Flow PID Loop Local Setpoint...
Page 177 Aqua UltraFiltration™ Membrane System Control Strategy Tag # Description Default Units Security System Setup – Valves Feed Bottom Valve Feedback? Engineer Feed Bottom Valve Stroke Time Seconds Engineer Feed Top Valve Feedback? Engineer Feed Top Valve Stroke Time Seconds Engineer Feed Vent Valve Feedback? Engineer Feed Vent Valve Stroke Time...
Page 178 Aqua UltraFiltration™ Membrane System Control Strategy Tag # Description Default Units Security System Setup - Analog Scaling (cont.) Permeate Pressure Enabled? Engineer Permeate Pressure Offset 0.00 0.00 999.99 Engineer Permeate Pressure Span 50.00 0.00 999.99 Engineer Backwash Flow Enabled? Engineer Backwash Flow Offset 9999.9 Engineer...
Page 179: Appendix B - Variables Legend
Aqua UltraFiltration™ Membrane System Control Strategy APPENDIX B – Variables Legend This table shows the calculated variables for the system. The values are dynamic and change during operation. These values are not adjustable on the HMI. Tag # Description Units C151 # of Filtration Cycles Since Last CEB1 C152...
Page 180: Appendix C - System Parameters
Aqua UltraFiltration™ Membrane System Control Strategy APPENDIX C – System Parameters This table shows static system variables that are not listed in a setpoint table of Appendix A. These values are not adjustable on the HMI. Tag # Description Value Units Membrane Surface Area per Module 60.0...
Page 181 MECHANICAL AND FIELD INSTRUMENT COMPONENT INFORMATION...
Page 182 ACTUATOR...
Page 183 CORD SET...
Page 184 Cordset Part # 2611404 8P Single Female, 6′ Cord  Brad Harrison #208000a01f060  #16 Awg Yellow Stoow Cable – U.S. Color Code  Oil-Resistant Pvc Jacket  Low-Resistance Contact Design With Gold/Palladium Nickle Plating CONNECTOR DATA:  Conn. Face: Pvc – Ul Std 94 – Vo ...
Page 185 AUMA...
Page 186 115V/1ph/60Hz...
Page 187 Actuator, Electric Part # 2965256 AUMA SG10.1, 115V, with Receptacle Mechanical Data:  Mechanical dial position indication  Over-Ride manual hand wheel  Machined splined coupling  304 stainless steel hardware  Ambient temperature: -77°F to 158°F (- 25°C to 70°C) ...
Page 188 Actuator, Electric Part # 2965256 AUMA SG10.1, 115V, with Receptacle  Brad Harrison #2R8006A20A120  A.A.S.I. # 2612926  #16 AWG PVC 12” Leads – US Color Code, epoxy potted  Black epoxy coat zinc die cast shell design. Receptacle Data: ...
Page 189 Actuator, Electric Part # 2965256 AUMA SG10.1, 115V, with Receptacle 2012-05-30 2965256 Actuator, Elec, Auma SG10.1, 115V w-Recept.doc 3 of 3...
Page 190 ANCHORS...
Page 191 ADHESIVE ANCHOR See Drawing Section 7 for Details...
Page 192 MANUAL GUN...
Page 193 Adhesive Dispensing Gun Part # 2614083 Simpson EDT22B The Simpson EDT22B dispenser will provide fast, trouble free injections with a minimum of effort. AASI is supplying one (1) EDT22B as a special tool for the installation of all size adhesive anchors.
Page 194 REFILL PACK...
Page 195 Adhesive Anchor Refill Pack Part # 2614082 Simpson SET22 The Simpson SET adhesive anchor system is certified to ICC-ES ESR-1772; City of L.A. RR25279; Florida FL 5550.3; Caltrans approved; multiple DOT listings; NSF/ANSI Standard 61. It is provided in 22 oz cartridges, at a quantity of 10 cartridges per case. It is critical that the installing contractor review and read the complete instructions and material safety data sheets (MSDS) in the operation and maintenance manuals before using this product.
Page 196 Adhesive Anchor Refill Pack Part # 2614082 Simpson SET22 Material Properties Property Test Method Result Consistency ASTM C 881 Non-Sag / Thixotropic Paste Heat Deflection ASTM D 648 136°F (58°C) Bond Strength (moist cure) ASTM C 882 3218 psi (2 days) / 3366 psi (14 days) Water Absorption ASTM D 570 0.110% (24 hours)
Page 197 MIXING NOZZLE...
Page 198 Adhesive Mixing Nozzles Part # 2614084 Simpson EMN22i The Simpson mixing nozzle is provided for use with Simpson 22oz and 56 oz SET adhesive. The nozzle comes in packs of 12. It must be threaded onto the end of each cartridge pack prior to use to ensure uniform mixture and proper proportioning.
Page 199 INSTRUMENTATION...
Page 200 CONTROLLER...
Page 201 THERMO FISHER...
Page 202 Controller & Display Part # 2616180 Thermo Scientific AV38 Features:  Thermo Scientific AquaSensors AV38CB4C2  Ambient Conditions: o Operation: -4 to 149°F (-20 to 65°C), 0 to 95% relative humidity  Enclosure: NEMA 4x Wall Mount  Mounting: ¼ DIN Dimensions ...
Page 203 pH PROBE...
Page 204 pH Probe Assembly Part # 2966753 Sensor Head, Data Stick, Adapter Specifications:  pH Sensor Head: PH21A1A2  AquaSensor Data Stick: DS21-WA  Communication Adapter & Cable: CA22B3A  Sensor Head Material: CPVC  Operating Temperature: 23 to 203°F (-5 to 95°C) ...
Page 205 pH Probe Assembly Part # 2966753 Sensor Head, Data Stick, Adapter 2012-11-28 2966753 pH Probe Assembly.doc 2 of 2...
Page 206 FLOW METER...
Page 207 Flow Meter Part # 2613852 Krohne Enviromag Series 2000, 4", Electromagnetic Specifications:  Meter Size: 4" (100mm)  End Connection(s): 4"(100mm) Class 150 lb. flange  Face-to-Face Length: 9.8 inches (249 mm)  Protection Category: IP 66/67 (NEMA 4X/6)  Measuring Tube: Stainless steel (AISI 304) ...
Page 208 Flow Meter Part # 2613852 Krohne Enviromag Series 2000, 4", Electromagnetic Signal Converter  Signal Converter: IFC 100 C (compact)  Material: Die cast aluminum (polyurethane coated)  Power Supply: 100 to 230V (-15% / +10%), 50/60 Hz  Cable Connection: 1/2″ NPT ...
Page 209 Electromagnetic Flow Meter Part # 2612115 Krohne Enviromag 2000, 8″ Features:  Meter Size: 8" (200 mm)  End Connection(s): 8"(200 mm) Class 150 lb. flange  Face-to-Face Length: 13.78" (350 mm)  Protection Category: IP 67/68 (NEMA 4/4X/6)  Measuring Tube: Stainless steel (AISI 304) ...
Page 210 Electromagnetic Flow Meter Part # 2612115 Krohne Enviromag 2000, 8″ Signal converter:  Signal Converter: IFC 100 C (compact)  Material: Die cast aluminum (polyurethane coated)  Power Supply: 115/120V  Cable Connection: 1/2″ NPT  Operating Language: English  Mounting: compact, 0 degrees ...
Page 211 PRESSURE TRANSMITTER...
Page 212 Pressure Transmitter Part # 2616711 Keller Valueline, 0-50 psi, DIN43650 Connector Specifications: Pressure Range 0 – 50 psi Proof Pressure Varies by range, 10X for 1psi to 1.1X for 15K psi Accuracy, TEB Standard 0.25% FS TEB Compensated Temperature Range -10 thru +80°C Operating Temperature Range -40 thru +120°C...
Page 213 PUMP...
Page 214 MEMBRANE FEED PUMP...
Page 215 Pump Part # 2616713 Gorman-Rupp VG3B3-B, Centrifugal Specifications:  Size: 4” x 3” (102 mm x 76 mm) Flanged  Casing: Gray Iron 40; Maximum Operating Pressure 179 psi (1234 kPa)  Enclosed Type, Six Vane Impeller: Gray Iron 40; Handles 13/16” (20,6 mm) Diameter Spherical Solids ...
Page 216 Part # 2616713 Gorman-Rupp VG3B3-B, Centrifugal Paint Specification Gorman-Rupp final coat paint is high quality, 1.0-1.25 mil, water reductible, alkyd enamel. The standard color is blue. This paint specification also applies to the pump base and the guard. 2013-12-09 2616713 Pump.doc...
Page 217 Pump Part # 2616713 Gorman-Rupp VG3B3-B, Centrifugal 2013-12-09 2616713 Pump.doc 3 of 3...
Page 218 Motor Part # 2616716-2 Teco EP7/54C, 7.5 HP, 230/460V, 1800RPM, PE, F2 Features & Certifications:  Ball bearings  Suitable for mounting any position  Heavy gauge steel and cast iron frames  Oversized conduit box  Stainless steel nameplate ...
Page 219 Motor Part # 2616716-2 Teco EP7/54C, 7.5 HP, 230/460V, 1800RPM, PE, F2 Totally Enclosed Fan-Cooled Type. Squirrel-Cage Rotor. (NOTE: F1 Mounting illustrated) 2013-12-16 2616716-2 Motor.doc 2 of 2...
Page 220 BACKWASH PUMP...
Page 221 Pump Part # 2616695 Gorman-Rupp VG3C3-B, Centrifugal Specifications:  Size: 4” x 3” (102 mm x 76 mm) Flanged  Casing: Gray Iron 40; Maximum operating pressure 195 psi (1345 kPa)  Enclosed Type, Six Vane Impeller: Gray Iron 40; Handles 9/16” (14,3 mm) Diameter Spherical Solids ...
Page 222 2616695 Gorman-Rupp VG3C3-B, Centrifugal Paint Specification Gorman-Rupp final coat paint is a high quality, 1.0-1.25 mil, water reductible, alkyd enamel. The standard color is blue. This paint specification also applies to the pump base and the guard. 2013-12-09 2616695 Pump.doc...
Page 223 Pump Part # 2616695 Gorman-Rupp VG3C3-B, Centrifugal 2013-12-09 2616695 Pump.doc 3 of 3...
Page 224 Motor Part # 2616696-2 Teco NP0204, 20 HP, 230/460V, 1800 RPM, PE, F2 Features & Certifications:  Ball bearings  Suitable for mounting any position  Heavy gauge steel and cast iron frames  Oversized conduit box  Stainless steel nameplate ...
Page 225 Motor Part # 2616696-2 Teco NP0204, 20 HP, 230/460V, 1800 RPM, PE, F2 (NOTE: F1 Mounting illustrated) 2014-01-23 2616696-2 Motor.doc 2 of 2...
Page 226 Valve Schedule Aqua UltraFiltration™ Project Name: Augusta Correctional Facility Project Location: Craigsville, Virginia Project I.D.: 107150D Valve / Quantity Manufacturer Description / Location Valve No. Actuator No. Actuator Assembly No. Milliken / 8” Electric B/Fly 2615538 2965256 2966227-2 Auma – Top Feed Piping Milliken / 8”...
Page 227 BUTTERFLY VALVE...
Page 228 MANUAL LEVER BUTTERFLY VALVE...
Page 229 Valve, Butterfly Part # 2612364 Nibco 3″, Wafer Style, WD-2000-3 Specifications:  200 PSI Butterfly Valve with Lever Handle  Ductile Iron Body  Extended Neck  Molded-in Seat Liner  Conforms to : MSS-SP67 MSS-SP25 API-609 U.S. Coast Guard “Category A ...
Page 230 Valve, Butterfly Part # 2612364 Nibco 3″, Wafer Style, WD-2000-3 Dimensions Inches Size 76.2 3.15 80.01 5.12 130.05 1.25 31.75 6.12 155.45 3.40 86.36 0.38 9.652 Flat 0.370 9.398 Metal 1.812 46.02 Rubber 1.938 49.23 Square 3.25 82.55 .562 14.27 B.C.
Page 231 Valve, Butterfly Part # 2612364 Nibco 3″, Wafer Style, WD-2000-3 Item Description Material Handle Polymer Coated Iron Lever-lock Zinc Plated Steel Throttle Plate Zinc Plated Steel Dimensions Inches 10.5 266.7 25.4 4.625 117.47 Handles for on/off and throttling control of butterfly valve. The latch plate permits the valve to be locked in any of the 10 positions.
Page 232 Valve, Butterfly Part # 2612365 Nibco WD-2000-3, 4", Wafer, Butterfly Suffix Material Certification D.I. None -JX1 D.I. -JX2 D.I. ARRA Specifications:  200 PSI Butterfly Valve with Lever Handle  Ductile Iron Body  Extended Neck  Molded-in Seat Liner ...
Page 233 Valve, Butterfly Part # 2612365 Nibco WD-2000-3, 4", Wafer, Butterfly Materials of Construction Item Description Material Dimensions Inches Stem Stainless Steel ASTM A582 Size 101.6 Type 416 4.09 108.89 Collar Bushing Brass ASTM B 124 6.12 155.45 1.25 31.75 Stem Seal EPDM Rubber 6.88 174.75...
Page 234 Valve Part # 2616505 Spears 722311-040, 4", Butterfly, PVC, w/Lever Handle Temperature Pressure Rating System Operating (38) (43) (49) (54) (60) Temperature °F (°C) Valve Pressure (1.03) (.93) (.76) (.52) (.34) Rating psi (MPa) Specifications:  Pressure Rating: 150 psi (10.34 bar) Non-Shock Water @ 73°F (22.78°C) ...
Page 235 Valve Part # 2616505 Spears 722311-040, 4", Butterfly, PVC, w/Lever Handle Dimensions 2-9/32 8-½ 6-¼ 2013-07-16 2616505 Valve.doc 2 of 2...
Page 236 Valve Part # 2616707 Spears 722311-080, 8", Butterfly, PVC, w/Lever Handle Temperature Pressure Rating System Operating Temperature (38) (43) (49) (54) (60) °F (°C) Valve Pressure Rating psi (1.03) (.93) (.76) (.52) (.34) (MPa) Specifications:  Pressure Rating: 150 psi (10.34 bar) Non-Shock Water @ 73°F (22.78°C) ...
Page 237 Valve Part # 2616707 Spears 722311-080, 8", Butterfly, PVC, w/Lever Handle Dimensions 18-5/8 2-15/16 13-1/2 11-29/32 13-15/16 9-19/32 2013-11-27 2616707 Valve.doc 2 of 2...
Page 238 ELECTRIC BUTTERFLY VALVE...
Page 239 Valve Part # 2615538 Butterfly, Milliken 8" 511A LO Features:  Body Style: Flanged x Flanged ends  Pressure Class: 150B per AWWA Standard C504  Working Pressure: 150psig  Flanges: Flat faced and drilled in accordance with ANSI B16.1, Class 125 standards ...
Page 240 Valve Part # 2615538 Butterfly, Milliken 8" 511A LO Dimensions: Size Inch 7 3/4 6 1/2 13 1/2 1 1/8 11 3/4 8 – 3/4 203.2 196.9 165.1 342.9 152.4 28.6 298.5 2011-05-11 2615538 VALVE, BFLY 8 IN MILL 511A, LO.doc 2 of 2...
Page 241 SWING CHECK VALVE...
Page 242 Valve, Check Part # 2603743 NIBCO 3" Iron Body, F-918-B, Flanged Bolted Bonnet, Horizontal Swing, Renewable Seat and Disc Suffix Mat’l Cert -JX2 C.I. ARRA Design Features:  Conforms to MSS SP-71 Type 1  125 PSI/8.6 Bar Saturated Steam to 353°F (178°C). ...
Page 243 SOLENOID VALVE...
Page 244 Valve Part # 2615293 Asco RedHat Series 8262, Solenoid, 1/4" NPT Features:  Watertight, Types 1, 2, 3, 4, & 4X  Direct Acting, Normally Closed  Mountable in any position  Stainless Steel Construction Materials:  Body: 304 Stainless Steel ...
Page 245 MEMBRANE MODULE & ACCESSORIES...
Page 246 Module, Membrane Part # 2616432 Dizzer XL 0.9 MB 60W Module Data Membrane Area 60 m 645 sq ft. Length Without 1486 +/- 1.5mm 58 1/2 in. End Cap Outer Diameter Module 250 mm 9 7/8 in. Filtrate Connector Flexible - Vitaulic 2 in.
Page 247 Cross Brace Part # 2616438 Top, Filtrate Header Support Cross Brace Assembly, Top Manufacturer’s Part No. #HF-0075 Item Quantity Description Material Manufacturer’s Part No. Support, 30x10x1.5mm 304 SS SO-0049 Fastening Clamp, D160 Polyethylene S0-0054 Plug, 30x10mm Polyethylene KT-0015 Hexagon Screw, M10x40mm 304 SS SR-0012 Washer, A10...
Page 248 Cross Brace Part # 2616439 Bottom, Module Support Cross Brace Assembly, Bottom Manufacturer’s Part No. #HF-0074 Item Quantity Description Material Manufacturer’s Part No. Support, 60x40x3mm 304 SS SO-0048 Plug, 60x40mm Polyethylene KT-0016 Hexagon Screw, M16x170mm 304 SS SR-0004 Adjustable Foot, M16 Plastic KT-0053 Hexagon Screw, M10x80mm...
Page 249 Expansion Joint Part # 2616727 Metraflex Metrasphere Style R, 4" Temperature Maximum Pressure (°F/°C) (PSI/Bar) 170/76.67 225/15.51 180/82.22 200/13.79 190/87.78 175/12.07 200/93.33 150/10.34 210/98.89 125/8.62 220/104.44 100/6.89 230/110 75/5.17 Specifications:  Size: 4”  # of Holes: 8  Weight: 18 lbs (8.16 kg) ...
Page 250 Expansion Joint Part # 2615839 Metraflex Metrasphere Style R, 6" Temperature Maximum Pressure (°F/°C) (PSI/Bar) 170/76.67 225/15.51 180/82.22 200/13.79 190/87.78 175/12.07 200/93.33 150/10.34 210/98.89 125/8.62 220/104.44 100/6.89 230/110 75/5.17 Specifications:  Size: 6”  # of Holes: 8  Weight: 28 lbs (12.70 kg) ...
Page 251 Expansion Joint Part # 2615840 Metraflex Metrasphere Style R, 8" Temperature Maximum Pressure (°F/°C) (PSI/Bar) 170/76.67 225/15.51 180/82.22 200/13.79 190/87.78 175/12.07 200/93.33 150/10.34 210/98.89 125/8.62 220/104.44 100/6.89 230/110 75/5.17 Specifications:  Size: 8”  # of Holes: 8  Weight: 40 lbs (18.14 kg) ...
Page 252 Expansion Joint Part # 2616728 Metraflex Metrasphere Style R, 12" Temperature Maximum Pressure (°F/°C) (PSI/Bar) 170/76.67 225/15.51 180/82.22 200/13.79 190/87.78 175/12.07 200/93.33 150/10.34 210/98.89 125/8.62 220/104.44 100/6.89 230/110 75/5.17 Specifications:  Size: 12”  # of Holes: 12  Weight: 94 lbs (42.64 kg) ...
Page 253 Strainer Part # 2616720 Keckley, Style A, Flanged, 4" Y-Strainer Construction:  Body: Cast-iron  Flanges drilled in accordance with ASME B16.1  O-Ring: Buna-N 70-durometer  Gasket: Synthetic fiber  Screen Material: 304 stainless steel  Screen Gage: 28 (1/16 inch) [1.6mm] ...
Page 254 AIR COMPRESSOR & ACCESSORIES...
Page 255 Air Compressor Part # 9107150D7005 Porter Cable, 150 psi, 6-Gallon, Oil Free, Pancake Compressor Features: 2.6 SCFM @ 90 psi, per ISO1217 6-gallon pancake style tank includes water drain valve and rubber feet Low amp 120V motor Durable oil-free pump Shroud, handle and console Two regulated, factory installed air couplers Specifications:...
Page 256 Air Filter / Regulator Part # 2616950 Arrow Pneumatics Tri-Star, 1/2", B754IW Specifications  Partical removal: 40 micron minimum  Process Connections: 1/2 in NPT female  Pressure Range: 3 to 20 psi (.2 – 1.4 bar)  Max Supply Pressure: 200 psi (13.8 bar) ...
Page 257 Air Filter / Regulator Part # 2616950 Arrow Pneumatics Tri-Star, 1/2", B754IW Dimensions Dimensions in inches (metric) Model No. B754 Pipe Size .5 in (12.7 mm) Max Flow 100 SCFM (94.4dm /sec) Bowl Capacity 6 oz (29.6 cm 2.66 (67.5 mm) 4.16 (105.6 mm) 9.75 (247.7 mm) 2.25 (57.2 mm)
Page 258 ELECTRICAL CONTROL PANEL COMPONENT INFORMATION...
Page 259: Safety Precautions
CONTROL PANEL SAFETY PRECAUTIONS CAUTION  Be aware of electrical hazards: o Electric shock and burns – An electric shock occurs when electric current passes through the body. This can happen when touching an energized part. o Arc-flash burns – An electric arc flash can occur if a conductive object gets too close to a high-amp current source or by equipment failure.
Page 260 ELECTRICAL LOCKOUT / TAG OUT PROCEDURES Consult your facility procedure. Each facility should have a written lockout/tag out program and train employees in this program. The typical program should cover planning for locating and labeling energy sources, identifying employees at risk, how and by whom the equipment is de- energized, releasing of stored energy, verifying that the circuit is de-energized and can't be restarted, voltage testing, grounding requirements, shift changes, coordination with other jobs in progress, a procedure for keeping track of all involved personnel, applying and removing...
Page 261 ELECTRICAL LOCKOUT / TAG OUT PROCEDURES  Return to service. Once work is completed and lockout/tag out devices are removed, tests and visual inspection must confirm that all tools, mechanical restraints, electric jumpers, shorts, and grounds have been removed. Only then is it safe to re-energize and return to service.
Page 262 ELECTRICAL LOCKOUT / TAG OUT PROCEDURES Working on De-Energized Equipment Electrically Safe Condition The most important principle of electrical safety is to assume all electric circuits are energized unless each involved worker ensures they are not. Every circuit and conductor must be tested every time work is done on them.
Page 263 ELECTRICAL LOCKOUT / TAG OUT PROCEDURES Facilities should adopt standard written procedures and training for these common tasks. For instance, when opening and closing disconnects, use the left-hand rule when possible (stand to the right side of the equipment and operate the disconnect switch with the left hand). Approach Distances to Exposed Live Parts The National Fire Protection Association (NFPA) defines three approach boundaries for shock hazards and one for arc flash.
Page 264 ELECTRICAL LOCKOUT / TAG OUT PROCEDURES Wet or Damp Locations Work in wet or damp work locations (i.e., areas surrounded or near water or other liquids) should not be performed unless it is absolutely critical. Electrical work should be postponed until the liquid can be cleaned up.
Page 265 CABLE, CONDUIT & WIRE...
Page 266 Patch Cord Part # 2752496 Quiktron 530-135-003SDTBOD The Ethernet Cat5e patch cord provides signal routing from one device to another. Certifications:  UL Listed Specifications: Jacket Jacket First Second Conductors Wire Size Length Material Color Connector Connector Shielded 24 AWG Black Male RJ45 Male RJ45...
Page 267 Patch Cord Part # 2752497 Quiktron 530-135-010SDTBOD The Ethernet Cat5e patch cord provides signal routing from one device to another. Certifications:  UL Listed Specifications: Jacket Jacket First Second Conductors Wire Size Length Material Color Connector Connector Shielded 24 AWG Black Male RJ45 Male RJ45...
Page 268 Patch Cord Part # 2702606 Hubbell PCX6GY10 The Hubbell PCX6 patch cord provides Category 6 Ethernet connectivity via RJ45 connectors. Specifications:  Category 6 Four-Pair 24AWG stranded UTP cable  UL flame retardant PVC cable jacket  Modular plug contacts 50µ” gold plated ...
Page 269: Usb Cable
USB Cable Part # 2751221 Belkin Hi-Speed USB 2.0 – 10’ Cat. No. F3U133-10-CDW The Hi-Speed USB 2.0 cable connects peripheral USB devices with PC computers. The 24k gold-plated connectors are corrosion-proof and ensure maximum conductivity. Technical Specifications 2751221 - Belkin USB Cable.doc 1 of 1 Copyright ©...
Page 270 PVC Flex Conduit System Specification A.A.S.I.# Description Minimum Bend Radius 2607761 1/2” FLEX 2” 2607750 3/4” FLEX 3” 2612061 1” FLEX 4” 2611118 1-1/4” FLEX 5” 2614897 1-1/2” FLEX 6” The PVC flex conduit is manufactured in black. All flex conduits are glued using traditional PVC pipe cement and primer. We recommend medium to heavy bodied glue and any standard primer.
Page 271 CIRCUIT BREAKER...
Page 272 Circuit Breaker Part # 2751347 Square D, C60 Cat. No. 60101 The Square D Multi 9 C60 family of DIN mountable circuit protection devices is designed to meet global applications and code requirements. The UL Listed Multi 9 breakers are the first product to carry UL 489, IEC 947-2, and CSA C22.2 ratings as well as the CE mark.
Page 273 Circuit Breaker Part # 2751349 Schneider Electric, C60 Cat. No. 60103 The Schneider Electric Multi 9 C60 family of DIN mountable circuit protection devices is designed to meet global applications and code requirements. The UL Listed Multi 9 breakers are the first product to carry UL 489, IEC 947-2, and CSA C22.2 ratings as well as the CE mark.
Page 274 Circuit Breaker Part # 2751350 Schneider Electric, C60 Cat. No. 60104 The Schneider Electric Multi 9 C60 family of DIN mountable circuit protection devices is designed to meet global applications and code requirements. The UL Listed Multi 9 breakers are the first product to carry UL 489, IEC 947-2, and CSA C22.2 ratings as well as the CE mark.
Page 275 Circuit Breaker Part # 2751352 Schneider Electric, C60 Cat. No. 60106 The Schneider Electric Multi 9 C60 family of DIN mountable circuit protection devices is designed to meet global applications and code requirements. The UL Listed Multi 9 breakers are the first product to carry UL 489, IEC 947-2, and CSA C22.2 ratings as well as the CE mark.
Page 276 Circuit Breaker Part # 2751353 Square D, C60 Cat. No. 60107 The Square D Multi 9 C60 family of DIN mountable circuit protection devices is designed to meet global applications and code requirements. The UL Listed Multi 9 breakers are the first product to carry UL 489, IEC 947-2, and CSA C22.2 ratings as well as the CE mark.
Page 277 Circuit Breaker Part # 2751356 Schneider Electric, C60 Cat. No. 60110 The Schneider Electric Multi 9 C60 family of DIN mountable circuit protection devices is designed to meet global applications and code requirements. The UL Listed Multi 9 breakers are the first product to carry UL 489, IEC 947-2, and CSA C22.2 ratings as well as the CE mark.
Page 278 Circuit Breaker Part # 2752206 Square D 60127 The UL 489 miniature circuit breaker provides feeder and branch circuit protection. Standards:  UL 489 Circuit Breaker: file #E215117  Single pole 15-20 A is UL Listed as SWD (switching duty) ...
Page 279 Circuit Breaker Part # 2751358 Schneider Electric, C60 Cat. No. 60112 The Schneider Electric Multi 9 C60 family of DIN mountable circuit protection devices is designed to meet global applications and code requirements. The UL Listed Multi 9 breakers are the first product to carry UL 489, IEC 947-2, and CSA C22.2 ratings as well as the CE mark.
Page 280 Circuit Breaker Part # 2751359 Square D, C60 Cat. No. 60114 The Square D Multi 9 C60 family of DIN mountable circuit protection devices is designed to meet global applications and code requirements. The UL Listed Multi 9 breakers are the first product to carry UL 489, IEC 947-2, and CSA C22.2 ratings as well as the CE mark.
Page 281 COMPUTER and MONITOR...
Page 282 www.dell.com/QRL/Server/PET620 PowerEdge T620 An enterprise-class, two-socket tower server, the Dell PowerEdge T620 emphasizes high performance and high availability with built-in room for growth. Enterprise-wide systems The PowerEdge T620 is a feature-rich, two-socket tower server powered by the Intel ® Xeon ®...
Page 283 Feature PowerEdge T620 technical specification Form factor Tower (5U rackable) Processors Intel Xeon processor E5-2600 or E5-2600 v2 product families ® ® Processor sockets Internal interconnect 2 x Intel QuickPath Interconnect (QPI) links; 6.4GT/s, 7.2GT/s, 8.0GT/s Cache 2.5MB per core; core options: 4, 6, 8, 10, 12 Chipset Intel C602 Memory...
Page 284 Dell OptiPlex 9020 Dell’s most powerful commercial desktop ever, the Dell OptiPlex 9020 is the world’s most ™ ™ manageable Intel vPro enabled desktop and delivers leading-edge reliability and security. ® ™ Most manageable desktop Workforce productivity Manage and maintain your OptiPlex 9020 with ease with Empower your workforce with Dell’s most powerful the latest Intel®...
Page 285 Feature 9020 MT/SFF/USFF Technical Specification Processors Intel® 4th generation Core™ i7/i5 Quad Core, Core™ i3 Dual Core and Pentium® Dual Core Chipset Intel® Q87 Express Chipset Operating System Options Microsoft® Windows 8 Standard 64-bit, Microsoft ® Windows 8 Pro 64-bit Microsoft®...
Page 286 Feature OptiPlex 9020 All-in-One Technical Specification Processors Intel® 4th generation Core™ i7/i5 Quad Core, i3 Dual Core and Pentium® Dual Core Chipset Intel® Q87 Express Chipset Operating System Options Microsoft® Windows 8 Standard 64-bit, Microsoft ® Windows 8 Pro 64-bit Microsoft®...
Page 287 Dell Latitude E5530 With an expansive screen and right-sized performance, the Dell Latitude E5530 offers a budget- ™ ™ friendly blend of mobility and office productivity. Inspired Design Confidently safeguard data with Dell Data Protection software Trusted Platform Module (TPM) , encrypted hard drive options Boasting an expansive 15.6”...
Page 288 Feature Technical Specification Processor Options Intel® CoreTM i3, i5 and i7 up to i7-35xxM; Intel® Celeron® Bxxx processors Genuine Windows ® 7 Home Basic , Genuine Windows ® 7 Home Premium Operating System Options Genuine Windows ® 7 Professional, Genuine Windows ® 7 Ultimate Linux Ubuntu 11.10 Memory Options...
Page 289 ENCLOSURE...
Page 290 Type 12 Enclosure Part # 2750002 Hoffman, Two-Door Floor-Mount Cat. No. A606012LP The Hoffman Two-Door Floor-Mount Type 12 Enclosure is designed to protect electrical and electronic controls, components and instruments in typical industrial environments. The Type 12 rating protects enclosed equipment from dust, dirt, oil, and dripping water.
Page 291 Type 12 Enclosure Part # 2750002 Hoffman, Two-Door Floor-Mount 2011-03-03 2750002 - Hoffman Type 12 Enclosure.doc 2 of 2...
Page 292 Type 12 Enclosure Part # 2750149 Hoffman, Two-Door Floor-Mount Cat. No. A604812LP The Hoffman Two-Door Floor-Mount Type 12 Enclosure is designed to protect electrical and electronic controls, components and instruments in typical industrial environments. The Type 12 rating protects enclosed equipment from dust, dirt, oil, and dripping water.
Page 293 Type 12 Enclosure Part # 2750149 Hoffman, Two-Door Floor-Mount 2007-07-09 2750149 - Hoffman Type 12 Enclosure.doc 2 of 2...
Page 294 4X Fiberglass Enclosure Part # 2750251 Hoffman, ULTRX Cat. No. UU1008030 The Hoffman ULTRX Type 4X Fiberglass Enclosure is a highly effective corrosion-resistant housing for electrical and electronic controls. It provides outstanding protection against atmospheric and marine corrosion in indoor or outdoor settings, including petrochemical plants, water treatment facilities, pulp and paper processing, and electroplating plants.
Page 295 4X Fiberglass Enclosure Part # 2750251 Hoffman, ULTRX 2007-07-09 2750251 - Hoffman 4X Fiberglass Enclosure.doc 2 of 2...
Page 296 ENCLOSURE ACCESSORIES...
Page 297: Ground Bar
Ground Bar Part # 2751091 Cat. No. RAU0356 101.02 The ABB ground bar provides a convenient DIN rail mounted means for ground wiring.  7 position  Green color  DIN rail mount  Max wire size 10mm² per IEC ...
Page 298 Ground Bar Part # 2751092 Cat. No. RAU0356 103.04 The ABB ground bar provides a convenient DIN rail mounted means for ground wiring.  12 position  Green color  DIN rail mount  Max wire size 10mm² per IEC ...
Page 299 Steel Panel Part # 2750003 Hoffman Cat. No. A60P60 The Hoffman Steel Panel for Type 3R, 4, 4X, 12, and 13 Enclosures 10 Gauge Steel Panel Size Panel Thickness (“T”) Number of Holes Edge Flanges (D x E) 56.00 x 56.00 0.88 (22) (1422 x 1422) (Extra holes are for panel lifting)
Page 300 Steel Panel Part # 2750110 Hoffman Cat. No. A60P48 The Hoffman Steel Panel for Type 3R, 4, 4X, 12, and 13 Enclosures 10 Gauge Steel Panel Size Panel Thickness (“T”) Number of Holes Edge Flanges (D x E) 56.00 x 44.00 0.88 (22) (1422 x 1118) (Extra holes are for panel lifting)
Page 301 Steel Panel Part # 2750252 Hoffman Cat. No. A40P30 The Hoffman Steel Panel for Type 3R, 4, 4X, 12, and 13 Enclosures Panel Size Panel Thickness (“T”) Number of Holes Edge Flanges (D x E) 37.00 x 29.00 0.75 (19) (940 x 737) (No center holes on dimension D) 2750252 - Hoffman Panel.doc...
Page 302 Ground Bar, Non-Isolated Part # 2750028 Cat. No. GB10 The ITE non-isolated ground bar provides a convenient means for terminating ground wires.  10 position bar  #14-4 AWG wires 2750028 - ITE Ground Bar.doc 1 of 1 Copyright © 2007 Aqua-Aerobic Systems, Inc. 2007-10-04...
Page 303 Mounting Bracket Kit Part # 2750284 Hoffman, Stainless Steel Cat. No. CMFKSS The Hoffman Mounting Bracket Kit contains four Type 304 stainless steel external mounting brackets and fasteners. Sealing washers are provided with each kit to maintain Type 4 or 12 rating after installation. Maintains UL/CSA Type 4, Type 4X, and Type 12.
Page 304 Duplex GFCI Receptacle Part # 2751627 Hubbell DIN Rail Utility Box Cat. No. DRUBGFI20 The Hubbell DIN rail GFCI utility box offers a labor saving way to provide utility power to any control cabinet. Installing the rail utility box is as easy as snapping the box onto a 35mm DIN rail and connecting the line, neutral and ground wires.
Page 305 Type PNL Bronze Penn-Lug Part # 2750031 Penn-Union, 1-Hole tongue Cat. No. PNL-1-0 The Penn-Union Type PNL Bronze Penn-Lug tightens directly on the conductor forcing the conductor into intimate contact with the body for maximum conductivity. Flat bottom allows mounting either on tongue only or with full contact surface.
Page 306 Type PNL Bronze Penn-Lug Part # 2752376 Penn-Union PNL-250 The Penn-Union Type PNL Bronze Penn-Lug tightens directly on the conductor forcing the conductor into intimate contact with the body for maximum conductivity. Flat bottom allows mounting either on tongue only or with full contact surface. Conductor Range Wire Diameter Range (inch) Wrench Size...
Page 307 ENVIRONMENTAL CONTROL ENCLOSURE...
Page 308 Industrial Corrosion Inhibitor Part # 2607334 Hoffman Cat. No. AHCI5E The Hoffman corrosion inhibitors contain a special chemical combination that vaporizes and condenses on all surfaces in an enclosed area. Vapors will redeposit as needed in the event of condensation of moisture on surfaces.
Page 309 Heat Exchanger Part # 2752664 Hoffman XR472416012 The XR series heat exchanger is a closed loop cooling system that maintains temperature slightly above ambient inside a control panel and preserves the integrity of the enclosure. Standards:  UL/cUL Listed; Type 12, 3R; File No. SA7402 ...
Page 310 Heat Exchanger Part # 2752664 Hoffman XR472416012 Dimensions: 2013-11-08 2752664 Heat Exchanger.doc 2 of 3...
Page 311 Heat Exchanger Part # 2752664 Hoffman XR472416012 Cutout Dimensions: 2013-11-08 2752664 Heat Exchanger.doc 3 of 3...
Page 312 Temperature Control Switch Part # 2700943 Hoffman ATEMNO Cat. No. ATEMNO 2014-04-30 2700943 - Hoffman Temperature Switch.doc 1 of 2...
Page 313 Temperature Control Switch Part # 2700943 Hoffman ATEMNO 2014-04-30 2700943 - Hoffman Temperature Switch.doc 2 of 2...
Page 314 FUSE...
Page 315 Axial Lead and Cartridge Fuse Part # 2608762 Littelfuse, 250 Volt Slo-Blo FLM Series Cat. No. FLM 1 Littelfuse 250 Volt Slo-Blo Type Fuse FLM Series. Agency approvals listed by Underwriters Laboratories and Certified by CSA. Voltage Ratings Ampere Ratings Interrupting Ratings 250 VAC 1.0 A...
Page 316 Axial Lead and Cartridge Fuse Part # 2608762 Littelfuse, 250 Volt Slo-Blo FLM Series 2007-07-09 2608762 - Littelfuse - FLM 1.doc 2 of 2...
Page 317 Axial Lead and Cartridge Fuse Part # 2750398 Littelfuse, 250 Volt Slo-Blo FLM Series Cat. No. FLM 2 Littelfuse 250 Volt Slo-Blo Type Fuse FLM Series. Agency approvals listed by Underwriters Laboratories and Certified by CSA. Voltage Ratings Ampere Ratings Interrupting Ratings 250 VAC 2.0 A...
Page 319 Axial Lead and Cartridge Fuse Part # 2609345 Littelfuse, 250 Volt Slo-Blo FLM Series Cat. No. FLM 7 Littelfuse 250 Volt Slo-Blo Type Fuse FLM Series. Agency approvals listed by Underwriters Laboratories and Certified by CSA. Voltage Ratings Ampere Ratings Interrupting Ratings 250 VAC 7.0 A...
Page 320 Axial Lead and Cartridge Fuse Part # 2609345 Littelfuse, 250 Volt Slo-Blo FLM Series 2007-07-09 2609345 - Littelfuse - FLM 7.doc 2 of 2...
Page 321 Fuse Part # 2751468 Littelfuse KLDR015 KLDR fuses are a time-delay Class CC type fuse specifically designed to withstand the momentary high magnetizing currents of control transformers, solenoids, and similar inductive loads. Approvals:  UL Listed per UL 248, UL File E81895 ...
Page 322 Fuse Part # 2751438 Littelfuse KLDR025 KLDR fuses are a time-delay Class CC type fuse specifically designed to withstand the momentary high magnetizing currents of control transformers, solenoids, and similar inductive loads. Approvals:  UL Listed per UL 248, UL File E81895 ...
Page 323 Fuse Part # 2607322 Littelfuse KLDR030 KLDR fuses are a time-delay Class CC type fuse specifically designed to withstand the momentary high magnetizing currents of control transformers, solenoids, and similar inductive loads. Approvals:  UL Listed per UL 248, UL File E81895 ...
Page 324 CCMR Series CC Fuse Part # 2750777 Littelfuse, Dual-Element, Time-Delay Cat. No. CCMR 30 Littelfuse POWR-PRO CCMR fuses are dual-element, time- delay fuses in an exceptionally small package specifically engineered for motor branch circuit protection. They have many applications including: ...
Page 325 Time Delay Fuse Part # 2752543 Littelfuse JTD060 The JTD Class J fuse is a compact current-limiting time delay fuse. Approvals (AC):  UL Listed (File No. E81895)  CSA Certified (File No. 29862)  Standard 248-8, Class J  Approvals (DC): ...
Page 326 Axial Lead and Cartridge Fuse Part # 2751144 Littelfuse, 250Volt Fast Acting 217 Series Cat. No. 217.050 Littelfuse 250 Volt Fast Acting Type 217 Series fuses are designed to IEC standards. Voltage Ratings Ampere Ratings Interrupting Ratings 35 Amps @250VAC, unity power 250 VAC 0.050 A factor...
Page 327 Axial Lead and Cartridge Fuse Part # 2751144 Littelfuse, 250Volt Fast Acting 217 Series 2007-08-20 2751144 - Littelfuse - 217-050.doc 2 of 3...
Page 328 Axial Lead and Cartridge Fuse Part # 2751144 Littelfuse, 250Volt Fast Acting 217 Series 2007-08-20 2751144 - Littelfuse - 217-050.doc 3 of 3...
Page 329 FUSE BLOCK...
Page 330 Fuse Block Part # 2751333 Allen Bradley Cat. No. 1492-FB1M30 Allen Bradley fuse holder provides a safe and convenient means for installation of 1-1/2” x 13/32” Midget Fuses. The 1492-FB fuse holder family is designed for use in many OEM applications such as power supplies, equipment protection, primary and secondary control transformers, solenoids, lighting and heater loads, and drives.
Page 331 Fuse Holder Part # 2752542 Allen-Bradley 1492-FB3J60-L The fuse holder provides a means for installation of Class J fuses and provides a blown fuse indicator. Approvals:  UL512  CSA C22.2 No. 39  EN/IEC 60947-3  EN/IEC 60269-2-1  CE marked Specifications: Poles Fuse Class...
Page 332 CC Fuse Holder Part # 2702123 Allen Bradley, 600 Volt, with indicator Cat. No. 1492-FB3C30-L Allen Bradley 1492-FB fuse holders provide a safe and convenient means for installation of class CC, J and midget fuses. Features:  Compact size requiring less panel space than open-style fuse holders ...
Page 333 CC Fuse Holder Part # 2702122 Allen Bradley, 600 Volt, with indicator Cat. No. 1492-FB2C30-L Allen Bradley 1492-FB fuse holders provide a safe and convenient means for installation of class CC, J and midget fuses. Features:  Compact size requiring less panel space than open-style fuse holders ...
Page 334 CC Fuse Holder Part # 2702121 Allen Bradley, 600 Volt, with indicator Cat. No. 1492-FB1C30-L Allen Bradley 1492-FB fuse holders provide a safe and convenient means for installation of class CC, J and midget fuses. Features:  Compact size requiring less panel space than open-style fuse holders ...
Page 335 Terminal Block Part # 2750034 Allen Bradley, Screw Connection Cat. No. 1492-WFB4 Allen Bradley Fuse Block, 50 Pcs. / Pkg. 2007-07-09 2750034 - AB Screw Connection Terminal Block.doc 1 of 1...
Page 336 HMI-HUMAN MACHINE INTERFACE...
Page 337 Operator Interface Part # 2752360 Allen Bradley 2711P-T7C4D8, PanelView Plus 6 700 The Allen Bradley PanelView Plus 6 700 Standard color graphic terminal has a 6.5” flat-panel color display and supports operator input via a touch screen. Certifications: Certification c-UL-us UL Listed Industrial Control Equipment, certified for use in US and Canada.
Page 338 Operator Interface Part # 2752360 Allen Bradley 2711P-T7C4D8, PanelView Plus 6 700 Technical Specifications: Display: Display Area Type Resolution Backlight (W x H) Color Active 5.2” x 3.9” 640 x 480, 18-bit 50,000 hour life, minimum, Matrix, Thin Film (132mm x 99mm) color graphics field replaceable Transistor (TFT)
Page 339 Operator Interface Part # 2752360 Allen Bradley 2711P-T7C4D8, PanelView Plus 6 700 FactoryTalk View Software:  FactoryTalk View Machine Edition software, version 6.0 or later, is preloaded on each terminal  Single license support for FactoryTalk ViewPoint software, version 1.2 or later, gives remote users access to a terminal’s displays via standard web browser ...
Page 340 Operator Interface Part # 2752363 Allen Bradley 2711P-T15C4D8, PanelView Plus 6 1500 The Allen Bradley PanelView Plus 6 1500 Standard color graphic terminal has a 15” flat-panel color display and supports operator input via a touch screen. Certifications: Certification c-UL-us UL Listed Industrial Control Equipment, certified for use in US and Canada.
Page 341 Operator Interface Part # 2752363 Allen Bradley 2711P-T15C4D8, PanelView Plus 6 1500 Technical Specifications: Display: Display Area Type Resolution Backlight (W x H) Color active matrix, 1024 x 768, 12.0” x 9.0” 50,000 hour life, minimum, thin film transistor 18-bit color (304mm x 228mm) field replaceable (TFT)
Page 342 Operator Interface Part # 2752363 Allen Bradley 2711P-T15C4D8, PanelView Plus 6 1500 FactoryTalk View Software:  FactoryTalk View Machine Edition software, version 6.0 or later, is preloaded on each terminal  Single license support for FactoryTalk ViewPoint software, version 1.2 or later, gives remote users access to a terminal’s displays via standard web browser ...
Page 343 MAIN DISCONNECT...
Page 344 Molded Case Circuit Breaker Part # 2701396 Square D, 1-Pole, 120 VAC Cat. No. FAL12015 The Square D Thermal-magnetic molded case circuit breakers are permanent trip UL Listed, CSA certified, IEC rated, and also meet the requirements of Federal Specifications W-C-375B/GEN. AC Magnetic Trip Settings Interrupting, Continuous Current...
Page 345 Molded Case Circuit Breaker Part # 2701685 Square D, 1-Pole, 120 VAC Cat. No. FAL12020 The Square D Thermal-magnetic molded case circuit breakers are permanent trip UL Listed, CSA certified, IEC rated, and also meet the requirements of Federal Specifications W-C-375B/GEN. AC Magnetic Trip Settings Interrupting, Continuous Current...
Page 346 Molded Case Circuit Breaker Part # 2752680 Square D FAL12025 The Square D Thermal-magnetic molded case circuit breakers are permanent trip UL Listed, CSA certified, IEC rated, and also meet the requirements of Federal Specifications W-C-375B/GEN. AC Magnetic Trip Interrupti Continuous Settings ng, Rating...
Page 347 Molded Case Circuit Breaker Part # 2750389 Square D, 1-Pole, 120 VAC Cat. No. FAL12030 The Square D Thermal-magnetic molded case circuit breakers are permanent trip UL Listed, CSA certified, IEC rated, and also meet the requirements of Federal Specifications W-C-375B/GEN. AC Magnetic Trip Settings Interrupting, Continuous Current...
Page 348 Circuit Breaker Part # 2752678 Square D JJL36200 The J-frame molded case circuit breaker protects electrical systems from damage caused by overloads and short circuits. The circuit breaker opens and closes a circuit by non-automatic means and opens the circuit automatically on a predetermined overcurrent.
Page 349 Circuit Breaker Part # 2752678 Square D JJL36200 Dimensions: Inches (millimeters) 2013-12-13 2752678 Circuit Breaker.doc 2 of 2...
Page 350 MAIN DISCONNECT ACCESSORIES...
Page 351 Operating Mechanism Part # 2751598 Square D, Type L Cat. No. 9421LJ7 The Square D door mounted, operating mechanisms feature heavy duty, all metal construction. Circuit breaker can be padlocked in the “OFF” position. Use With Use With Frame Size Use With Circuit Finish/Color No.
Page 352 Disconnect Handle Part # 2750005 Square D, Type L Cat. No. 9421LH6 The Square D door mounted, variable depth operating mechanisms feature heavy duty, all metal construction with trip indication. All can be padlocked in the “OFF” position when the enclosure door is open. Further, the handle assemblies can be locked “OFF”...
Page 353 Long Shaft Part # 2750093 Square D, Type L Cat. No. 9421LS10 The Square D door mounted, variable depth operating mechanisms feature heavy duty, all metal construction with trip indication. All can be padlocked in the “OFF” position when the enclosure door is open. Further, the handle assemblies can be locked “OFF”...
Page 354 MOTOR CONTROL...
Page 355 Variable Frequency Drive Part # 2752675 Allen Bradley 25B-D030N104 The PowerFlex 525 variable speed drive controls the speed of an alternating current (AC) motor by adjusting the frequency of the electrical power supplied to the motor. The drive includes a detachable control module.
Page 356 Variable Frequency Drive Part # 2752675 Allen Bradley 25B-D030N104 Electrical Actual Short Maximum Short Voltage Tolerance Frequency Tolerance Transistor Type Circuit Rating Circuit Rating Determined by AIC Isolated Gate 100,000 Amps -15%/+10% 47 to 63 Hz rating of installed Bipolar Transistor symmetrical fuse/circuit breaker (IGBT)
Page 357 Variable Frequency Drive Part # 2752675 Allen Bradley 25B-D030N104 Dimensions: Dimensions are in mm and (in.). Weights are in kg and (lb). Frame Size Weight 130.0 260.0 212.0 116.0 247.0 (5.12) (10.24) (8.35) (4.57) (9.72) (8.6) 2013-12-09 2752675 Variable Frequency Drive.doc 3 of 3...
Page 358 Variable Frequency Drive Part # 2752676 Allen Bradley 25B-D013N104 The PowerFlex 525 variable speed drive controls the speed of an alternating current (AC) motor by adjusting the frequency of the electrical power supplied to the motor. The drive includes a detachable control module.
Page 359 Variable Frequency Drive Part # 2752676 Allen Bradley 25B-D013N104 Electrical Actual Short Maximum Short Voltage Tolerance Frequency Tolerance Transistor Type Circuit Rating Circuit Rating Determined by AIC Isolated Gate 100,000 Amps -15%/+10% 47 to 63 Hz rating of installed Bipolar Transistor symmetrical fuse/circuit breaker (IGBT)
Page 360 Variable Frequency Drive Part # 2752676 Allen Bradley 25B-D013N104 Dimensions: Dimensions are in mm and (in.). Weights are in kg and (lb). Frame Size Weight 109.0 220.0 184.0 90.5 207.0 (4.29) (8.66) (7.24) (3.56) (8.15) (5.0) 2013-12-10 2752676 Variable Frequency Drive.doc 3 of 3...
Page 361 Motor Starter Part # 2752663 Square D 8536SBO1V02H30S The Class 8536 magnetic starters are used for full voltage starting and stopping AC squirrel cage motors. A selectable trip class solid state overload relay is provided for overload protection of the motor. Standards: ...
Page 362 Motor Starter Part # 2752663 Square D 8536SBO1V02H30S Dimensions: Inches (mm) (kg) 6.77 4.22 1.61 .203 6.25 3.97 (89) (172) (107) (13) (25.4) (41) (159) (101) (2.3) 2014-05-20 2752663 Motor Starter.doc 2 of 2...
Page 363 Auxiliary Contact Part # 2610069 Square D 9999SX6 The Square D Class 9999SX6 external auxiliary contact is a field convertible contact for use with Square D Type SA-SJ, NEMA Size 00-7 starters and contactors. Specifications: Maximum Voltage Rating: 600VAC Ampere Rating: Terminal Type: Screw Clamp Contact Configuration:...
Page 364 Motor Circuit Protector Part # 2752642 Square D HJL36030M71 The H-Frame motor circuit protectors are magnetic-only instantaneous-trip circuit breakers. They are designed to offer short circuit protection and are National Electrical Code (NEC) compliant when installed as part of a combination controller having motor overload protection.
Page 365 Motor Circuit Protector Part # 2752642 Square D HJL36030M71 Dimensions: Inches (millimeters) 2013-10-01 2752642 Motor Circuit Protector.doc 2 of 2...
Page 366 Auxiliary Contact Part # 2752650 Square D S29450 The S29450 auxiliary switch provides a remote signal indicating circuit breaker tripped or overcurrent state. Specifications: Amperage Rating Dimension A Contact Configuration Voltage Rating (inches) 1NO-1NC 600VAC 1.31 2013-11-12 2752650 Auxiliary Contact.doc 1 of 1...
Page 367 NEMA Size 1 Contactor Part # 2750492 Allen Bradley, Contactor Cat. No. 300-BOD930 Allen Bradley Bulletin 300 modular line of NEMA contactors when combined with Bulletin 193 solid-state overload relays, auxiliary contacts, interlocks, suppressors and DIN mounting rail provides a compact and flexible starter component system.
Page 368 NETWORK...
Page 369 Industrial Rail Switch Part # 2750838 Hirschmann, SPIDER 5TX Cat. No. 943 824-002 The Rail Switch SPIDER 5TX has been especially designed for use in industrial environments. It supports ETHERNET 10 MBit/s and Fast ETHERNET 100 MBit/s. The devices support switched ETHERNET networks in accordance with IEEE standard 802.3 or 802.3u using copper technology.
Page 370 Industrial Rail Switch Part # 2750838 Hirschmann, SPIDER 5TX 2009-07-01 2750838 - Hirschmann Industrial Rail Switch.doc 2 of 3...
Page 371 Industrial Rail Switch Part # 2750838 Hirschmann, SPIDER 5TX 2009-07-01 2750838 - Hirschmann Industrial Rail Switch.doc 3 of 3...
Page 372: Ethernet Switch
Ethernet Switch Part # 2702571 N-TRON 708FX2-SC The N-TRON® 708FX2-SC is an managed industrial Ethernet Switch. Regulatory Approvals:  FCC/CE (CFR 47, Part 15, Subpart B, ClassA)  EN 55011  ICES-003-Class A  EN61000-4-2/3/4/5/6/8/11, EN61000-6-2/4  UL/cUL: Class I, Div 2, Groups A,B,C,D and T4A ...
Page 373 Ethernet Switch Part # 2702571 N-TRON 708FX2-SC Environmental Operating Temperature: -40°C to 85°C Storage Temperature: -40°C to 85°C Operating Humidity: 5% to 95% (Non-Condensing) Operating Altitude: 0 to 10,000 feet Reliability MTBF: > 2 Million Hours Network Media 10BaseTX: >Cat3 Cable 100BaseTX: >Cat5 Cable 100BaseFX Multimode:...
Page 374 Ethernet Switch Part # 2702571 N-TRON 708FX2-SC Dimensions: 2013-12-16 2702571 Ethernet Switch.doc 3 of 3...
Page 375 Ethernet Switch Part # 2701269 Netgear ProSafe FS105 Cat. No. FS105 The NETGEAR FS105 desktop switch provides your LAN with eight (5) high-speed, 10/100 Mbps auto speed-sensing UTP ports. Standards Compliance  IEEE 802.3 10BASE-T Ethernet  IEEE 802.3u 100BASE-TX Fast Ethernet ...
Page 376 Ethernet Switch Part # 2701269 Netgear ProSafe FS105 Status LEDs  Power  Link, speed, and activity indicators built into each  RJ-45 port AC Power  7.5W (7.5V DC, 1A) Physical Specifications:  Dimensions (w x d x h): 94 x 103 x 27 mm 3.7 x 4.1 x 1.1 inches ...
Page 377 Connector Housing Part # 2702607 Corning WCH-02P The Corning WCH connector housing provides interconnect or cross-connect capabilities between the outside plant, riser, or distribution cables, and the opto-electronics. Specifications:  Metal cabinet construction  Accepts standard CCH connector panels Dimensions: ...
Page 378 Connector Housing Panel Part # 2752670 Corning CCH-CP12-91 The Corning CCH-CP connector housing panel comes with factory mounted fiber connectors and provides interconnect or cross-connect capability in a housing at main cross-connects, intermediate cross-connects, telecommunication rooms or work areas. Specifications: ...
Page 379 PILOT DEVICE...
Page 380 Selector Switch Part # 2752247 Square D 9001SKS43FBH2 The Square D 9001SKS43FBH2 is an 30mm 3-position maintained selector switch with a NEMA Type 4/4X/13 corrosion-resistant/watertight/oiltight rating for industrial environments. Certifications:  UL Listed (File No. E42259 CCN NKCR)  CSA Certified (File No. LR24590 Class 3211-03) Specifications: General 600VAC...
Page 381 Selector Switch Part # 2752247 Square D 9001SKS43FBH2 Environmental Storage °F (°C) -40 to +158 (-40 to +70) Ambient Air Temperature (around the device) Operation °F (°C) -13 to +158 (-25 to +70) Conforming to Frequency: 2 to 500 Hz: 7gn Vibration Resistance IEC 60068-2-6 Ford Standard EA-1...
Page 382 Selector Switch Part # 2751658 Square D, 3-Position Cat. No. 9001SKS46FBH2 Square D Push Button devices provide reliability where it is needed most. Certifications:  IEC 947-1, IEC 947-5-1, IEC 947-5-4, EN 60947-5-1  JIS C 4520 and 852  UL 508 ...
Page 385 Illuminated Pushbutton Part # 2752254 Square D 9001SK1L1A The Square D 9001SK1L1A is an 30mm amber illuminated pushbutton with a NEMA Type 4/4X/13 corrosion- resistant/watertight/oiltight rating for industrial environments. Certifications:  UL Listed (File No. E42259 CCN NKCR)  CSA Certified (File No. LR24590 Class 3211-03) Specifications: General Light Module Supply Voltage...
Page 386 Illuminated Pushbutton Part # 2752254 Square D 9001SK1L1A Conforming to Shock Resistance Half sine wave: 50 gn IEC 60068-2-27 Conforming to Electric Shock Protection Class II IEC 61140 Conforming to IP 66 Degree of Protection EN/IEC 60529 Conforming to Types 1,2,3,3R,4,12 and 13 NEMA Mechanical Life (in millions of operating cycles)
Page 387 Pilot Light Part # 2700720 Square D 9001SKT1 The Square D 9001SKT1 pilot lights are an 30mm push-to-test operator device with a NEMA Type 4/4X/13 corrosion- resistant/watertight/oiltight rating for industrial environments. Certifications:  UL Listed (File No. E42259 CCN NKCR) ...
Page 388 Pilot Light Part # 2700720 Square D 9001SKT1 Conforming to IP 66 Degree of Protection EN/IEC 60529 Conforming to Types 1,2,3,3R,4,12 and 13 NEMA Dimensions: 2014-05-20 2700720 - Square D Pilot Light.doc 2 of 2...
Page 389 Lens Part # 2752248 Square D 9001G7 The Square D 9001G7 is a green pilot light lens for 30mm operator device. Specifications: General Color Green Size 30mm 2014-05-20 2752248 - Square D Green Lens.doc 1 of 1...
Page 390 Lens Part # 2610534 Square D 9001R7 The Square D 9001R7 is a red pilot light lens for 30mm operator device. Specifications: General Color Size 30mm 2014-05-20 2610534 - Square D Red Lens.doc 1 of 1...
Page 391 Contact Block Part # 2608493 Square D 9001KA1 The Class 9001 Type KA contact blocks are fingersafe contact blocks. They have one screw mounting and captive plus/minus terminal screws. These contact blocks are double-break, direct- acting contacts. Because of the wiping action of theses contcts, they are suitable for use with programmable controllers.
Page 392 PLC-PROGRAMMABLE LOGIC CONTROL...
Page 393: Wiring Diagrams
Analog Input Module Part # 2701835 Allen Bradley, CompactLogix Cat. No. 1769-IF8 Allen Bradley CompactLogix Programmable Logic Controllers feature input filtering, optical isolation, and build-in surge protection to enhance the reliability of operation in noisy industrial environments. Certified to C- UL (under CSA C22.2 No.
Page 394 Analog Input Module Part # 2701835 Allen Bradley, CompactLogix 2008-01-30 2701835 - AB Analog Input CompactLogix.doc 2 of 3...
Page 395 Analog Input Module Part # 2701835 Allen Bradley, CompactLogix 2008-01-30 2701835 - AB Analog Input CompactLogix.doc 3 of 3...
Page 396 Analog Output Module Part # 2702282 Allen Bradley, CompactLogix Cat. No. 1769-OF8C Allen Bradley CompactLogix Programmable Logic Controllers feature input filtering, optical isolation, and build-in surge protection to enhance the reliability of operation in noisy industrial environments. Certified to C- UL (under CSA C22.2 No.
Page 398 Digital I/O Module Part # 2701824 Allen Bradley, CompactLogix, 100/120V AC Cat. No. 1769-IA16 Allen Bradley CompactLogix Programmable Logic Controllers feature input filtering, optical isolation, and build-in surge protection to enhance the reliability of operation in noisy industrial environments. Certified to C- UL (under CSA C22.2 No.
Page 400 Digital I/O Module Part # 2701834 Allen Bradley, CompactLogix, Relay Output Cat. No. 1769-OW16 Allen Bradley CompactLogix Programmable Logic Controllers feature input filtering, optical isolation, and build-in surge protection to enhance the reliability of operation in noisy industrial environments. Certified to C- UL (under CSA C22.2 No.
Page 402 CompactLogix Processor Part # 2751387 Allen Bradley Cat. No. 1769-L35E The CompactLogix is designed to provide a Logix solution for medium applications. This platform provides I/O requirements and network connectivity in one package. Multiple controllers can communicate across networks and share data. Features include: ...
Page 403 End Cap, Right Part # 2701823 Allen Bradley, CompactLogix Cat. No. 1769-ECR The final module of each Compact I/O system must be an end cap. It provides termination for the system. There are left end caps for terminating the left-most slot, if applicable. Temperature Range Vibration, Humidity,...
Page 404 Compact Flash Card Part # 2752566 Allen Bradley 1784-CF128 Allen Bradley 1784-CF128 Industrial CompactFlash Card provides non-volatile memory for ControlLogix model 5560 controllers. 2013-06-04 2752566 - AB Compat Flash Card.doc 1 of 1...
Page 405: Power Supply
Power Supply Part # 2701833 Allen Bradley, CompactLogix Cat. No. 1769-PA4 Allen Bradley CompactLogix Programmable Logic Controllers feature input filtering, optical isolation, and build-in surge protection to enhance the reliability of operation in noisy industrial environments. Certified to C-UL (under CSA C22.2 No. 142), UL 508, CE. Features include: ...
Page 406 Power Supply Part # 2701833 Allen Bradley, CompactLogix 2008-01-11 2701833 - AB Power Supply CompactLogix.doc 2 of 2...
Page 407 Digital Input Module Part # 2701886 Allen Bradley 1794-IA16 The Allen Bradley FLEX I/O digital input module plugs into the terminal base, connecting the I/O bus and field devices. Certifications:  UL Listed Industrial Control Equipment  UL Listed for Class I, Division 2 Groups A,B,C,D Hazardous Locations ...
Page 408 Digital Input Module Part # 2701886 Allen Bradley 1794-IA16 Temperature Enclosure Type Rating Mounting Type Operating Non-Operating 0…55 °C -40…85 °C None (Open Style) DIN-Rail, Panel (32…131 °F) (-40…185 °F) Shock* Humidity Vibration* Operating Non-Operating 5…95% non-condensing 5 g at 10…500 Hz 30 g 50 g * To maintain these specifications, you must use DIN rail locks.
Page 409 Analog Input Module Part # 2702232 Allen Bradley 1794-IE8 The Allen Bradley FLEX I/O analog input module plugs into the terminal base, connecting the I/O bus and field devices. Certifications:  UL Listed Industrial Control Equipment  UL Listed for Class I, Division 2 Groups A,B,C,D Hazardous Locations ...
Page 410 Analog Input Module Part # 2702232 Allen Bradley 1794-IE8 Temperature Enclosure Type Rating Mounting Type Operating Non-Operating 0…55 °C -40…85 °C None (Open Style) DIN-Rail, Panel (32…131 °F) (-40…185 °F) Shock* Humidity Vibration* Operating Non-Operating 5…95% non-condensing 5 g at 10…500 Hz 30 g 50 g * To maintain these specifications, you must use DIN rail locks.
Page 411 Analog Output Module Part # 2752070 Allen Bradley 1794-OF4I The Allen Bradley FLEX I/O analog output module plugs into the terminal base, connecting the I/O bus and field devices. Certifications:  UL Listed Industrial Control Equipment  UL Listed for Class I, Division 2 Groups A,B,C,D Hazardous Locations ...
Page 412 Analog Output Module Part # 2752070 Allen Bradley 1794-OF4I Temperature Enclosure Type Rating Mounting Type Operating Non-Operating 0…55 °C -40…85 °C None (Open Style) DIN-Rail, Panel (32…131 °F) (-40…185 °F) Shock* Humidity Vibration* Operating Non-Operating 5…95% non-condensing 5 g at 10…500 Hz 30 g 50 g * To maintain these specifications, you must use DIN rail locks.
Page 413 Digital Output Module Part # 2701885 Allen Bradley 1794-OW8 The Allen Bradley FLEX I/O digital output module plugs into the terminal base, connecting the I/O bus and field devices. Certifications:  UL Listed Industrial Control Equipment  UL Listed for Class I, Division 2 Groups A,B,C,D Hazardous Locations ...
Page 414 Digital Output Module Part # 2701885 Allen Bradley 1794-OW8 Temperature Enclosure Type Rating Mounting Type Operating Non-Operating 0…55 °C -40…85 °C None (Open Style) DIN-Rail, Panel (32…131 °F) (-40…185 °F) Shock* Humidity Vibration* Operating Non-Operating 5…95% non-condensing 5 g at 10…500 Hz 30 g 50 g * To maintain these specifications, you must use DIN rail locks.
Page 415 Flex I/O Ethernet Adapter Part # 2702281 Allen Bradley Cat. No. 1794-AENT Allen Bradley Flex I/O Ethernet adapter is a control and information network using the Common Industrial Protocol over standard TCP/IP Ethernet. The Flex I/O adapter provides connectivity for Flex I/O to an Ethernet/IP network using an RJ45 connector.
Page 416 Flex I/O Ethernet Adapter Part # 2702281 Allen Bradley 2008-01-30 2702281 - AB Flex IO Ethernet Module.doc 2 of 4...
Page 417 Flex I/O Ethernet Adapter Part # 2702281 Allen Bradley 2008-01-30 2702281 - AB Flex IO Ethernet Module.doc 3 of 4...
Page 418 Flex I/O Ethernet Adapter Part # 2702281 Allen Bradley 2008-01-30 2702281 - AB Flex IO Ethernet Module.doc 4 of 4...
Page 419 Flex I/O Terminal Base Part # 2701884 Allen Bradley Cat. No. 1794-TB3 Allen Bradley Flex I/O terminal base provides a wiring means for modules.  Conforms to many UL, CSA, EEx, CE and C- tick standards when marked.  Dimensions 94mm X 94mm X 69mm (3.7” X 3.7”...
Page 420 PRINTERS...
Page 421 Multifunction Printer Part # 2752273 Canon 4789B018 The Canon 4789B018 is a Multifunction Fax/Copier/Printer/Scanner. Specifications: Printer Print Speed 4" x 6" Borderless Photo: Approx. 42 seconds (up to) Print Speed Black: ESAT: 8.7 ipm (Approx) Color: ESAT: 5.0 ipm Black: 320 Number of Color: 1,152 Nozzles...
Page 422 Multifunction Printer Part # 2752273 Canon 4789B018 4-in-1/2-in-1, Copy AE (Auto Exposure/Intensity) Auto Document Fix, Copy Features Copy, Borderless, Gutter Shadow Correction Copy, Image Repeat, Intensity, Multiple Copy: 1-99 pages, Preset Copy Ratios, Sort (ADF), Zoom Scanner Scanning Element Contact Image Sensor (CIS) Optical: 1200x2400 dpi Max.
Page 423 Multifunction Printer Part # 2752273 Canon 4789B018 General Wireless Printing, 2.5" LCD, Dual Color Gamut Processing Technology, Other Features Ethernet, Full HD Movie Print , Fully-Integrated Auto Document Feeder, PictBridge, Quick Start Windows®7, Windows Vista®, Windows XP OS Compatibility Mac OS® X v10.4.11 - v10.6.x Wireless LAN (IEEE 802.11b/g/n) Ethernet USB 2.0 Hi-Speed...
Page 424 POWER SUPPLY...
Page 425 Power Supply Part # 2751312 Allen Bradley Cat. No. 1606-XLP100E Allen-Bradley Power Supply units provide a large amount of highly reliable power flow for a very small unit size. Features include:  Quick mounting and connecting  World-wide industry approvals ...
Page 426 Power Supply Part # 2751312 Allen Bradley 2008-02-28 2751312 - AB Power Supply.doc 2 of 5...
Page 427 Power Supply Part # 2751312 Allen Bradley 2008-02-28 2751312 - AB Power Supply.doc 3 of 5...
Page 428 Power Supply Part # 2751312 Allen Bradley 2008-02-28 2751312 - AB Power Supply.doc 4 of 5...
Page 429 Power Supply Part # 2751312 Allen Bradley 2008-02-28 2751312 - AB Power Supply.doc 5 of 5...
Page 430 Power Supply Part # 2750761 Allen Bradley Cat. No. 1606-XLP30E Allen-Bradley Power Supply units provide a large amount of highly reliable power flow for a very small unit size. Features include:  Quick mounting and connecting  World-wide industry approvals ...
Page 434 RELAY CONTROL...
Page 435 Relay Part # 2752020 Allen Bradley 700-HA32A1-4 The 700-HA32A1-4 relay is a general purpose relay with pin style terminals. General Description:  DPDT contacts  120VAC coil  10 amp contact rating  LED pilot light 2013-06-28 2752020 - AB 700-HA34A1-4 Relay.doc 1 of 3...
Page 436 Relay Part # 2752020 Allen Bradley 700-HA32A1-4 Specifications: 2013-06-28 2752020 - AB 700-HA34A1-4 Relay.doc 2 of 3...
Page 437 Relay Part # 2752020 Allen Bradley 700-HA32A1-4 Dimensions: mm (inches) Wiring Detail: 2013-06-28 2752020 - AB 700-HA34A1-4 Relay.doc 3 of 3...
Page 438 Relay Socket Part # 2752021 Allen Bradley 700-HN204 The 700-HN204 8-pin screw terminal socket is for use with (DPDT) Bulletin 700-HA relays. General Description:  Panel or DIN rail mounting  Guarded terminal construction Dimensions: mm (inches) 2010-05-12 2752021 - AB 700-HN204 Relay Socket.doc 1 of 1...
Page 439 Surge Suppressor Part # 2751642 Allen Bradley Cat. No. 700-AV3R These Allen Bradley surge suppressors are designed to be used with 700- HN153 sockets. Features include:  R-C type suppressor  110…240V AC/DC 2751642 - AB Surge Suppressor.doc 1 of 1 Copyright ©...
Page 440 SURGE SUPPRESSOR- TRANSIENT FILTER...
Page 441 Active Tracking Filter Part # 2700906 Islatrol IC+105 Cat. No. IC+105 The Islatrol Active Tracking Filter is a series connected high-frequency noise filter with transient protection. It offers the flexibility of either receptacle/line cord connection or hard-wired connection to critical loads (up to 30 amperes).
Page 442 Active Tracking Filter Part # 2700906 Islatrol IC+105 2014-04-28 2700906 - Islatrol Active Tracking Filter.doc 2 of 2...
Page 443 Surge Protector Part # 2752193 Advanced Protection Technologies S50A480V3D These surge protective devices are type 1 and are designed for installation on the line side or load side of the service disconnect overcurrent device, and may be used in Type 2 or Type 4 installations.
Page 444 Surge Protector Part # 2752193 Advanced Protection Technologies S50A480V3D  Response Time: < 1 nanosecond  Solid State Bi-directional Operation  NEMA 4X Polycarbonate Enclosure - UL746C(f1), UL 94-5VA  Pre-wired with 3’ (1m) of #10 AWG conductor  Typical Type 2 Connection: #10 AWG to 30A breaker Dimensions: Wiring Diagram: 2011-07-19...
Page 445 Surge Protector Part # 2752357 Advanced Protection Technologies S50A120V1PN The APT S50A120V1PN surge protector is a Type 1 device designed for installation on the line side or load side of the service disconnect overcurrent device, and may be used in Type 2 or Type 4 installations. Approvals Standards: ...
Page 446 Surge Protector Part # 2752357 Advanced Protection Technologies S50A120V1PN Dimensions: Wiring Diagram: 2014-05-20 2752357 - APT Surge Protector.doc 2 of 2...
Page 447 TERMINAL BLOCK & ACCESSORIES...
Page 448 Terminal Block Accessory Part # 2609910 Allen Bradley 1492-DR5 Cat. No. 1492-DR5 2014-04-28 2609910 - AB Terminal Block Accessory.doc 1 of 1...
Page 450 IEC Terminal Block Accessory Part # 2751199 Allen Bradley, Snap-In Marker Cat. No. 1492-M6X12 Allen Bradley Terminal Block Snap-In Marker:  5 Pcs / Pkg  Used with 1492-J, L  120 Markers per Card  White 2007-07-09 2751199 - AB Terminal Block Accessory.doc 1 of 1...
Page 451 Terminal Block Part # 2751299 Allen Bradley, Screw Connection Cat. No. 1492-J4 Allen Bradley Screw Connection Terminal Block: 100 Pcs. / Pkg. 2751299 - AB Screw Terminal Block.doc 1 of 1 Copyright © 2007 Aqua-Aerobic Systems, Inc. 2007-07-09...
Page 452 IEC Terminal Block Accessory Part # 2751302 Allen Bradley, End Barrier Cat. No. 1492-EBJ3 Allen Bradley Terminal Block End Barrier:  50 Pcs / Pkg  Gray  Used with 1492-J3, J4, J6, J10, J2Q, J3TW, J4M, J3F, JG2Q, JG3, JG3TW, JKD3, JKD3TP, J3P, J3PTP, JTC3…...
Page 453 IEC Terminal Block Accessory Part # 2751304 Allen Bradley, End Anchor Cat. No. 1492-EAJ35 Allen Bradley Terminal Block End Anchor:  100 Pcs / Pkg  Gray 2751304 - AB Terminal Block Accessory.doc 1 of 1 Copyright © 2007 Aqua-Aerobic Systems, Inc. 2007-07-09...
Page 454 Terminal Block Part # 2702104 Allen Bradley, Screw Connection Cat. No. 1492-J3 Allen Bradley Screw Connection Terminal Block: 100 Pcs. / Pkg. 2008-06-11 2702104 - AB Screw Terminal Block.doc 1 of 1...
Page 455 IEC Terminal Block Accessory Part # 2702106 Allen Bradley, Snap-In Marker Cat. No. 1492-M5X12 Allen Bradley Terminal Block Snap-In Marker:  5 Pcs / Pkg  Used with 1492-J, L  144 Markers per Card  White 2008-06-11 2702106 - AB Terminal Block Accessory.doc 1 of 1...
Page 456 IEC Terminal Block Accessory Part # 2702105 Allen Bradley, Screwless Center Jumper Cat. No. 1492-CJLJ5-10 Allen Bradley Terminal Block Screwless Center Jumper:  20 Pcs. / Pkg.  Used on 1492-LMJ3, LC3, LDC3, LDAG3, LDG3P, JKD3…, J3P…, J3  10 Pole 2702105 - AB Terminal Block Accessory.doc 1 of 1 Copyright ©...
Page 457 IEC Terminal Block Accessory Part # 2751329 Allen Bradley, Screwless Center Jumper Cat. No. 1492-CJLJ6-10 Allen Bradley Terminal Block Screwless Center Jumper:  20 Pcs. / Pkg.  Used on 1492-J4, J4M  10 Pole 2013-01-14 2751329 - AB Terminal Block Accessory.doc 1 of 1...
Page 458 Power Distribution Block Part # 2752651 Marathon 1353707 The 1353707 3-pole power distribution block provides feeder circuit terminal spacing up to 600 volts. Agency Certifications:  UL Listed, Investigated to UL 1953, File QPQS.E309401  RoHS Compliant Specifications: Wire Range: ...
Page 459 Power Distribution Block Part # 2752651 Marathon 1353707 Materials:  Connector: High conductivity aluminum, tin plated  Insulator base: Glass filled polycarbonate (thermoplastic)  Terminal screws: Aluminum, tin plated and steel, nickel plated  Connector mounting screw: Steel, zinc plated Dimensions: 2013-11-12 2752651 Power Distribution Block.doc...
Page 460 Power Block Cover Part # 2752652 Marathon CH1351 The CH1351 power block cover is a black thermoplastic snap on, hinged finger safe cover. Agency Certifications:  UL Recognized, File QMFZ2, 125° C  RoHS Compliant Dimensions: 3.35” (85 mm) 5.65” (144 mm) 2013-11-12 2752652 Power Block Cover.doc 1 of 1...
Page 461 Power Splicer Block Part # 2752531 Marathon 1413300 Marathon 600 Volt power splicer block designed for splicing power to loads. Wire Range: Line side: (1) #2 – #14 AWG Load side: (1) #2 – #14 AWG See tables below for SCCR wire ranges, flexible stranded and multiple wire approvals. Electrical Ratings: ...
Page 462 Power Splicer Block Part # 2752531 Marathon 1413300 Mechanical Ratings:  Maximum insulator base temperature: 125 °C (257°F) UL RTI  Storage and transportation temperature range: -35°C to 110°C (-31°F to 230°F)  Flammability rating of insulator base: UL 94 V-0 Materials: ...
Page 463 Power Splicer Block Part # 2752531 Marathon 1413300 Wire Ranges, Wire Types, Torque Ratings: 2013-04-16 2752531 - Power Splicer Block, 3-Pole, 115A, 600V.doc 3 of 4...
Page 464 Power Splicer Block Part # 2752531 Marathon 1413300 Dimensions: Note: Three pole dimensions are applicable for this item. 2013-04-16 2752531 - Power Splicer Block, 3-Pole, 115A, 600V.doc 4 of 4...
Page 465 Power Distribution Block Cover Part # 2752387 Marathon CC1413 Marathon 600 Volt Power Distribution Block Covers: Features:  Material UL Recognized, QMFZ2, 125ºC, .06 Clear Protective Plastic  Two thread cutting screw furnished per cover  Covers are slotted for easy installation Dimensions: 2.05”...
Page 466 Power Splicer Block Part # 2752535 Marathon 1414300 Marathon 600 Volt power splicer block designed for splicing power to loads. Wire Range: Line side: (1) #2 – #14 AWG Load side: (1) #2 – #14 AWG See tables below for SCCR wire ranges, flexible stranded and multiple wire approvals. Electrical Ratings: ...
Page 467 Power Splicer Block Part # 2752535 Marathon 1414300 Mechanical Ratings:  Maximum insulator base temperature: 125 °C (257°F) UL RTI  Storage and transportation temperature range: -35°C to 110°C (-31°F to 230°F)  Flammability rating of insulator base: UL 94 V-0 Materials: ...
Page 468 Power Splicer Block Part # 2752535 Marathon 1414300 Wire Ranges, Wire Types, Torque Ratings: 2013-04-16 2752535 - Power Splicer Block, 4-Pole, 115A, 600V.doc 3 of 4...
Page 469 Power Splicer Block Part # 2752535 Marathon 1414300 Dimensions: Note: Four pole dimensions are applicable for this item. 2013-04-16 2752535 - Power Splicer Block, 4-Pole, 115A, 600V.doc 4 of 4...
Page 470 Power Distribution Block Cover Part # 2752536 Marathon CC1414 The CC1414 cover provides finger safe protection of power distribution block. Features:  Material UL Recognized, QMFZ2, 125ºC, .06 Clear Protective Plastic  Two thread cutting screw furnished per cover  Covers are slotted for easy installation Dimensions: 2.68”...
Page 471 TIMERS...
Page 472 Time Delay Relay Part # 2702283 ATC TDC-120-AKA-200 This TDC is an on delay relay. Upon application of the input voltage, the preset time begins. At the end of the preset time, the relay contacts transfer.  UL Recognized Specifications: Supply Voltage Power Consumption Output Rating, DPDT...
Page 473 Time Delay Relay Part # 2702283 ATC TDC-120-AKA-200 Dimensions: Wiring Diagram Timing Chart: 2013-06-28 2702283 - ATC On-Delay Timer.doc 2 of 2...
Page 474 Relay Socket Part # 2702163 Model No. PF083A The ATC socket provides a convenient mounting and wiring means for ATC series timer relays.  8 pin octal socket  UL Recognized  CSA Approved Specifications Dimensions (mm) 2008-12-12 2702163 - Delayed Interval Relay Socket.doc 1 of 2...
Page 475 Relay Socket Part # 2702163 Wiring Diagram 2008-12-12 2702163 - Delayed Interval Relay Socket.doc 2 of 2...
Page 476 Relay Spring Clip Part # 2702164 Model No. 100-054-275 The ATC integral spring clips secure the relay firmly to the base. Use with ATC PF083A 8-pin sockets. Dimensions (inches) 2702164 - Delayed Interval Relay Spring Clip.doc 1 of 1 Copyright © 2007 Aqua-Aerobic Systems, Inc. 2008-12-14...
Page 477 TRANSFORMER & ACCESSORIES...
Page 478 Fingersafe Kit Part # 2700888 Square D 9070FSC2 Cat. No. 9070FSC2 The Square D finger safe kit provides cover for transformer terminals that typically have energized wires on them.  For 9070 series transformers 2014-04-28 2700888 - Square D Fingersafe Kit.doc 1 of 1...
Page 479 Industrial Control Transformer Part # 2750090 Square D, Type T Cat. No. 9070T3000D1 The Square D Type T unit is designed for the global market and is the best choice when size and cost are of concern. It features 50/60 Hz rated, customer installed accessories (Finger-Safe covers, fuse blocks, fuse clips), as well as various temperature classes.
Page 480 Industrial Control Transformer Part # 2751160 Square D 9070T5000D31 The Square D Type T industrial control transformer is designed to reduce supply voltages to control circuits. The transformer is rated for 50/60 Hz. Standards:  UL E61239, Guide XPTQ2  cUL E61239 ...
Page 481 Industrial Control Transformer Part # 2751160 Square D 9070T5000D31 Connections: Voltages Connections Primary Secondary Primary Secondary 220/230/240 V: 110/115/120 V: Connect to H1 and H4 Connect to X1 and X4 Jumper H1 w/ H3 Jumper X1 w/ X3 220 x 440 110/220 Jumper H2 w/ H4 Jumper X2 w/ X4...
Page 482 UPS-UNINTERRUPTIBLE POWER SUPPLY...
Page 483 Uninterruptable Power Supply Part # 2752515 Allen Bradley 1609-B1000N The UPS provides back-up AC power to the control panel. Markings:  UL  cUL  CE  Specifications: Input Nominal Voltage Capacity Voltage Range, Default 120V 1000VA (650 W) 90 to 145V Nominal Current Capacity Frequency None (Load power factor is reflected in the...
Page 484 Uninterruptable Power Supply Part # 2752515 Allen Bradley 1609-B1000N Protection Surge Overload Bypass 380 Joules (Total Performance Rated >110-130% Shutdown after 10 seconds with 10 * 1000ms Pulse) > 130% Shutdown immediately Output Short Thermal Protection On Line On Battery Premises branch circuit over-current Shutdown UPS inside temperature 60°...
Page 485 Battery Part # 2752544 Allen Bradley 1609-HBAT The 1609-HBAT is a UPS battery with high operating temperatures of 0° C to 50°C (32° F to 122° F). 2014-05-20 2752544 - Battery, UPS.doc 1 of 1...
Page 486 Uninterruptible Power Supply Part # 2752062 American Power Conversion Corp. BR1300G The BR1300G UPS provides battery backup power for computer systems in case of a power outage. The UPS also provides power surge and spike protection for the computer system. Regulatory Approvals: ...
Page 487 Uninterruptible Power Supply Part # 2752062 American Power Conversion Corp. BR1300G Batteries and Runtime: Communications and Management: Surge Protection and Filtering: 2010-09-30 2752062 - APC BR1300G UPS.doc 2 of 3...
Page 488 Uninterruptible Power Supply Part # 2752062 American Power Conversion Corp. BR1300G Environmental: Dimensions: 2010-09-30 2752062 - APC BR1300G UPS.doc 3 of 3...
Page 489 MAINTENANCE AND TROUBLESHOOTING...
Page 490 Lubrication Schedule Aqua-Aerobic® MBR Membrane Bioreactor System Project Name: Augusta Correctional Facility Project Location: Craigsville, Virginia Project I.D.: 107150D AASI Recommended Equivalent Lubrication Quantity per Component Service Lubricant* Part Interval Interval* Alternate Number Alternate Top-Off Bi-Monthly Oiler Check Backwash / Daily Mystik SAE 30 2610528...
Page 491 Maintenance Schedule AquaMBR® UltraFiltration™ System Project Name: Augusta Correctional Facility Project Location: Craigsville, Virginia Project I.D.: 107150D PUMP Remarks Item Action Frequency Visually inspect pumps for general condition Preventive (temperature, unusual noises, vibration, Daily Maintenance leaks, loose hardware). Backwash / Preventive Feed Pump Check pump for performance (speed / flow).
Page 492 Maintenance Schedule AquaMBR® UltraFiltration™ System INSTRUMENTATION Item Action Frequency Remarks Visual inspection of mounting arrangement to prevent damage from sharp impact, or to 6 Months Preventative Pressure the sensor cable or vent line. Transmitter Clean the instrument with a moist cloth Yearly Preventative Before each...
Page 493: Troubleshooting Guide
Aqua UltraFiltration™ System Troubleshooting Guide CAUTION The Aqua UltraFiltration™ control system contains controls and devices for high voltage equipment. All electrical service should be performed by an experienced and certified electrician. Before proceeding with any repair work, all power must be removed from the equipment under repair and tagged or locked out.
Page 494 Aqua UltraFiltration™ System Troubleshooting Guide CONTROL PANEL PROBLEM SUGGESTED PROCEDURE No display on operator panel. 1. Check cable connection to microprocessor. 2. Check run light on microprocessor (must be illuminated). If the light is not on, switch key from REM to Run, then back to REM. 3.
Page 495 Aqua UltraFiltration™ System Troubleshooting Guide ELECTRIC VALVE ACTUATOR PROBLEM SUGGESTED PROCEDURE Valve Leaks 1. Check if closed completely and adjust appropriate limit switch and/or mechanical stop. 2. See operation and maintenance manual section for appropriate valve. Valve fails to open/close in auto position of 1.
Page 496 Aqua UltraFiltration™ System Troubleshooting Guide PUMP PROBLEM SUGGESTED PROCEDURE Pump fails to prime 1. Add liquid to casing 2. Clean or replace check valve 3. Check suction line for air leaks. 4. Check section hose for possible damage. 5. Check pump vacuum. Replace any leaking or worn seals or gaskets.
Page 497 Aqua UltraFiltration™ System Troubleshooting Guide PUMP - continued PROBLEM SUGGESTED PROCEDURE Excessive noise 1. Check for cavitation in pump. Reduce suction lift and / or friction losses in line. 2. Check for air leaks in suction line. 3. Check mounting hardware of pump to verify it is secure.
Page 498 COMPONENT PRODUCTS- EQUIPMENT O&M INSTRUCTION MANUALS...
Page 499 ACTUATOR...
Page 500 ELECTRIC...
Page 501 Electric part-turn actuators SG 05.1 – SG 12.1 SGR 05.1 – SGR 12.1 AUMA NORM for flange type FA Operation instructions...
Page 502 Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions These instructions are valid for part-turn actuators of the type ranges Scope of these instructions: SG 05.1 – SG 12.1 and SGR 05.1 – SGR 12.1 in version AUMA NORM. These operation instructions are only valid for “clockwise closing”, i.e.
Page 503 Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM Setting the torque switching 14.1 Setting 14.2 Checking the torque switches Test run 15.1 Checking the direction of rotation 15.2 Checking the limit switching Setting the potentiometer (option) Setting the electronic position transmitter RWG (option) 17.1...
Page 504: Safety Instructions
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions Safety instructions Range of application AUMA actuators are designed for the operation of industrial valves, e.g. butterfly valves and ball valves. For other applications, please consult us. The manufacturer is not liable for any possible damage resulting from use in other than the designated appli- cations.
Page 505: Technical Data
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM Technical data Part-turn actuators AUMA NORM require external controls. AUMA offers actuator controls AUMA MATIC AM or AUMATIC AC. These can also easily be mounted to the actuator at a later date. Features and functions Type of duty Short time duty S2 - 15 min...
Page 506 Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions Service conditions Enclosure protection according Standard: IP 67 to EN 60 529 Options: IP 68 IP 67-DS (Double Sealed) IP 68-DS (Double Sealed) (Double Sealed = additional protection of the interior of the housing against ingress of dust and dirt when removing the plug) Corrosion protection...
Page 507: Transport, Storage And Packaging
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM Transport, storage and packaging Transport For transport to place of installation, use sturdy packaging. Do not attach ropes or hooks to the handwheel for the purpose of lifting by hoist.
Page 508: Manual Operation
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions Manual operation The actuator may be operated manually for purposes of setting and commissioning, and in case of motor failure or power failure. Engaging manual operation: Manual operation is activated by pulling at the handwheel.
Page 509: Mounting To Valve
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM Mounting to valve Prior to mounting, the part-turn actuator must be checked for any damage. Damaged parts must be replaced by origi- nal spare parts. After mounting, check part-turn actuator for damage to paint finish.
Page 510: Electrical Connection
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions Electrical connection Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules.
Page 511: Controls Made By Auma
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM Controls made by AUMA In case the required reversing contactors are not to be installed in the control cabinet, the controls AUMA MATIC or AUMATIC can easily be mounted to the actuator at a later date.
Page 512: Setting The End Stops For Part-Turn Actuators On Butterfly Valves
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions Setting the end stops for part-turn actuators on butterfly valves For actuators on ball valves refer to page 13, section 9. The settings can only be performed if the valve has not yet been mounted in a pipeline.
Page 513: Setting The End Stops For Part-Turn Actuators On Ball Valves
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM Setting the end stops for part-turn actuators on ball valves For actuators on butterfly valves refer to page 12, section 8. The settings can only be performed if the valve has not yet been mounted in a pipeline.
Page 514: Changing The Swing Angle
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions 10. Changing the swing angle The swing angle only has to be changed if the swing range for setting the end stops (sections 8. and 9.) is not sufficient. Unless ordered otherwise, the swing angle is set to 90°.
Page 515: Opening The Switch Compartment
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM 11. Opening the switch To be able to carry out the following settings (sections 13.12. to 18.), the compartment switch compartment must be opened and the indicator disc must be removed.
Page 516: Setting The Limit Switching
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions 12. Setting the limit switching 12.1 Setting end position CLOSED (black section) Turn handwheel clockwise until valve is closed. To prevent that the end stop is reached (due to overrun) before the limit switch has tripped, turn handwheel 4 turns (overrun) in counterclockwise direction.
Page 517: Setting The Duo Limit Switching (Option)
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM 13. Setting the DUO limit switching (option) Any application can be switched on or off via the two intermediate position switches. For setting, the switching point (intermediate position) must be approached from the same direction as afterwards in electrical operation.
Page 518: Setting The Torque Switching
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions 14. Setting the torque switching 14.1 Setting The set torque must suit the valve! This setting must only be changed with the consent of the valve manufacturer! Figure L: Torque switching heads Setting OPEN...
Page 519: Test Run
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM 15. Test run 15.1 Checking the Place indicator disc on shaft. direction of rotation The direction of rotation of the indicator disc (figure M) indicates the direc- tion of rotation of the output drive.
Page 520: Setting The Potentiometer (Option)
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions 16. Setting the potentiometer (option) — For remote indication — Move valve to end position CLOSED. Pull off indicator disc. Turn potentiometer (E2) counterclockwise until stop is felt. End position CLOSED corresponds to 0 %, end position OPEN to 100 %.
Page 521: Setting The Electronic Position Transmitter Rwg (Option)
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM 17. Setting the electronic position transmitter RWG (option) — For remote indication or external control — After mounting the part-turn actuator to the valve, check setting by measuring the output current (see sections 17.1 or 17.2) and re-adjust, if necessary.
Page 522 Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions 17.1 Setting 2-wire system 4 – 20 mA and 3- /4-wire system 0 – 20 mA Connect voltage to electronic position transmitter. Move valve to end position CLOSED. Pulling off the indicator disc.
Page 523 Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM 17.2 Setting 3-/4- wire system 4 – 20 mA Connect voltage to electronic position transmitter. Move valve to end position CLOSED. Pull off indicator disc. Connect ammeter for 0 –...
Page 524: Setting The Mechanical Position Indicator
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions 18. Setting the mechanical position indicator Place indicator disc on shaft. Move valve to end position CLOSED. Turn lower indicator disc (figure Q-1) until symbol CLOSED is in align- ment with the mark on the cover (figure Q-2).
Page 525: Setting The Operating Time
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM 20. Setting the operating time For part-turn actuators with 1-phase AC motors, the operating time can be adjusted. Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable...
Page 526: Enclosure Protection Ip 68 (Option)
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions 21. Enclosure protection IP 68 (option) Definition According to EN 60 259, the conditions for meeting the requirements of enclosure protection IP 68 are to be agreed between manufacturer and user.
Page 527 Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM 22. Maintenance After maintenance, check part-turn actuator for damage to paint finish. If damage to paint-finish has occurred after mounting, it has to be touched up to avoid corrosion.
Page 528: Disposal And Recycling
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions 24. Disposal and recycling AUMA actuators have an extremely long lifetime. However, they have to be replaced at one point in time. The actuators have a modular design and may therefore easily be disas- sembled, separated, and sorted according to materials, i.e.: electronic scrap various metals...
Page 529: Spare Parts List Part-Turn Actuator Sg(R) 05.1 – Sg(R) 12.1 With Plug/Socket Connector
Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM 26. Spare parts list part-turn actuator SG(R) 05.1 – SG(R) 12.1 with plug/socket connector...
Page 530 Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 AUMA NORM Operation instructions Note: Please state type and commission no. of the actuator (see name plate) when ordering spare parts. Delivered spare parts may slightly vary from the representation in these instructions. Type Designation Type...
Page 531 Part-turn actuators SG 05.1 – SG 12.1 / SGR 05.1 – SGR 12.1 Operation instructions AUMA NORM Index Ambient temperature Limit switches Safety instructions Limit switching 16,17 Service Lubrication Spare parts list Corrosion protection 7,27 Part-turn actuator Storage Maintenance Swing angle Delay time Manual operation DUO limit switching...
Page 532 North American Sales and Service: International Headquarters: AUMA Riester GmbH & Co. KG US Headquarters and Factory: Müllheim/ Germany AUMA Actuators, Inc. www.auma.com 100 Southpointe Blvd. International Sales and Service: Canonsburg PA 15317 Tel: 724-743-AUMA (2862) South America: Fax: 724-743-4711 Argentina email: mailbox@auma-usa.com Brazil...
Page 533 I&M No. V 6583_Sec2 R10 Installation & Maintenance Instructions SERIES 8016G/H (Section 2 of 2) OPEN-- FRAME, GENERAL PURPOSE, WATERTIGHT/EXPLOSIONPROOF SOLENOIDS NOTICE: See Installation and Maintenance Instructions, I&M No. V6583R10--- Section 1 of 2 for detailed instructions. Torque Chart Part Name Torque Value in Inch-- Pounds Torque Value in Newton-- Meters terminal block screws...
Page 534 ADHESIVE ANCHOR O&M...
Page 536 IMPORTANT INFORMATION AND GENERAL NOTES WARNING Simpson Strong-Tie Company Inc. structural connectors, anchors and other In addition to following all notes, warnings and instructions provided in the products are designed and tested to provide speciﬁ ed design loads. To obtain catalog, installers, designers, engineers and consumers should consult the optimal performance from Simpson Strong-Tie Company Inc.
Page 537 INSTRUMENTATION O&M...
Page 538 FLOW METER...
Page 539 IFC 100 IFC 100 IFC 100 IFC 100 Handbook Handbook Handbook Handbook Signal converter for electromagnetic flowmeters Electronic Revision: ER 2.1.xx (SW.REV. 3.0x) The documentation is only complete when used in combination with the relevant documentation for the sensor. © KROHNE 07/2010 - 4000041004 - MA IFC 100 R04 en...
Page 540 IMPRINT :::::::::::::::::::::::::::::::::: All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2010 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 07/2010 - 4000041004 - MA IFC 100 R04 en...
Page 541 CONTENTS IFC 100 1 Safety instructions 1.1 Software history ....................... 6 1.2 Intended use ........................7 1.3 Certifications ........................7 1.4 Safety instructions from the manufacturer ..............8 1.4.1 Copyright and data protection ....................8 1.4.2 Disclaimer ..........................8 1.4.3 Product liability and warranty ....................9 1.4.4 Information concerning the documentation................
Page 542 CONTENTS IFC 100 4.7 Connecting the power..................... 32 4.8 Overview of outputs ......................34 4.8.1 Description of the CG number ....................34 4.8.2 Fixed, non-alterable output versions ................... 34 4.9 Description of the outputs ....................35 4.9.1 Current output ........................35 4.9.2 Pulse and frequency output....................
Page 543 CONTENTS IFC 100 8 Technical data 8.1 Measuring principle......................76 8.2 Technical data......................... 77 8.3 Dimensions and weights ....................83 8.3.1 Housing ..........................83 8.3.2 Mounting plate, wall-mounted version ................86 8.4 Flow tables ........................87 8.5 Measuring accuracy ....................... 89 9 Description of HART interface 9.1 General description ......................
Page 544: Safety Instructions
SAFETY INSTRUCTIONS IFC 100 1.1 Software history The "Electronic Revision" (ER) is consulted to document the revision status of electronic equipment according to NE 53 for all GDC devices. It is easy to see from the ER whether troubleshooting or larger changes in the electronic equipment have taken place and how that has affected the compatibility.
Page 545: Intended Use
SAFETY INSTRUCTIONS IFC 100 1.2 Intended use The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.
Page 546: Safety Instructions From The Manufacturer
SAFETY INSTRUCTIONS IFC 100 1.4 Safety instructions from the manufacturer 1.4.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to German copyright. Contributions from third parties are identified as such.
Page 547: Product Liability And Warranty
SAFETY INSTRUCTIONS IFC 100 1.4.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions"...
Page 548: Warnings And Symbols Used
SAFETY INSTRUCTIONS IFC 100 1.4.5 Warnings and symbols used Safety warnings are indicated by the following symbols. DANGER! This information refers to the immediate danger when working with electricity. DANGER! This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! This warning refers to the immediate danger when using this device in a hazardous atmosphere.
Page 549: Device Description
DEVICE DESCRIPTION IFC 100 2.1 Scope of delivery INFORMATION! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. INFORMATION! Check the packing list to check if you received completely all that you ordered. INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order.
Page 550 DEVICE DESCRIPTION IFC 100 2.2 Device description Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications. The following versions are available: •...
Page 551: Nameplates
DEVICE DESCRIPTION IFC 100 2.3 Nameplates INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.3.1 Nameplate (example) Figure 2-3: Example of a nameplate 1 Manufacturer 2 Power supply data 3 Software version...
Page 552: Installation
INSTALLATION IFC 100 3.1 Notes on installation INFORMATION! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. INFORMATION! Check the packing list to check if you received completely all that you ordered. INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order.
Page 553: Mounting Of The Compact Version
INSTALLATION IFC 100 3.5 Mounting of the compact version INFORMATION! The signal converter is mounted directly on the measuring sensor. For installation of the flowmeter, please observe the instructions in the supplied product documentation for the measuring sensor. 3.6 Mounting the wall-mounted housing, remote version INFORMATION! Assembly materials and tools are not part of the delivery.
Page 554 INSTALLATION IFC 100 Mounting multiple devices next to each other [mm] [inches] Ø6.5 Ø0.26 87.2 12.2 10.1 www.krohne.com 07/2010 - 4000041004 - MA IFC 100 R04 en...
Page 555: Electrical Connections
ELECTRICAL CONNECTIONS IFC 100 4.1 Safety instructions DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! DANGER! For devices used in hazardous areas, additional safety notes apply;...
Page 556: Electrical Cables For Remote Device Versions, Notes
ELECTRICAL CONNECTIONS IFC 100 4.3 Electrical cables for remote device versions, notes 4.3.1 Notes on signal cable A INFORMATION! Signal cable A (type DS 300) with double shielding ensures proper transmission of measured values. Observe the following notes: • Lay the signal cable with fastening elements. •...
Page 557: Requirements For Signal Cables Provided By The Customer
ELECTRICAL CONNECTIONS IFC 100 4.3.3 Requirements for signal cables provided by the customer INFORMATION! If the signal cable was not ordered, it is to be provided by the customer. The following requirements regarding the electrical values of the signal cable must be observed: Electrical safety •...
Page 558: Preparing The Signal And Field Current Cables
ELECTRICAL CONNECTIONS IFC 100 4.4 Preparing the signal and field current cables INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 4.4.1 Signal cable A (type DS 300), construction •...
Page 559: Preparing Signal Cable A, Connection To Signal Converter
ELECTRICAL CONNECTIONS IFC 100 4.4.2 Preparing signal cable A, connection to signal converter INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. •...
Page 560: Length Of Signal Cable A
ELECTRICAL CONNECTIONS IFC 100 4.4.3 Length of signal cable A INFORMATION! For temperatures of the medium above 150 C / 300 F, a special signal cable and a ZD ° ° intermediate socket are necessary. These are available including the changed electrical connection diagrams.
Page 561: Preparing Field Current Cable C, Connection To Signal Converter
ELECTRICAL CONNECTIONS IFC 100 4.4.4 Preparing field current cable C, connection to signal converter DANGER! A shielded two-wire copper cable is used as the field current cable. The shielding MUST MUST MUST MUST be connected in the housing of the measuring sensor and signal converter. INFORMATION! Assembly materials and tools are not part of the delivery.
Page 562 ELECTRICAL CONNECTIONS IFC 100 Figure 4-4: Field current cable C, preparation for the signal converter a = 80 mm / 3.15" 1 Strip the conductor to dimension a. 2 If a stranded drain wire is present, remove the shield that is present. Make sure not to damage the stranded drain wire.
Page 563: Preparing Signal Cable A, Connection To Measuring Sensor
ELECTRICAL CONNECTIONS IFC 100 4.4.5 Preparing signal cable A, connection to measuring sensor INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. •...
Page 564: Preparing Field Current Cable C, Connection To Measuring Sensor
ELECTRICAL CONNECTIONS IFC 100 4.4.6 Preparing field current cable C, connection to measuring sensor INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. •...
Page 565: Connecting The Signal And Field Current Cables
ELECTRICAL CONNECTIONS IFC 100 4.5 Connecting the signal and field current cables DANGER! Cables may only be connected when the power is switched off. DANGER! The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. DANGER! For devices used in hazardous areas, additional safety notes apply;...
Page 566: Connecting The Signal And Field Current Cables To The Signal Converter, Remote Version
ELECTRICAL CONNECTIONS IFC 100 4.5.1 Connecting the signal and field current cables to the signal converter, remote version INFORMATION! The compact version is supplied preassembled from the factory. Open housing Figure 4-7: Open housing 1 Loosen the 4 screws with a suitable tool. 2 Lift the housing at the top and bottom at the same time.
Page 567 ELECTRICAL CONNECTIONS IFC 100 Connecting the signal and field current cables Figure 4-8: Function of the electrical connection terminal Connect the electrical conductors as follows: 1 Push the lever downwards with a screwdriver in good condition (blade: 3.5 mm wide and 0.5 mm thick).
Page 568: Connection Diagram For Signal And Field Current Cable
ELECTRICAL CONNECTIONS IFC 100 4.5.2 Connection diagram for signal and field current cable DANGER! The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. • A shielded two-wire copper cable is used as the field current cable. The shielding MUST MUST MUST be MUST...
Page 569: Grounding The Measuring Sensor
ELECTRICAL CONNECTIONS IFC 100 4.6 Grounding the measuring sensor 4.6.1 Classical method DANGER! There should be no difference in potential between the measuring sensor and the housing or protective earth of the signal converter! • The measuring sensor must be properly grounded. •...
Page 570: Connecting The Power
ELECTRICAL CONNECTIONS IFC 100 4.7 Connecting the power DANGER! The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. • The housings of the devices, which are designed to protect the electronic equipment from dust and moisture, should be kept well closed at all times.
Page 571 ELECTRICAL CONNECTIONS IFC 100 • Open the cover of the electrical terminal compartment by pressing down and pulling forwards at the same time. Figure 4-12: Power supply connection 1 100...230 VAC (-15% / +10%), 8 VA 2 24 VDC (-55% / +30%), 4 W 3 24 VAC/DC (AC: -15% / +10%;...
Page 572: Overview Of Outputs
ELECTRICAL CONNECTIONS IFC 100 4.8 Overview of outputs 4.8.1 Description of the CG number Figure 4-13: Marking (CG number) of the electronics module and output variants 1 ID number: 0 2 ID number: 0 = standard; 9 = special 3 Power supply 4 Display (language versions) 5 Output version 4.8.2 Fixed, non-alterable output versions...
Page 573: Description Of The Outputs
ELECTRICAL CONNECTIONS IFC 100 4.9 Description of the outputs 4.9.1 Current output • All outputs are electrically isolated from each other and from all other circuits. • All operating data and functions can be adjusted. ≤ 32 VDC at I ≤ 22 mA •...
Page 574: Pulse And Frequency Output
ELECTRICAL CONNECTIONS IFC 100 4.9.2 Pulse and frequency output • All outputs are electrically isolated from each other and from all other circuits. • All operating data and functions can be adjusted. • Passive mode: ≤ 32 VDC External power supply required: U I ≤...
Page 575: Status Output And Limit Switch
ELECTRICAL CONNECTIONS IFC 100 4.9.3 Status output and limit switch • The status outputs / limit switches are electrically isolated from each other and from all other circuits. • The output stages of the status outputs / limit switches behave like relay contacts. •...
Page 576: Electrical Connection Of The Outputs
ELECTRICAL CONNECTIONS IFC 100 4.10 Electrical connection of the outputs INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 4.10.1 Electrical connection of the outputs DANGER! All work on the electrical connections may only be carried out with the power disconnected.
Page 577: Laying Electrical Cables Correctly
ELECTRICAL CONNECTIONS IFC 100 4.10.2 Laying electrical cables correctly Figure 4-15: Protect housing from dust and water 1 For compact versions with nearly horizontally-oriented cable entries, lay the necessary elec- tric cables with a drip loop as shown in the illustration. 2 Tighten the screw connection of the cable entry securely.
Page 578: Description Of The Electrical Symbols
ELECTRICAL CONNECTIONS IFC 100 4.11.2 Description of the electrical symbols mA meter 0...20 mA or 4...20 mA and other is the internal resistance of the measuring point including the cable resistance DC voltage source (U ), external power supply, any connection polarity DC voltage source (U ), observe connection polarity according to connection diagrams...
Page 579: Basic Outputs
ELECTRICAL CONNECTIONS IFC 100 4.11.3 Basic outputs CAUTION! Observe connection polarity. ® Current output active (HART • U = 20 VDC int, nom • I ≤ 22 mA ≤ 750 Ω • R • HART® at connection terminals A Figure 4-16: Current output active I ®...
Page 580 ELECTRICAL CONNECTIONS IFC 100 INFORMATION! For frequencies above 100 Hz, shielded cables are to be used in order to reduce effects from • electrical interferences (EMC). Shielding takes place at the electrical connection (S) of the output terminal block. • CAUTION! Observe connection polarity.
Page 581 ELECTRICAL CONNECTIONS IFC 100 CAUTION! Observe connection polarity. Status output / limit switch passive ≤ 32 VDC • U • I ≤ 100 mA • R = 10 kΩ L, max = (U ) / I L, min • open: I ≤...
Page 582: Hart ® Connection
ELECTRICAL CONNECTIONS IFC 100 ® 4.11.4 HART connection INFORMATION! ® The current output at connection terminals A+/A-/A always has HART capability. • ® HART connection active (point-to-point) ® Figure 4-20: HART connection active (I ® 1 HART communicator ® communicator must be R ≥ 230 Ω. The parallel resistance to the HART ®...
Page 583: Start-Up
START-UP IFC 100 5.1 Switching on the power Before connecting to power, please check that the system has been correctly installed. This includes: • The device must be mechanically safe and mounted in compliance with the regulations. • The power connections must have been made in compliance with the regulations. •...
Page 584: Operation
OPERATION IFC 100 6.1 Display and operating elements Figure 6-1: Display and operating elements (Example: flow indication with 2 measuring values) 1 Indicates a possible status message in the status list 2 Tag number (is only indicated if this number was entered previously by the operator) 3 Indicates when a key has been pressed 4 1st measured variable in large representation 5 Bargraph indication...
Page 585: Display In Measuring Mode With 2 Or 3 Measured Values
OPERATION IFC 100 6.1.1 Display in measuring mode with 2 or 3 measured values Figure 6-2: Example for display in measuring mode with 2 or 3 measured values 1 Indicates a possible status message in the status list 2 Tag number (is only indicated if this number was entered previously by the operator) 3 1st measured variable in large depiction 4 Bargraph indication 5 Depiction with 3 measured values...
Page 586: Display When Setting Parameters, 4 Lines
OPERATION IFC 100 6.1.3 Display when setting parameters, 4 lines Figure 6-4: Display when setting parameters, 4 lines 1 Current menu, sub-menu or function 2 Number relating to 1 3 Denotes factory setting 4 Denotes permissible value range 5 Permissible value range for numeric values 6 Currently set value, unit or function (when selected, appears with white text, blue background) This is where the data is changed.
Page 587: Menu Structure
OPERATION IFC 100 6.2 Menu structure INFORMATION! Note the key function within and between the columns. ↓ Measuring mode Select Select menu and/or sub-menu Select ↑ ↓ ↑ menu function and set data ↓ ↑ > Press > 2.5 s A quick setup >...
Page 588 OPERATION IFC 100 ↓ Measuring mode Select Select menu and/or sub-menu Select ↑ ↓ ↑ menu function and set data ↓ ↑ > Press > 2.5 s C setup > C1 process input > 1.1 calibration > 1.2 filter 1.3 self test 1.4 information 1.5 simulation >...
Page 589: Function Tables
OPERATION IFC 100 6.3 Function tables INFORMATION! Depending on the device version, not all functions are available. 6.3.1 Menu A, quick setup Function Settings / descriptions A1 language language Language selection depends on the device version. A2 Tag ® Measuring point identifier (Tag no.) (also for HART operation), appears in the LC display header (up to 8 digits).
Page 590 OPERATION IFC 100 A5 digital outputs digital outputs Valid for pulse output (terminal D) and counter 1. A5.1 measurement 1) Select measurement: volume flow / mass flow 2) Use for all outputs? (also use this setting for Fct. A5.2...A5.4!) Setting: no (only for pulse output D) / yes (for all digital outputs) A5.2 pulse value unit Selection of the unit from a list, depending on the measurement.
Page 591: Menu B, Test
OPERATION IFC 100 6.3.2 Menu B, test Function Settings / descriptions B1 simulation simulation Displayed values are simulated. B1.1 flow speed Simulation of the flow speed Select: break (exit function without simulation) / set value (range: -12…+12 m/s; unit selection in Fct. C5.7.7) Query: start simulation? Settings: no (exit function without simulation) / yes (start simulation) B1.2...
Page 592 OPERATION IFC 100 B3 information information LC display 1st line: ID No. of the circuit board 2nd line: software version 3rd line: production date B3.1 C number CG number, cannot be changed (input/output version) B3.2 process input Process input part of the electronics B3.3 SW.REV.MS ®...
Page 593: Menu C, Setup
OPERATION IFC 100 6.3.3 Menu C, setup Function Settings / descriptions C1 process input C1.1 Calibration C1.1 calibration Grouping of all functions related to measuring sensor calibration. C1.1.1 zero calibration Display of actual zero calibration value. calibrate zero? Select: break (return with ^ key) / standard (with factory setting) / manual (display last value, set new value, range: -1.00…+1 m/s) / range: -1.00…+1 m/s) /...
Page 594 OPERATION IFC 100 C1.2 filter C1.2 filter Grouping of all functions related to filter of measuring sensor electronics. C1.2.1 limitation Limitation of all flow values, before smoothing by time constant, affects all outputs. Settings: -xxx.x / +xxx.x m/s; condition: 1st value < 2nd value Range 1st value: -100.0 m/s ≤...
Page 595 OPERATION IFC 100 C1.3 self test C1.3 self test Grouping of all functions related to self test of measuring sensor electronics. C1.3.1 empty pipe Switch conductivity measurement off and on (measurement of the electrode resistance with or without empty pipe detection). Select: off / conductivity (only conductivity measurement) / cond.
Page 596 OPERATION IFC 100 C1.5 simulation C1.5 simulation Grouping of all functions for simulating measuring sensor values. These simulations have effect on all outputs, including counters and display. C1.5.1 flow speed Sequence see Fct. B1.1 C1.5.2C1.5. volume flow Sequence see Fct. B1.2 Function Settings / descriptions C2 I/O (Inputs/Outputs)
Page 597 OPERATION IFC 100 Function Settings / descriptions C2. .9 low flow cutoff Sets output value to "0" x.xxx ± x.xxx%; range: 0.0…20% (1st value = switching point / 2nd value = hysteresis), condition: 2nd value ≤ 1st value C2. .10 time constant Range: 000.1…100 s C2.
Page 598 OPERATION IFC 100 Function Settings / descriptions C2. .6 polarity Set polarity, please note flow direction in C1.2.2! Select: both polarities (plus and minus values are displayed) / positive polarity (display for negative values = 0) / negative polarity (display for positive values = 0) / absolute value (use for the output) C2.
Page 599 OPERATION IFC 100 Function Settings / descriptions C2. .10 invert signal Select: off (activated output generates a high current at the output, switch closed) / on (activated output generates a low current at the output, switch open) C2. .12 information Serial number of the I/O circuit board, software version number and production date of the circuit board C2.
Page 600 OPERATION IFC 100 limit switch X limit switch X X stands for one of the connection terminals C or D stands for Fct. no. C2.4 (C) / C2.5 (D) C2. .1 measurement Select: volume flow / mass flow / diagnosis value / flow speed / coil temperature / conductivity C2.
Page 601 OPERATION IFC 100 Function Settings / descriptions C3 I/O counter C3.1 counter 1 Set function of counter stands for 1, 2 (= counter 1, 2) C3.2 counter 2 The basic version (standard) has only 2 counters! ® These functions are only available for HART devices.
Page 602 OPERATION IFC 100 Function Settings / descriptions C4 I/O HART I/O HART ® Selection / display of the 4 dynamic variables (DV) for HART ® The HART current output (terminal A basic I/Os) always has a fixed link to the primary variables (PV). Fixed links of the other DVs (1-3) are only possible if one additional analogue output (frequency) is available;...
Page 603 OPERATION IFC 100 C5.2 display C5.2 display C5.2.1 language Language selection depends on the device version. C5.2.2 contrast Adjust display contrast for extreme temperatures. Setting: -9…0…+9 This change takes place immediately, not just when setting mode is exited! C5.2.3 default display Specification of the default display page that is returned to after a short delay period.
Page 604 OPERATION IFC 100 C5.5 graphic page C5.5 graphic page Graphic page always shows trend curve of the measurement of the 1. meas. page / 1.line, see Fct. C5.3.2 C5.5.1 select range Select: manual (set range in Fct. C5.5.2) / automatic (automatic depiction based on the measured values) Reset only after parameter change or after switching off and on.
Page 605 OPERATION IFC 100 C5.7 units C5.7 units C5.7.1 volume flow m³/h; m³/min; m³/s; l/h; l/min; l/s (l = litres); ft³/h; ft³/min; ft³/s; gal/h; gal/min; gal/s; IG/h; IG/min; IG/s; free unit (set factor and text in the next two functions, sequence see below) Set free units C5.7.2 Text free unit...
Page 606: Set Free Units
OPERATION IFC 100 C5.8 HART C5.8 HART ® This function is only available for devices with a HART interface! C5.8.1 HART ® Switch HART communication on/off Select: ® on (HART active) current = 4…20 mA / ® off (HART not active) current = 0…20 mA C5.8.2 address ®...
Page 607: Description Of Functions
OPERATION IFC 100 6.4 Description of functions 6.4.1 Reset counter in quick setup menu INFORMATION! It may be necessary to activate resetting of the counter in the Quick Setup menu. Button Display Description and setting > quick setup Press and hold for 2.5 s, then release the key. >...
Page 608: Status Messages And Diagnostic Information
OPERATION IFC 100 6.5 Status messages and diagnostic information Operational faults in device Messages on the display Description Actions Operational fault in device, mA output ≤ Status: F _ _ _ _ _ Repair necessary. 3.6 mA or set fault current (depending on the seriousness of the fault), status output open, pulse / frequency output: no pulses...
Page 609 OPERATION IFC 100 Application error Messages on the display Description Actions Status: F _ _ _ _ _ Application fault, device OK, but Application test or operator action measured values affected. necessary. F application error Application-dependent fault, but device is Group message, when errors as described below or other application errors occur.
Page 610 OPERATION IFC 100 Measurements out of specification Messages on the display Description Actions Status: S _ _ _ _ _ Out of specification, measurement Maintenance required. continues, accuracy possibly less. S uncertain measurement Device maintenance necessary; measured Group message, when errors as described values only conditionally usable.
Page 611 OPERATION IFC 100 Simulation of the measured values Messages on the display Description Actions Status: C _ _ _ _ _ Output values partially simulated or Maintenance required. fixed C checks in progress Test mode of the device. Measured values Message depending on the situation via are possibly simulated values or values with ®...
Page 612: Service
SERVICE IFC 100 7.1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are under normal operating conditions subjects to wear and tear.
Page 613: Form (For Copying) To Accompany A Returned Device
SERVICE IFC 100 7.3.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no. or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such...
Page 614: Technical Data
TECHNICAL DATA IFC 100 8.1 Measuring principle An electrically conductive fluid flows inside an electrically insulating pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U = v * k * B * D U = v * k * B * D U = v * k * B * D...
Page 615 TECHNICAL DATA IFC 100 8.2 Technical data INFORMATION! The following data is provided for general applications. If you require data that is more • relevant to your specific application, please contact us or your local representative. Additional information (certificates, special tools, software,...) and complete product •...
Page 616 TECHNICAL DATA IFC 100 Display and user interface Display and user interface Display and user interface Display and user interface Graphic display LC display, backlit white. Size: 128 x 64 pixels, corresponds to 59 x 31 mm = 2.32" x 1.22" Ambient temperatures below -25°C / -13°F, may affect the readability of the display.
Page 617 TECHNICAL DATA IFC 100 Operating conditions Temperature Temperature Temperature Temperature Process temperature Refer to technical data for the measuring sensor. Ambient temperature Depends on the version and combination of outputs. It is a good idea to protect the converter from external heat sources such as direct sunlight as higher temperatures reduce the life cycle of all electronic components.
Page 618 TECHNICAL DATA IFC 100 Electrical connection General Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for electrical power installations with line voltages up to 1000 V" or equivalent national regulations. Power supply 100…230 VAC (-15% / +10%), 50/60 Hz; non-Ex: standard; Ex: optional 240 VAC + 5% is included in the tolerance range.
Page 619 TECHNICAL DATA IFC 100 ® HART HART HART HART Description ® HART protocol via active and passive current output ® HART version: V5 ® Universal HART parameter: completely integrated Load ≥ 250 Ω at HART ® test point; Note maximum load for current output! Multi-Drop operation Yes, current output = 4 mA Multi-Drop address adjustable in operation menu 1…15...
Page 620 TECHNICAL DATA IFC 100 Time constant Time constant Time constant Time constant Function The time constant corresponds to the elapsed time until 67% of the end value has been reached according to a step function. Settings Set in increments of 0.1. 0…100 s Status output / limit switch Status output / limit switch...
Page 621: Dimensions And Weights
TECHNICAL DATA IFC 100 8.3 Dimensions and weights 8.3.1 Housing Wall-mounted version Dimensions and weights in mm and kg Dimensions [mm] Weight [kg] Wall-mounted 87.2 95.2 19.3 39.7 Std: 1.9 version Ex: 2.4 Dimensions and weights in inches and lb Dimensions [inch] Weight [lb]...
Page 622 TECHNICAL DATA IFC 100 Compact 0° version 1 4 x M 6 Dimensions and weights in mm and kg Dimensions [mm] Weight [kg] 0° version 81.5 Ø72 Std: 1.9 Ex: 2.4 Dimensions and weights in inches and lb Dimensions [inch] Weight [lb] 0°...
Page 623 TECHNICAL DATA IFC 100 Compact 45° version 1 4 x M 6 Dimensions and weights in mm and kg Dimensions [mm] Weight [kg] 45° version 27.4 45° Ø72 Std: 2.1 Ex: 2.6 Dimensions and weights in inches and lb Dimensions [inch] Weight [lb] 45°...
Page 624: Mounting Plate, Wall-Mounted Version
TECHNICAL DATA IFC 100 8.3.2 Mounting plate, wall-mounted version Dimensions in mm and inches [mm] [inches] Ø6.5 Ø0.26 87.2 www.krohne.com 07/2010 - 4000041004 - MA IFC 100 R04 en...
Page 625: Flow Tables
TECHNICAL DATA IFC 100 8.4 Flow tables Flow rate in m/s and m in m 100 % v [m/s] DN [mm] Min. flow Nominal flow Max. flow 0.005 0.02 0.05 0.21 0.01 0.05 0.14 0.54 0.03 0.10 0.31 1.22 0.08 0.28 0.85 3.39...
Page 626 TECHNICAL DATA IFC 100 Flow rate in ft/s and US gallons/min in US gallons/min 100 % v [ft/s] DN [inches] Min. flow Nominal flow Max. flow 1/10 0.02 0.09 0.23 0.93 0.06 0.22 0.60 2.39 0.13 0.44 1.34 5.38 0.37 1.23 3.73 14.94...
Page 627: Measuring Accuracy
TECHNICAL DATA IFC 100 8.5 Measuring accuracy Reference conditions • Medium: water • Temperature: 20°C / 68°F • Pressure: 1 bar / 14.5 psi • Inlet section: ≥ 5 DN X [m/s]: flow velocity Y [%]: deviation from the actual measured value (mv) DN [mm] DN [inches] Accuracy...
Page 628: Description Of Hart Interface
DESCRIPTION OF HART INTERFACE IFC 100 9.1 General description ® The open HART protocol, which can be used freely, is integrated into the signal converter for communication. ® Devices which support the HART protocol are classified as either operating devices or field devices.
Page 629: Point-To-Point Connection - Analogue / Digital Mode
DESCRIPTION OF HART INTERFACE IFC 100 9.2.1 Point-to-Point connection - analogue / digital mode ® Point-to-Point connection between the signal converter and the HART Master. The current output of the device may be active or passive. 1 Primary Master ® 2 FSK modem or HART modem ®...
Page 630: Multi-Drop Connection (2-Wire Connection)
DESCRIPTION OF HART INTERFACE IFC 100 9.2.2 Multi-Drop connection (2-wire connection) In the case of a Multi-Drop connection, up to 15 devices may be installed in parallel (this signal ® converter and other HART devices). The current outputs of the devices must be passive! 1 Primary Master ®...
Page 631: Multi-Drop Connection (3-Wire Connection)
DESCRIPTION OF HART INTERFACE IFC 100 9.2.3 Multi-Drop connection (3-wire connection) Connection of 2-wire and 4-wire devices in the same network. In order that the current output of the signal converter is working continuously active, an additional third wire must be connected to the devices in the same network.
Page 632: Outputs And Hart
DESCRIPTION OF HART INTERFACE IFC 100 ® 9.3 Outputs and HART Dynamic variable and device variable The signal converter is available with various output combinations. ® The connection of the terminals A…D to the HART dynamic variables PV, SV, TV and 4V depends on the device version.
Page 633: Parameter For The Basic Configuration
DESCRIPTION OF HART INTERFACE IFC 100 For the dynamic variables connected to the linear analogue outputs for current and/or frequency, the assignment of the device variables takes place by selecting the linear measurement for these outputs under the appropriate function of the signal converter. It follows that the dynamic variables connected to current or frequency outputs can only be assigned to the ®...
Page 634: Field Communicator 375/475 (Fc 375/475)
DESCRIPTION OF HART INTERFACE IFC 100 9.5 Field Communicator 375/475 (FC 375/475) The Field Communicator is a hand terminal from Emerson Process Management that is ® designed to configure HART and Foundation Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices into the Field Communicator. 9.5.1 Installation ®...
Page 635: Asset Management Solutions (Ams)
DESCRIPTION OF HART INTERFACE IFC 100 9.6 Asset Management Solutions (AMS) The Asset Management Solutions Device Manager (AMS) is a PC program from Emerson ® Process Management which is designed to configure and manage HART , PROFIBUS and Foundation-Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices into the AMS.
Page 636: Field Device Manager (Fdm)
DESCRIPTION OF HART INTERFACE IFC 100 9.7 Field Device Manager (FDM) A Field Device Manager (FDM) is basically a PC program from Honeywell used to configure ® HART , PROFIBUS and Foundation Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices into the FDM.
Page 637: Operation
DESCRIPTION OF HART INTERFACE IFC 100 9.8.2 Operation INFORMATION! For more detailed information see Appendix C, Menu tree for PDM. Due to PDM requirements and conventions, there are differences when operating the signal converter with PDM and operating using the local keyboard. Service menu parameters are not supported and a simulation is only possible for current outputs.
Page 638: Field Device Tool / Device Type Manager (Fdt / Dtm)
DESCRIPTION OF HART INTERFACE IFC 100 9.9 Field Device Tool / Device Type Manager (FDT / DTM) A Field Device Tool Container (FDT Container) is basically a PC program used to configure ® HART , PROFIBUS and Foundation Fieldbus devices. To adapt to different devices, an FDT container uses a so-called Device Type Manager (DTM).
Page 639: Overview Basic-Dd Menu Tree (Positions In Menu Tree)
DESCRIPTION OF HART INTERFACE IFC 100 9.10.1 Overview Basic-DD menu tree (positions in menu tree) 1 dynam. variable 1 measured values 2 IO (Inputs/Outputs) 2 quick setup 1 language 2 tag 3 reset 4 analogue outputs 5 digital outputs 3 test 1 simulation 2 information 4 setup...
Page 640: Basic-Dd Menu Tree (Details For Settings)
DESCRIPTION OF HART INTERFACE IFC 100 9.10.2 Basic-DD menu tree (details for settings) 1 dynam. variable 1 measured values 1 volume flow / 2 mass flow / 3 flow speed / / 4 conductivity / 5 coil temperature / 6 counter 1 / 7 counter 2 8 diagnosis value 2 Inputs/Outputs...
Page 641 DESCRIPTION OF HART INTERFACE IFC 100 4 information 1 liner / 2 electr. material / 3 serial no. sensor / 4 V no. sensor 5 sensor electr. info 5 sensor limits 1 volume flow 1 upper snsr limit 2 lower snsr limit 2 mass flow 3 minimum span 3 flow speed...
Page 642 DESCRIPTION OF HART INTERFACE IFC 100 5 device 1 device info 1 tag / 2 C number / 3 device serial no. 4 electronic serial no. / 5 SW.REV.MS / 6 circuit board info 2 display Cust 1 language / 2 default display / 3 SW.REV.UIS 3 1.
Page 643: Appendix B: Hart ® Menu Tree For Ams
DESCRIPTION OF HART INTERFACE IFC 100 ® 9.11 Appendix B: HART menu tree for AMS Abbreviations of the following tables: • Optional, depending on device version and configuration • Read only Cust • Custody lock protection • Local AMS, affects only AMS views 9.11.1 Overview AMS menu tree (positions in menu tree) Configure quick setup...
Page 644: Ams Menu Tree (Details For Settings)
DESCRIPTION OF HART INTERFACE IFC 100 Reset Basic Configuration Rename Unassign Assign / Replace Audit Trail Record Manual Event Drawings / Notes Help… 9.11.2 AMS menu tree (details for settings) Configure quick setup device language / tag current output A Cust Cust measurement A...
Page 645 DESCRIPTION OF HART INTERFACE IFC 100 I/O terminals Cust Cust current output range 0% / range 100% A/C/D Cust Cust extended range min / extended range max Cust Cust error current / error condition Cust Cust measurement / range min Cust Cust range max...
Page 646 DESCRIPTION OF HART INTERFACE IFC 100 HART identification manufacturer / model / device ID address / tag / date / message / description / write protect / final assembly no. / sensor serial no. revision numbers universal rev. / device rev. software rev.
Page 647 DESCRIPTION OF HART INTERFACE IFC 100 Process Variables process values volume flow / mass flow / flow speed / conductivity / coil temperature / diagnosis value counter counter 1 / counter 2 outputs / % range A / % range D device / description HART...
Page 648: Appendix C: Hart ® Menu Tree For Pdm
DESCRIPTION OF HART INTERFACE IFC 100 ® 9.12 Appendix C: HART menu tree for PDM Abbreviations of the following tables: • Optional, depending on device version and configuration • Read only Cust • Custody lock protection • Local PDM, affects only PDM views 9.12.1 Overview PDM menu tree (positions in menu tree) Overview: Menu Device Communication Path...
Page 649 DESCRIPTION OF HART INTERFACE IFC 100 Overview: PDM parameter table Identification operation unit device Input calibration filter self test information measuring limits volume flow mass flow flow speed conductivity coil temperature counter 1 counter 2 Human machine interface local display 1.
Page 650: Pdm Menu Tree (Details For Settings)
DESCRIPTION OF HART INTERFACE IFC 100 9.12.2 PDM menu tree (details for settings) Menu Device Communication Path Load To Device Load To PG/PC Set Address Test Opt, Cust simulation current output A Opt, Cust simulation frequency output D Reset <reset errors> <reset configuration changed flag>...
Page 651 DESCRIPTION OF HART INTERFACE IFC 100 Menu View Display volume flow / mass flow / flow speed / conductivity / coil temperature / diagnosis value / device status Counter counter 1 / counter 2 Yt diagram volume flow / mass flow Outputs current output A measured value...
Page 652 DESCRIPTION OF HART INTERFACE IFC 100 PDM parameter table identification operation unit tag / description / message device C number / device serial no. / electronic serial no. / manufacturer model / device ID / universal rev. / device rev. software rev.
Page 653 DESCRIPTION OF HART INTERFACE IFC 100 Cust Cust Cust terminals A / terminals C / terminals D Cust Cust Cust A / C / D current output range 0% / range 100% / extended range min Cust Cust Cust extended range max / error current / error condition Cust...
Page 654 KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters • Vortex flowmeters • Flow controllers • Level meters • Temperature meters • Pressure meters • Analysis products • Measuring systems for the oil and gas industry •...
Page 655 IFC 100 IFC 100 IFC 100 IFC 100 Quick Start Quick Start Quick Start Quick Start Signal converter for electromagnetic flowmeters Electronic Revision: ER 2.1.xx (SW.REV. 3.0x) The documentation is only complete when used in combination with the relevant documentation for the sensor. ©...
Page 656 CONTENTS IFC 100 1 Safety instructions 2 Installation 2.1 Intended use ........................4 2.2 Scope of delivery....................... 4 2.3 Storage ..........................5 2.4 Transport .......................... 5 2.5 Installation specifications ....................5 2.6 Mounting of the compact version..................6 2.7 Mounting the wall-mounted housing, remote version ............ 6 2.7.1 Wall mounting .........................
Page 657: Safety Instructions
SAFETY INSTRUCTIONS IFC 100 Warnings and symbols used DANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.
Page 658: Installation
INSTALLATION IFC 100 2.1 Intended use The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation. WARNING! If the device is not used according to the operating conditions (refer to chapter "Technical data), the intended protection could be affected.
Page 659: Storage
INSTALLATION IFC 100 2.3 Storage • Store the device in a dry, dust-free location. • Avoid continuous direct sunlight. • Store the device in its original packing. • Storage temperature: -40...+70°C / -40...+158°F 2.4 Transport Signal converter • No special requirements. Compact version •...
Page 660: Mounting Of The Compact Version
INSTALLATION IFC 100 2.6 Mounting of the compact version INFORMATION! The signal converter is mounted directly on the measuring sensor. For installation of the flowmeter, please observe the instructions in the supplied product documentation for the measuring sensor. 2.7 Mounting the wall-mounted housing, remote version INFORMATION! Assembly materials and tools are not part of the delivery.
Page 661 INSTALLATION IFC 100 Mounting multiple devices next to each other [mm] [inches] Ø6.5 Ø0.26 87.2 12.2 10.1 07/2010 - 4000124104 - QS IFC 100 R04 en www.krohne.com...
Page 662: Mounting Plate, Wall-Mounted Version
INSTALLATION IFC 100 2.7.2 Mounting plate, wall-mounted version Dimensions in mm and inches [mm] [inches] Ø6.5 Ø0.26 87.2 www.krohne.com 07/2010 - 4000124104 - QS IFC 100 R04 en...
Page 663: Electrical Connections
ELECTRICAL CONNECTIONS IFC 100 3.1 Safety instructions DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! DANGER! For devices used in hazardous areas, additional safety notes apply;...
Page 664: Electrical Cables For Remote Device Versions, Notes
ELECTRICAL CONNECTIONS IFC 100 3.3 Electrical cables for remote device versions, notes 3.3.1 Notes on signal cable A INFORMATION! Signal cable A (type DS 300) with double shielding ensures proper transmission of measured values. Observe the following notes: • Lay the signal cable with fastening elements. •...
Page 665: Requirements For Signal Cables Provided By The Customer
ELECTRICAL CONNECTIONS IFC 100 3.3.3 Requirements for signal cables provided by the customer INFORMATION! If the signal cable was not ordered, it is to be provided by the customer. The following requirements regarding the electrical values of the signal cable must be observed: Electrical safety •...
Page 666: Preparing The Signal And Field Current Cables
ELECTRICAL CONNECTIONS IFC 100 3.4 Preparing the signal and field current cables INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 3.4.1 Signal cable A (type DS 300), construction •...
Page 667: Length Of Signal Cable A
ELECTRICAL CONNECTIONS IFC 100 3.4.2 Length of signal cable A INFORMATION! For temperatures of the medium above 150 C / 300 F, a special signal cable and a ZD ° ° intermediate socket are necessary. These are available including the changed electrical connection diagrams.
Page 668: Preparing Signal Cable A, Connection To Signal Converter
ELECTRICAL CONNECTIONS IFC 100 3.4.3 Preparing signal cable A, connection to signal converter INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. •...
Page 669: Preparing Field Current Cable C, Connection To Signal Converter
ELECTRICAL CONNECTIONS IFC 100 3.4.4 Preparing field current cable C, connection to signal converter DANGER! A shielded two-wire copper cable is used as the field current cable. The shielding MUST MUST be MUST MUST connected in the housing of the measuring sensor and signal converter. INFORMATION! Assembly materials and tools are not part of the delivery.
Page 670 ELECTRICAL CONNECTIONS IFC 100 Figure 3-4: Field current cable C, preparation for the signal converter a = 80 mm / 3.15" 1 Strip the conductor to dimension a. 2 If a stranded drain wire is present, remove the shield that is present. Make sure not to damage the stranded drain wire.
Page 671: Prepare Signal Cable A, Connect To Measuring Sensor
ELECTRICAL CONNECTIONS IFC 100 3.4.5 Prepare signal cable A, connect to measuring sensor INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. •...
Page 672: Preparing Field Current Cable C, Connection To Measuring Sensor
ELECTRICAL CONNECTIONS IFC 100 3.4.6 Preparing field current cable C, connection to measuring sensor INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. •...
Page 673: Connecting The Signal And Field Current Cables
ELECTRICAL CONNECTIONS IFC 100 3.5 Connecting the signal and field current cables DANGER! Cables may only be connected when the power is switched off. DANGER! The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. DANGER! For devices used in hazardous areas, additional safety notes apply;...
Page 674: Connecting The Signal And Field Current Cables To The Signal Converter, Remote Version
ELECTRICAL CONNECTIONS IFC 100 3.5.1 Connecting the signal and field current cables to the signal converter, remote version INFORMATION! The compact version is supplied preassembled from the factory. Open housing Figure 3-7: Open housing 1 Loosen the 4 screws with a suitable tool. 2 Lift the housing at the top and bottom at the same time.
Page 675 ELECTRICAL CONNECTIONS IFC 100 Connecting the signal and field current cables Figure 3-8: Function of the electrical connection terminal Connect the electrical conductors as follows: 1 Push the lever downwards with a screwdriver in good condition (blade: 3.5 mm wide and 0.5 mm thick).
Page 676: Connection Diagram For Signal And Field Current Cable
ELECTRICAL CONNECTIONS IFC 100 3.5.2 Connection diagram for signal and field current cable DANGER! The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. • A shielded two-wire copper cable is used as the field current cable. The shielding MUST MUST MUST MUST be...
Page 677: Grounding The Measuring Sensor
ELECTRICAL CONNECTIONS IFC 100 3.6 Grounding the measuring sensor 3.6.1 Classical method DANGER! There should be no difference in potential between the measuring sensor and the housing or protective earth of the signal converter! • The measuring sensor must be properly grounded. •...
Page 678: Connecting The Power
ELECTRICAL CONNECTIONS IFC 100 3.7 Connecting the power DANGER! The device must be grounded in accordance with regulations in order to protect personnel against electric shocks. • The housings of the devices, which are designed to protect the electronic equipment from dust and moisture, should be kept well closed at all times.
Page 679 ELECTRICAL CONNECTIONS IFC 100 • Open the cover of the electrical terminal compartment by pressing down and pulling forwards at the same time. Figure 3-12: Power supply connection 1 100...230 VAC (-15% / +10%), 8 VA 2 24 VDC (-55% / +30%), 4 W 3 24 VAC/DC (AC: -15% / +10%;...
Page 680: Overview Of Outputs
ELECTRICAL CONNECTIONS IFC 100 3.8 Overview of outputs 3.8.1 Description of the CG number Figure 3-13: Marking (CG number) of the electronics module and output variants 1 ID number: 0 2 ID number: 0 = standard; 9 = special 3 Power supply 4 Display (language versions) 5 Output version 3.8.2 Fixed, non-alterable output versions...
Page 681: Electrical Connection Of The Outputs
ELECTRICAL CONNECTIONS IFC 100 3.9 Electrical connection of the outputs INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 3.9.1 Electrical connection of the outputs DANGER! All work on the electrical connections may only be carried out with the power disconnected.
Page 682: Laying Electrical Cables Correctly
ELECTRICAL CONNECTIONS IFC 100 3.9.2 Laying electrical cables correctly Figure 3-15: Protect housing from dust and water 1 For compact versions with nearly horizontally-oriented cable entries, lay the necessary elec- tric cables with a drip loop as shown in the illustration. 2 Tighten the screw connection of the cable entry securely.
Page 683: Start-Up
START-UP IFC 100 4.1 Switching on the power Before connecting to power, please check that the system has been correctly installed. This includes: • The device must be mechanically safe and mounted in compliance with the regulations. • The power connections must have been made in compliance with the regulations. •...
Page 684: Notes
NOTES IFC 100 www.krohne.com 07/2010 - 4000124104 - QS IFC 100 R04 en...
Page 685 NOTES IFC 100 07/2010 - 4000124104 - QS IFC 100 R04 en www.krohne.com...
Page 686 KROHNE product overview • Electromagnetic flowmeters • Variable area flowmeters • Ultrasonic flowmeters • Mass flowmeters • Vortex flowmeters • Flow controllers • Level meters • Temperature meters • Pressure meters • Analysis products • Measuring systems for the oil and gas industry •...
Page 723 TURBIDITY MONITORING O&M...
Page 725 Table of Contents Section 1 Specifications............................3 Section 2 General Information ..........................5 2.1 Safety Information ............................... 5 2.1.1 Use of Hazard Information......................... 5 2.1.2 Precautionary Labels..........................5 2.1.3 General Product Information ........................5 2.2 Theory of Operation ............................6 Section 3 Installation ..............................
Page 726 Table of Contents Section 8 Replacement Parts and Accessories....................31 8.1 Replacement Items............................31 8.2 Optional Accessories............................31 8.3 Calibration and Verification Standards and Accessories ................... 32 Section 9 Compliance Information ........................33 Appendix A Modbus Register Information......................35...
Page 727: Section 1 Specifications
Section 1 Specifications Specifications are subject to change without notice. Table 1 1720E Low Range Specifications Range 0–100 nephelometric turbidity units (NTU) Measurement Units mg/L, NTU, TE/F, FTU, Degree ± 2% of reading or ± 0.02 NTU (whichever is greater) from 0 to 40 NTU; Accuracy ±...
Page 728 Specifications Table 1 1720E Low Range Specifications (continued) ® StablCal (stabilized formazin) – recommended for verification in the appropriate application range of measurement. For regulatory verification, standards of 0.1 to 50 Verification (Wet) Method NTU. Formazin – fresh user-prepared standard ICE-PIC™...
Page 729: Section 2 General Information
Section 2 General Information 2.1 Safety Information Please read this entire manual before unpacking, setting up, or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment. To ensure that the protection provided by this equipment is not impaired, do not use or install this equipment in any manner other than that specified in this manual.
Page 730: Theory Of Operation
General Information 2.2 Theory of Operation The 1720E Turbidimeter measures turbidity by directing a strong beam of collimated light from the sensor head assembly down into the sample in the turbidimeter body. Light scattered at 90° relative to the center line of incident light by suspended particles in the sample is detected by the submerged photocell (Figure The amount of light scattered is proportional to the turbidity of the sample.
Page 731: Section 3 Installation
Section 3 Installation DANGER Only qualified personnel should conduct the tasks described in this section of the manual. The 1720E/sc100 product configuration is not intended for installation in hazardous locations. 3.1 Connecting/Wiring the Sensor to the sc100 Controller 3.1.1 Attaching a sc Sensor with a Quick-connect Fitting The sensor cable is supplied with a keyed quick-connect fitting for easy attachment to the controller, see Figure...
Page 732: Hard-Wiring A Sc Sensor To The Sc100 Controller
Installation 3.1.2 Hard-wiring a sc Sensor to the sc100 Controller 1. Disconnect power to the controller if powered. 2. Open the controller cover. 3. Disconnect and remove the existing wires between the quick-connect and terminal strip J5, see Figure 4. Remove the quick-connect fitting and wires and install the threaded plug on the opening to maintain the environmental rating.
Page 733: Connecting The Sensor To The Sc1000 Controller
Installation Figure 3 Hard-wiring the Sensor DATA DATA DATA DATA DATA DATA DATA DATA – DATA – DATA – DATA – DATA SERVICE REQUEST SERVICE REQUEST SERVICE REQUEST SERVICE REQUEST OUT 2 OUT 2 OUT 2 OUT 2 OUT 2 OUT 2 OUT 2 OUT 2...
Page 734 Installation Figure 4 1720E Dimensions...
Page 735: Mounting The Turbidimeter Body
Installation 3.3.1 Mounting the Turbidimeter Body Locate the turbidimeter as close to the sampling point as possible. A shorter distance for the sample to travel results in a faster response time. Clean the turbidimeter body and bubble trap before installation using the instructions supplied in section 6.4.2 on page 24.
Page 736: Sample Connections
Installation Figure 5 Sampling Techniques Sample Flow Sediment (Typical) Good Sampling Line to Sensor Poor Best Air (Typical) Poor 3.5 Sample Connections Sample inlet and drain connections are made on the turbidimeter body. The sample inlet fitting installed in the body is a ¼-inch NPT ¼-inch compression fitting.
Page 737: Section 4 System Startup
Section 4 System Startup 4.1 General Operation Plug the sensor into the unpowered controller by aligning the orientation tab on the cable connector with the channel in the controller connector. Push in and turn to secure the connection. Tug gently to check the connection. After all plumbing and electrical connections have been completed and checked, place the head on the body and supply power to the system.
Page 738 System Startup...
Page 739: Section 5 Operation
Section 5 Operation 5.1 Sensor Setup When a sensor is initially installed, the serial number of the sensor will be displayed as the sensor name. To change the sensor name refer to the following instructions: 1. Select Main Menu. 2. From the Main Menu, select SENSOR SETUP and confirm. 3.
Page 740: Sensor Setup Menu
Operation 5.4 Sensor Setup Menu SELECT SENSOR (if more than one sensor is attached) CALIBRATE USER PREPD CAL Calibration using 4000 NTU stock solution diluted to 20.00 NTU formazin. STABLCAL CAL Calibration using 20 NTU StablCal Stabilized Formazin Standard VERIFICATION Perform a verification, set the pass/fail criteria, and view the verification history.
Page 741: User-Prepared Calibration
Operation • Stop sample flow, drain, and clean the turbidimeter body before beginning the calibration procedure. • Always clean the photocell window per the instructions in section 6.4.1 on page Rinse the photocell with deionized water and dry with a soft, lint-free cloth before calibrating.
Page 742: Calibration With Stablcal
Operation 9. Stop the sample flow. Drain and clean the body and bubble trap. Fill the cylinder with 1 L deionized water. Replace the head and confirm. Important Note: Carefully pour the DI water in such a way that minimizes any bubble formation that would result in a false, high reading.
Page 743: Instrument Verification
Operation serial number). As long as the verification exists within the verification history, the expected value will be retained. Otherwise, the expected value will be the nominal value associated with the dry verification device. 10. Select the VERIFICATION type (begin at step 5 in section 5.5.3.1 on page 19 for dry verification or...
Page 744: Calibration And Verification History
Operation 4. Select PERFORM TEST and confirm. Select the available Output Mode (Active, Hold, or Transfer) from the list box and confirm. 5. Select WET for the verification type and confirm. 6. Enter the Std Turbidity and confirm. 7. Drain and clean the sensor body and confirm. 8.
Page 745: Setting The Offset
Operation 5.7.1 Setting the Offset Follow the steps below to enter an offset: Note: The data log for this channel will be erased if the offset is changed to anything other than zero. 1. From the Main Menu select SENSOR SETUP and confirm. 2.
Page 746 Operation...
Page 747: Section 6 Maintenance
Section 6 Maintenance DANGER Only qualified personnel should conduct the tasks described in this section of the manual. 6.1 Maintenance Schedule Maintenance Task Frequency Before each calibration and as needed. Depends on sample Clean the sensor characteristics. Calibrate Sensor (as required by regulatory Per agency-dictated schedule.
Page 748: Cleaning
Maintenance 6.4 Cleaning 6.4.1 Cleaning the Photocell Window Occasional cleaning of the photocell window is required. The frequency will depend on the nature and concentration of dissolved and suspended solids in the sample. Biological activity is a primary factor in mineral scale deposit on the window and the amount differs with sample temperature.
Page 749: Replacing The Lamp Assembly
Maintenance 4. Replace the bubble trap cover and head assembly on the top of the body. 5. Restore sample flow to the instrument. 6. Calibrate the instrument using one of the methods in section 5.5 on page If the above cleaning procedures have been performed and the turbidimeter readings are still noisy, the bottom plate and gasket may need to be removed and cleaned.
Page 750 Maintenance 3. After the bulb has cooled, remove as follows: a. Wear cotton gloves to protect your hands and to avoid fingerprints on the bulb. b. Grasp the bulb. c. Twist the bulb in a counterclockwise direction, pulling out slightly, until it is released from the housing.
Page 751: Section 7 Troubleshooting
Section 7 Troubleshooting 7.1 Error Codes When a sensor is experiencing an error condition, the sensor reading on the measurement screen will flash and all relays and analog outputs associated with the sensor will be held. Highlight the Probe Diag menu and press .
Page 752 Troubleshooting Table 5 presents sensor warnings displayed in the Event Log, possible causes, and corrective actions. Table 5 General Troubleshooting Sensor Warning Possible Cause Corrective Action Lamp burned out Replace the lamp. See section 6.4.3 on page Lamp unplugged Restore connection Bad Lamp +12 V connection loose at controller Restore connection...
Page 753: Event Codes
Troubleshooting Table 6 Additional Malfunctions Not Recorded in the Event Log (continued) Symptom Possible Cause Corrective Action High Readings Deionized water turbidity is greater than Clean the instrument. 0.5 NTU Access Calibration History for turbidity value of ultra-filtered water. Verify the flow is between 200–750 mL/min. Recalibrate the instrument.
Page 754 Troubleshooting...
Page 755: Section 8 Replacement Parts And Accessories
Section 8 Replacement Parts and Accessories 8.1 Replacement Items Description Catalog Number Lamp Assembly each 18950-00 Instruction Manual, 1720E Turbidimeter System, English each 60100-18 8.2 Optional Accessories Description Catalog Number Cable, sensor extension, 7.7 m (25 ft) each 57960-00 Cap, Connector Receptacle each 52100-00 Deionized (demineralized) water...
Page 756: Calibration And Verification Standards And Accessories
Replacement Parts and Accessories 8.3 Calibration and Verification Standards and Accessories Description Catalog Number Calibration Cylinder each 44153-00 Formazin Calibration Standards, Formazin, 4000 NTU Stock Solution 500 mL 2461-49 Calibration/Verification Modules ICE-PIC™ Module, 1 NTU 1 each 52215-00 ICE-PIC™ Module, 20 NTU 1 each 52250-00 ®...
Page 757: Section 9 Compliance Information
Section 9 Compliance Information Hach Co. certifies this instrument was tested thoroughly, inspected and found to meet its published specifications when it was shipped from the factory. The Model sc100/sc1000 with 1720E Sensor has been tested and is certified as indicated to the following instrumentation standards: Product Safety UL 61010A-1 (ETL Listing # 65454)
Page 758 Compliance Information Canadian Interference-causing Equipment Regulation, IECS-003, Class A Supporting test records by Hewlett Packard, Fort Collins, Colorado Hardware Test Center (A2LA # 0905-01) and certified compliance by Hach Company. This Class A digital apparatus meets all requirements of the Canadian Interference- Causing Equipment Regulations.
Page 759: Appendix A Modbus Register Information
Appendix A Modbus Register Information Table 8 Sensor Modbus Registers Register Data Group Name Tag Name Length Units (U) Range Type Measurements Cal Gain 40013 float none 0.5 to 2.0 Verification PF Criteria 40062 Integer 5 to 10 Measurements Turbidity 40001 Float 0/100...
Page 760 Modbus Register Information...
Page 761 Index Numerics 90 Degree Detector ............ 6 Photocell Window ............ 24 Power Requirements ..........3 Accuracy ..............3 Range ................ 3 Response Time ............3 Bubble trap ..............6 Safety Information ............5 Calibration ..............16 Sample History ............... 20 Connections ............
Page 762 Index...
Page 763 DOC023.53.80221 FT660 sc 01/2012, Edition 2 User Manual...
Page 765 Table of Contents Specifications ....................................3 General information ..................................4 Safety information ....................................4 Use of hazard information ..................................4 Precautionary labels ..................................4 Certification ......................................5 Product overview ....................................5 Product components ..................................6 Installation ......................................7 Installation guidelines ..................................7 Mechanical installation ..................................7 Instrument mounting ...................................7 Electrical installation ..................................8 Connect an sc controller using Quick-connect fitting ........................8 Plumbing ......................................8 Sample line considerations .................................8...
Page 766 Table of Contents Enable the dry standard software ............................13 Assign a baseline value to the dry standard ........................13 Verification procedure with dry standard and software ......................14 Verification with a dry standard without software ........................15 Assign a baseline value to the dry standard ........................15 Verification procedure with dry standard without software ....................16 Calibration and verification history ..............................16 Maintenance...
Page 767: Specifications
Specifications Specification Details Specifications are subject to change without notice. Sample light source Class 1 Laser Product with embedded 7.5 mW, 670 nm, Class 3B Laser Source Specification Details Complies with 21 CFR 1040.10 except for deviations pursuant to Laser Notice No. 50, dated June 24, Range 0.000–5000 milli-Nephelometric Turbidity Units 2007.
Page 768: General Information
The instrument range is from 0 to 5000 mNTU. The instrument is C A U T I O N guaranteed to meet specifications relative to accuracy, repeatability and Indicates a potentially hazardous situation that may result in minor or moderate linearity up to 5000 mNTU.
Page 769: Certification
radiate radio frequency energy and, if not installed and used in This symbol indicates a laser device is used in the equipment. accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at their expense.
Page 770: Product Components
The status light on the head assembly is illuminated when an error Product components occurs and flashes when a warning occurs or the head assembly is not Make sure that all components have been received (Figure 2). If any installed correctly. items are missing or damaged, contact the manufacturer or a sales The back of the head assembly has a molded "lip"...
Page 771: Installation
Installation Figure 3 Instrument mounting D A N G E R Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the document. Installation guidelines N O T I C E High internal temperatures will damage the instrument components. •...
Page 772: Electrical Installation
Figure 4 Instrument dimensions Figure 5 Quick-connect fitting Plumbing Sample line considerations Select a good, representative sampling point for optimum instrument performance. The sample analyzed must be representative of the conditon of the entire system. To minimize erratic readings: • Draw samples from locations that are sufficiently distant from points of chemical additions to the process stream •...
Page 773: Operation
Figure 6 shows examples of good and bad methods of installing a Configure the instrument sample line into a process pipe. Use the Configure menu to enter identification information and display Notes: options for the instrument and to change options for instrument settings, data handling and storage.
Page 774: Data Logging
• Gently invert the bottle for 1 minute (about 50 inversions). Do not Option Description shake. DATALOG Select the interval between saving data points to the Note: The suspension is stable for 30–60 minutes after mixing. INTRVL data log—30 seconds or 1, 5, 10 or 15 (default) minutes. The StablCal Certified Standard is stabilized formazin with a value that is OFFSET Sets an offset of the value of the standard used for...
Page 775: Calibration Verification
6. Put a funnel at the end of the bubble trap and slowly put 800 mNTU Figure 7 Calibrate the instrument StablCal Standard in the funnel to fill the body. Refer to Figure 7. Put the bubble trap cover and head assembly on the body of the instrument.
Page 776: Types Of Verifications
Types of verifications Note: There is no risk of laser exposure with the drain plug removed. The laser is disabled when the head assembly is removed. Wet or dry standards can be used to do calibration verifications. d. Fully flush the body of the instrument with water that is less than To do a wet standard verification, refer to Verification procedure with a 50 mNTU (0.05 NTU).
Page 777: Verification With A Dry Standard And Software
Instruments made before April 2008 do not have dry standard software Assign a baseline value to the dry standard installed. Software upgrades must be done by the manufacturer. 1. After the instrument is calibrated and the operator initials have been Starting in April of 2008, the aperture plate and dry standard software entered, the display shows "VERIFY CAL?".
Page 778: Verification Procedure With Dry Standard And Software
13. Push HOME to show the online measurements. 5. Make sure that the serial number on the display is the same as the serial number on the dry standard, then confirm. Refer to Figure 8 14. Put the dry standard in the protective case. on page 14.
Page 779: Verification With A Dry Standard Without Software
® Table 1 Interpretation of verification values Note: This procedure can be done on instruments that use the AquaTrend controller by manually recording the baseline value for the dry standard, pass or fail Verification values Result identified Suggested action criteria (PFC) for verification and verification value. Note: When not in use, keep the dry standard in the protective case.
Page 780: Verification Procedure With Dry Standard Without Software
9. Do step 7 again. Calibration and verification history 10. When the instrument reading is stable, record the value. The calibration and verification history logs contain information on the 11. Calculate and record the average of the three recorded values. The last 12 calibrations and the last 12 verifications.
Page 781: Maintenance Schedule
Maintenance schedule Sediment of the size that passes through with filter effluent is difficult to see. Reading accuracy may be affected if the instrument is not cleaned N O T I C E at regular intervals. Noise (fluctuation) in the reading may indicate the need to clean the instrument.
Page 782 18 English...
Page 783 English 19...
Page 784: How To Clean Spills
How to clean spills Select an error and confirm to identify the cause of the error. Refer to Table C A U T I O N Table 2 Error list Chemical exposure hazard. Dispose of chemicals and wastes in Error Possible cause Resolution accordance with local, regional and national regulations.
Page 785: Diagnostics And Test Menu
Note: A warning can be used to trigger a relay. The sc controller can be used to Table 3 Warning list (continued) set warning levels to identify the severity of the warning. Refer to the sc controller Warning Definition Resolution user manual.
Page 786: Theory Of Operation
Table 4 DIAG/TEST menu (continued) Figure 9 Laser nephelometer optical configuration Option Description SERVICE MODE Enable or disable service mode—On or Off (default). SERVICE DIAGS Passcode protected. Menu options are only available to service personnel. Theory of operation The FilterTrak 660 sc nephelometer uses nephelometric detection of light scatter from particles in a sample.
Page 787: Correlation Study Between Kaolin Standards And Measured Turbidity
laser turbidity measurement will begin to increase in response to a warning parameter to an impending turbidity event and as a particle event. In addition, the RSD parameter has been shown to be complementary parameter to the turbidity parameter. (A turbidity spike more sensitive to a turbidity event in addition to serving as a precursor will also be complemented by a spike in the RSD parameter.) The event to a turbidity spike.
Page 788: Replacement Parts And Accessories
95% confidence intervals are very high. The error was primarily traced to Table 6 Statistical summary of the correlation between mg/L kaolin the lot-to-lot variability in the preparation and subsequent measurement and NTU for each standard. Slope Correlation Averaged % error From the data collected in this study, it was identified that 1.0 mg/L coefficient (over the full range)
Page 789 Replacement parts and accessories (continued) Required if the distance between the instrument and sc controller is greater than 31 m (101 ft) EDA approved for calibration. Description Quantity Item no. Detergent, Liquinox 0.946 L 2088153 Drain assembly funnel 5237100 Dry standard quick check verification (VQC) 6735500 kit, includes: - Dry standard...
Page 790 26 English...
Page 792 HACH COMPANY World Headquarters HACH LANGE GMBH HACH LANGE Sàrl P.O. Box 389, Loveland, CO 80539-0389 U.S.A. Willstätterstraße 11 6, route de Compois Tel. (970) 669-3050 D-40549 Düsseldorf, Germany 1222 Vésenaz (800) 227-4224 (U.S.A. only) Tel. +49 (0) 2 11 52 88-320 SWITZERLAND Fax (970) 669-2932 Fax +49 (0) 2 11 52 88-210...
Page 793 CONTROLLER...
Page 794 Thermo Scientific AquaSensors ™ AV38 Local Display and Controller User Guide...
Page 795 ROSS and the COIL trade dress are trademarks of Thermo Fisher Scientific Inc. U.S. patent 6,793,787. AQUAfast, Cahn, ionplus, KNIpHE, No Cal, ORION, perpHect, PerpHecT, PerpHecTion, pHISA, pHuture, Pure Water, Sage, Sensing the Future, SensorLink, ROSS, ROSS Ultra, Sure-Flow, Titrator PLUS and TURBO2 are registered trademarks of Thermo Fisher. 1-888-pHAX-ION, A+, All in One, Aplus, AQUAsnap, AssuredAccuracy, AUTO-BAR, AUTO-CAL, AUTO DISPENSER, Auto-ID, AUTO-LOG, AUTO-READ, AUTO-STIR, Auto-Test, BOD AutoEZ, Cable-Free, CERTI-CAL, CISA, DataCOLLECT, DataPLUS, digital LogR, DirectCal, DuraProbe, Environmental Product Authority, Extra Easy/Extra Value, FAST QC, GAP, GLPcal, GLPcheck, GLPdoc, ISEasy, KAP, LabConnect, LogR, Low Maintenance Triode, Minimum Stir...
Page 796 Preface This instruction manual serves to explain the use of the Thermo Scientific AquaSensors AV38 Local Display and is written to cover as many applications as possible. Please do not hesitate to contact Thermo Fisher Scientific or an authorized representative with questions or concerns. The information presented in this instruction manual is subject to change without notice as improvements are made, and does not represent any commitment whatsoever on the part of Thermo Fisher Scientific.
Page 797 Safety Information The Thermo Scientific AquaSensors AV38 Local Display shall be installed and operated only in the manner specified. Only a skilled, trained or authorized person should carry out installation, setup and operation of the sensor system. Before using the display, make sure that the sensor cable is connected as specified.
Page 798 TABLE OF CONTENTS INTRODUCTION..........................6 1.1..........................6 ENERAL NFORMATION 1.2..............................7 NTENDED USE PRODUCT DESCRIPTION ......................8 2.1............................8 YSTEM VERVIEW 2.2............................9 UMBERS 2.3.............................9 ENSOR APPING 2.4..............................10 OUNTING 2.5................................13 IRING 2.6........................18 EASURE CREEN VERVIEW MENU STRUCTURE AND NAVIGATION.................. 21 CALIBRATE MENUS ........................
Page 799 RELAYS ............................69 12.1........................70 ONTROL ELAY CTIVATION 12.2..........................71 LARM ELAY CTIVATION 12.3..........................72 ELAY CTIVATION DIAGNOSE MENU .......................... 74 HELP MENU ............................ 75 RESET AV38............................. 75 LIMITED WARRANTY........................76 TERMS AND CONDITIONS......................77 ™ Thermo Scientific AquaSensors AV38 Local Display and Controller User Guide...
Page 800 TABLE OF FIGURES Figure 1: The elements of the AV38 user interface....................18 Figure 2: The "H" indicates that hold mode is active..................... 19 Figure 3: The initial measure screen when the DataStick is absent................ 20 Figure 4: The initial measure screen when the Sensor Head is absent..............20 Figure 5: The complete calibrate menu for pH sensors.
Page 801: Introduction
1. INTRODUCTION 1.1. General Information Thank you for purchasing the Thermo Scientific AquaSensors AV38 Local Display. The product is designed for continuous use in industrial process applications and complies with safety regulations currently in force. Improper use could lead to hazards for the user or a third-party, and/or adverse effects to the plant or other equipment.
Page 802: Intended Use
1.2. Intended use The Thermo Scientific AquaSensors AV38 Local Display is used to monitor, configure, calibrate and diagnose any DataStick measurement system configured with a Modbus communications adapter in accordance with the technical product specifications in Section 2 of this manual. Data is reported through a scalable 4-20 milliamp analog output or through one of several digital protocols.
Page 803: Product Description
2. PRODUCT DESCRIPTION 2.1. System Overview The AV38 is a universal display interface for DataStick measurement systems. The enclosure has ¼-DIN dimensions for easy mounting and is rated NEMA 4X for outdoor use. It uses a liquid crystal display (LCD) with a high-contrast backlight for best readability and is powered with 24 volts DC.
Page 804: Base Part Numbers
When there is no DataStick present at the selected station address, the measure screen will indicate that the DataStick is absent. When the sensor head is removed from the DataStick, the measure screen will indicate that the sensor head is absent. Host communication options include, Modbus, DeviceNet, and others.
Page 805: Mounting
2.4. Mounting The AV38 can be mounted on a wall or panel mounted in ¼-DIN or ½-DIN forms. A gasket is built into the display for a NEMA 4X seal. Mounting instructions must be followed to maintain seals. The AV38 can be pipe mounted and panel mounted with optional mounting hardware.
Page 806 2.4.2. ½-DIN Panel Mount (PN: AV38-1/2DIN) A ½-DIN panel-mount bezel and gasket can be ordered to fit the AV38 as shown. The AV38 display is tightened down to the bezel using the four captured screws in the AV38. The bezel is then mounted to a ½-DIN square opening with the hardware shown in the figure below.
Page 807 2.4.3. ¼-DIN Panel Mount (PN: AV38-1/4DIN) The AV38 Display can be mounted directly to a ¼-DIN panel opening using the captive mounting screws in the AV38 and the ¼-DIN supports as illustrated in the figure below. A ¼-DIN bezel gasket can be provided to ensure a NEMA 4X seal on the panel.
Page 808 2.5. Wiring DC-Powered Version (AV38-XBXXX1) The DC-powered AV38 Display comes with two terminal blocks when ordered with one or two 4-20mA analog outputs and/or host communications. If relays are ordered, a third terminal block is present. The figure below shows an AV38 with the DeviceNet host communications option present. DC-powered AV38 with DeviceNet host comms wiring The current loops (analog outputs) should be wired as follows:...
Page 809 The cable from the DataStick should be wired as follows: Terminal DC-Powered AV38 with DeviceNet Wiring Red wire from DataStick Black wire from DataStick White wire from DataStick Blue wire from DataStick Clear wire from DataStick The DeviceNet cable from the host should be wired as follows: Terminal DC-Powered AV38 with DeviceNet Wiring Ground from DeviceNet Power Supply (Black)
Page 810 DC-Powered Legacy Version (AV38-XBXXX) The DC-powered legacy version of the AV38 Display comes with a single terminal block when ordered with one 4-20mA analog output and/or host communications. If a second analog output or relays are ordered, a second terminal block is present. AV38 Terminals: 1 Output and Host Comms AV38 Terminals: 2 Outputs and Relays Figure 2.1: AV38 Wiring...
Page 811: Wiring
The DC-powered AV38 wiring will vary depending on the options provided. Model AV38-BB0A1: One 4-20mA Analog Output, No Relays and No Host Comms Terminal DC-Powered AV38 Wiring 24 VDC from Power Supply Ground from Power Supply No connect No connect Earth Ground from Power Supply Red wire from DataStick Black wire from DataStick...
Page 812 AC-Powered (AV38-XBXXX2) The AC-powered AV38 Display comes with two terminal blocks when ordered with one or two 4-20 mA analog outputs and/or host communications. If relays are ordered, a third terminal block is present. AC-powered AV38 wiring: 1. Analog Outputs 1 and 2 are wired to Pins 1, 2 and 3 as shown above. 2.
Page 813: Measure Screen Overview
The AC-powered AV38 wiring will vary depending on the options provided. Model AV38-CB0C2: Two 4-20mA Analog Outputs, two Relays and No Host Comms Terminal AC-Powered AV38 Wiring Current Loop 1 + (Power provided by AV38) Current Loop – Current Loop 2 + (Power provided by AV38) Red wire from DataStick Black wire from DataStick White wire from DataStick...
Page 814: Figure 2: The "H" Indicates That Hold Mode Is Active
The sensor measurement is displayed on the top line and the temperature measurement is displayed on the bottom line. The “AB” indicators on the top right indicate activation of relays A and B. An underscore indicates that the corresponding relay is not activated. The “DS1: 6” indicates that Channel 1 is connected to the DataStick with a Modbus address of 6.
Page 815: Figure 3: The Initial Measure Screen When The Datastick Is Absent
When the DataStick is absent the display will read “DataStick Absent” as shown in Figure 3 . If the sensor is wired correctly and the “DataStick Absent” message appears, be sure that the DataStick Sensor has the correct station number as indicated by the number in the lower right corner of the measure screen. If that is correct, also check that baud rate and parity are set up correctly in the DataStick.
Page 816: Menu Structure And Navigation
3. MENU STRUCTURE AND NAVIGATION The Main Menu is accessed by pressing the MENU key when the AV38 is in Analyzer Mode (measure screen). The menu structure is navigated using ENTER, UP/DOWN arrows, and ESC keys. Use the UP/DOWN arrow keys to scroll through the list of Menu options. Use the ENTER key to select an option.
Page 817 MAIN MENU NAVIGATION Enter the Main Menu by pressing the MENU key. Scroll the listing with the UP/DOWN arrow keys. To select an item, press the ENTER key. If there is no keypad activity for 15 minutes and the display is left on a menu screen, the measure screen will automatically re-appear.
Page 818 Select Chlorine Config with the ENTER Key ≡Main Menu ►Chlorine Config Set Measurement: Free chlorine or HOCL Set pH Source: Fixed or active Set Fixed pH Value MENU ENTER ◄ ► Press the DOWN Arrow for next selection. ▼ Select Hold Outputs with the ENTER key ≡Main Menu ►Hold Outputs Put outputs and relays on hold.
Page 819 Select PID CONTROLLER with the ENTER key ≡Main Menu ► PID Controller To set up ISA or Velocity Algorithm, Full-Scale, Zero-Scale, Setpoint, Proportion Gain, Integral ▲ Gain, Derivative Gain, Transit time, manual reset MENU ENTER ◄ ► and manual mode. (Standard function with pH or conductivity sensors) ▼...
Page 820 Select HELP with the ENTER key ≡Main Menu ►Help To read the AV38 firmware version. ▲ Press the DOWN ARROW for next selection. MENU ENTER ◄ ► ▼ Select Reset AV38 with the ENTER key ≡Main Menu ►Reset AV38 Set output, PID and relay functions to default values.
Page 821: Calibrate Menus
4. CALIBRATE MENUS Calibration methods supported in the AV38 are automatically available depending on the sensor head connected to the DataStick. The supported calibration methods are listed below: Table 3: Calibration methods. Calibration Method Description Sensors Supported 1-Point Sample Set measured reading to desired reading. Changes offset.
Page 822: Figure 5: The Complete Calibrate Menu For Ph Sensors
For pH sensors, calibration methods are: 1-point Buffer, 2-Point Buffer, 1-Point Sample, 2-Point Sample and Temperature as shown in Figure 5 ≡Calibrate ►1-Point Buffer ►2-Point Buffer ►1-Point Sample ►2-Point Sample ▲ ►Temperature ◄Exit MENU ENTER ◄ ► ▼ Figure 5: The complete calibrate menu for pH sensors. For Dissolved Oxygen Sensors, calibration methods are: Air, 1-Point Sample and Temperature as shown in Figure 6 .
Page 823: 1-Point Buffer Calibration (Sensor Type: Ph)
4.1. 1-Point Buffer Calibration (Sensor Type: pH) Find the 1-Point Buffer calibration in the CALIBRATE menu using the UP/DOWN arrows. Press ENTER to initiate this calibration process. Once the calibration has been initiated it can be aborted by pressing the escape key before the process is completed.
Page 824 After the calibration point has been stored, the user is prompted to confirm a successful calibration procedure. 1-Point Buffer Confirm cal OK ▲ MENU ENTER ◄ ► ▼ When the enter key is pressed to acknowledge that the calibration was successful, the analog output is placed into active mode and the monitoring of sensor and temperature values is resumed.
Page 825: 2-Point Buffer Calibration (Sensor Type: Ph)
When the enter key is pressed, the calibrate menu is displayed. The analog output remains in hold mode. This ends the 1-Point Buffer calibration procedure. The user has the option of repeating the procedure if desired. ≡Calibrate ►1-Point Buffer ▲ MENU ENTER ◄...
Page 826 2-Point Buffer Calibrating... ▲ MENU ENTER ◄ ► ▼ It takes between 5 seconds and two minutes depending on sensor and temperature measurement stability. Once the calibration has been initiated it can be aborted by pressing the escape key before the process is completed.
Page 827 When the enter key is pressed to acknowledge that the calibration was successful, the analog output is placed into active mode and the monitoring of sensor and temperature values is resumed. This successfully completes the 2-point buffer calibration procedure. 7.01 pH 25.2 °C DS1: ▲...
Page 828: Aborted Calibration (Sensor Type: All)
4.3. Aborted Calibration (Sensor Type: All) If the ESC key is pressed while calibration is in progress, the procedure is aborted. A calibration cannot be aborted if the calibration process has completed. 2-Point Buffer Calibrating... ▲ MENU ENTER ◄ ► ▼...
Page 829: 1-Point Sample Calibration (Sensor Type: All)
4.4. 1-Point Sample Calibration (Sensor Type: All) The screen-by-screen example for a 1-point sample calibration is given for a conductivity sensor in this section. The same sequence is followed for any sensor type. Only the units of measure and range of acceptable values will change.
Page 830: Figure 10: Dynamic Display Of The Conductivity Value During Calibration
The sensor value is dynamically displayed at this point in the calibration procedure as shown in Figure 10 When the reading has stabilized, press ENTER to initiate the calibration. 991.3 µS/cm Sensor ready? ▲ MENU ENTER ◄ ► ▼ Figure 10: Dynamic display of the conductivity value during calibration. When the user presses enter, the current sensor value is captured and shown in the edit field of the next screen as shown in Figure 11 1-Point Sample?
Page 831: 2-Point Sample Calibrate (Sensor Type: Ph)
1000 µS/cm 30.8 °C DS1: ▲ MENU ENTER ◄ ► ▼ If an error occurs during calibration, the reason for the failure is shown. 1-Point Sample Not stable ▲ MENU ENTER ◄ ► ▼ 4.5. 2-Point Sample Calibrate (Sensor Type: pH) Press MENU from the Measure Screen: 4.07 pH 30.8 °C...
Page 832: Figure 13: Dynamic Display Of The Ph Value During Calibration
Find the 2-Point Sample calibration in the CALIBRATE menu using the UP/DOWN arrows. Press ENTER to initiate this calibration process. Once the calibration has been initiated it can be aborted by pressing the escape key before the process is completed. ≡Calibrate ►2-Point Sample ►Temperature...
Page 833: Figure 15: Entering The Ph Calibration Value
The calibration value can be adjusted with the UP and DOWN arrow keys. After the calibration value is adjusted, the enter key is pressed to calibrate the DataStick as shown in Figure 15 1-Point Sample? ( 4.00) pH ▲ MENU ENTER ◄...
Page 834: Zero Calibrate (Sensor Type: Conductivity, Do, Ozone, Drinking Water Turbidity, Raw Water Turbidity, Suspended Solids)
When the enter key is pressed to acknowledge that the calibration was successful, the analog output is placed into active mode and the monitoring of sensor and temperature values is resumed. This successfully completes the 2-point sample calibration procedure. 7.00 pH 30.8 °C DS1: ▲...
Page 835: Figure 17: Zero Is Calibrating
A zero calibration may take some time, as the zero must be calibrated over a wide dynamic range. During this process the Calibrating… message is shown in Figure 17. Zero Calibrating... ▲ MENU ENTER ◄ ► ▼ Figure 17: Zero is Calibrating…. When the zero calibration is complete the user will be asked to confirm the result with the ENTER key.
Page 836: Air Calibration (Sensor Type: Dissolved Oxygen)
Press ENTER to acknowledge the calibration failure and return to the measure screen. 0.005 µS/cm 13.1 °C DS1: ▲ MENU ENTER ◄ ► ▼ 4.7. Air Calibration (Sensor Type: Dissolved Oxygen) An AIR CALIBRATION computes the oxygen content measured in air based on the setting for PRESSURE, SALINITY and the measured temperature.
Page 837 It takes between 5 seconds and two minutes depending on sensor and temperature measurement stability. During this time, the calibration procedure can be aborted by pressing the escape key. See Section 4.3 for an example of an aborted calibration procedure. After the air calibration point has been stored, the user is prompted to confirm a successful calibration procedure.
Page 838: Temperature 1-Point Sample Calibration
When the enter key is pressed, the calibrate menu is displayed. The analog output remains in hold mode. This ends the air calibration procedure. The user has the option of repeating the procedure if desired. ≡Calibrate ►Air ▲ MENU ENTER ◄...
Page 839 When the value has been edited as desired, the enter key is pressed and the calibration of the point is started. Temperature? ( 25.0) °C ▲ MENU ENTER ◄ ► ▼ During this time, the calibration procedure can be aborted by pressing the escape key. See Section 4.3 for examples of an aborted calibration procedure.
Page 840 If an error occurs during calibration that causes the procedure to fail, the reason for the failure will be shown. Temperature Calibrating... ▲ MENU ENTER ◄ ► ▼ Temperature Offset too high ▲ MENU ENTER ◄ ► ▼ When the enter key is pressed, the calibrate menu is displayed. This ends the temperature calibration procedure.
Page 841: Configure Menu
CONFIGURE MENU The configuration menu allows viewing and editing of sensor constants and will depend on the type of sensor head that is installed in the DataStick. Table 4: The Configure menu. Configuration Type Function Sensors Supported Sensor Filter Filter main parameter in seconds. Set zero seconds for no filter.
Page 842: Main Configure Menus
5.1. Main Configure Menus Configure menus dynamically change depending on the DataStick sensor type connected. Generally, all configure screens allow viewing and editing values in parentheses. Examples of top-level menus for conductivity, pH, DO and Turbidity are shown below. The complete configure menu for Conductivity is shown in Figure 20 ≡Configure ►Sensor Filter ►Sensor Units...
Page 843: Navigating Sensor Filter Configuration
5.2. Navigating Sensor Filter Configuration The following sequence shows how the sensor filter configuration is viewed and set. The gray key is pressed to move to the next screen. This sequence is an example for all configuration menus. From the Measure Screen, Press the MENU key: 991.3 µS/cm 30.8 °C DS1:...
Page 844 Select SENSOR FILTER using the ENTER key: ≡Configure ►Sensor Filter ▲ MENU ENTER ◄ ► ▼ Use the UP and DOWN arrow keys to change the number in parentheses to the desired sensor filter (in seconds): Sensor Filter? 1) s ▲...
Page 845: Navigating The User-Entered Concentration Table Screens
Observe the response time of the measurement. The temperature filter should also be changed to the same filter value. 991.3 µS/cm 30.8 °C DS1: ▲ MENU ENTER ◄ ► ▼ 5.3. Navigating the User-Entered Concentration Table Screens The DataStick can convert measured conductivity into % concentration based on a 10-point user-entered concentration table.
Page 846: Table 6: Record The Table Values Here Before Entering Them
Note: The coordinate values of 0 µS/cm and 0% in point 5 indicate the end of the table. Because point 5 is the end of the table, points 6-10 are ignored. • The conductivity coord inates must be monotonic over the range of intere st and increasing in value and be between 0 and 2,000,000 µS/cm.
Page 847 Entering the Concentration Table The concentration table editing screen can be reached by navigating to the Con figure menu, scrolling down to the Conc Table item, and then pressing Enter. ≡Configure ►Conc Table ▲ MENU ENTER ◄ ► ▼ When the Conc Table screen is first entered, all ten points in the table are read. While the points are being read, the screen counts down from 10 to 1.
Page 848 To view the second point in the table, press the DOWN arrow key. Point 2 Y Data < 99.99% ▲ MENU ENTER ◄ ► ▼ All of the points in the table can be reviewed by using the UP, DOWN, LEFT, and RIGHT arrow keys. To edit a coordinate, navigate to the desired coordinate using the UP, DOWN, LEFT, and R IGHT arrow keys and press ENTER.
Page 849 Press ENTER to exit the table or press ESC to return to the table to do more editing. If ENTER is pressed and one or more points have been changed, you will be prompted to save the changes. Conc Table Save changes? ▲...
Page 850: Table 7: Summary Of Key Actions
A summary of the actions of the various keys for the viewing and editing modes is shown in Table 7. Table 7: Summary of key actions. Mode Action Press Scroll X and Y LEFT and RIGHT arrow Scroll point UP and DOWN arrow Viewing Edit coordinate ENTER...
Page 851: Host Communications
HOST COMMUNICATIONS The AV38 can be set up to comm unicate with a Host Computer system . The protocol selected is independent of the Modbus protocol used by the AV to communica with the DataSt icks. When using Host Communications, please refer to the selected communicati ons manual fo specific protocol setup and use.
Page 852: Datastick Communications Setup
DATASTICK COMMUNICATIONS SETUP Up to 247 DataSticks can be connected to a single AV38. Any two of them can be selected for local display analog output reporting and relay control. The DataStick st ation number that is selected is displayed in the lower right corner of the measure scre en.
Page 853: Setting Data Type
Edit the Station number in parentheses using the UP and DOWN arrows. Select a new number with the ENTER key. To be sure that a new number is NOT selected, press the ESC key to leave the station number unchanged. The station number selected must match the n umber programmed into the Modbus Comms Adapter of the DataStick wired to the AV38.
Page 854: Setting Datastick Baud Rate
7.3. Setting DataStick Baud Rate All DataSticks connected to the AV38 must be set up with the same Baud rate. To view or edit the current AV38 Baud rate setting, press ENTER on the SET BAUD screen as shown. The default setting is 19.2 kbps. ≡DataStick Comms ►Set Baud ▲...
Page 855: Chlorine Configuration Menu
CHLORINE CONFIGURATION MENU When configuring an AV38 for Chlorine measurement, the chlorine DataStick can be connected to channel 1 (DS1) or channel 2 (DS2). If a pH DataStick is to be used for compensation, it must be connected to the other channel.
Page 856 The “Fixed pH Value” screen provides a way to set a fix ed pH value that can be used to calculate free chlorine from the HOCl measurement. This single fixed entry ca n be used when a pH DataStick is not present or when the process pH is tightly controlled to a known value.
Page 857: Hold Outputs Screen
HOLD OUTPUTS SCREEN The HOLD OUTPUTS function is used when it is desired to hold the present values of the 4-20mA analog outputs, PID and relays for an extended period of time. This feature can be used during maintenance. There is no timeout feature for this function;...
Page 858: Analog Outputs
10. ANALOG OUTPUTS Up to two 4 to 20 milliamp analog outputs are provided for traditional data reporting. The selectable feature s in the analog output menus are the same regardless of the type of sensor head that is installed in the DataStick. While the AV38 is being used to calibrate the DataStick, its analog outp ut is held at its present value.
Page 859 Use the ENTER key to configure the Analog Output of choice. In this example Analog Output 1 is shown. ≡Main Menu ►Analog Output 1 ▲ MENU ENTER ◄ ► ▼ Use the UP/DOWN arrows to scroll through the Analog Output configuration options of Set Parameter, Set 4 mA Value, Set 20 mA Value and Calibrate.
Page 860: Calibrating Analog Output Current
10.2. Calibrating Analog Output Current To calibrate the analog outputs, find the CALIBRATE option with the UP/DOWN arrow keys in the Analog Output menu and press ENTER to select it. ≡Analog Output 1 ►Calibrate ▲ MENU ENTER ◄ ► ▼ Connect an ammeter in series with the load and Select 4 mA Point with the ENTER key.
Page 861 The ammeter should read exactly 20.00 mA. If not, adjust the value displayed on the meter using the AV38 UP/DOWN arrow keys. The number displayed in parentheses is in “counts” and should be within 20% of 12,500. Press ENTER to accept the value in parenthesis. Press ESC to leave the value unchanged. Cal 20 mA Point? (12440) ▲...
Page 862: Pid Controller Menu
11. PID CONTROLLER MENU The PID Controller is present in the Main Menu list when a pH or conductivity DataStick is connected. Press ENTER to select PID CONTROLLER. ≡Main Menu ►PID Controller ▲ MENU ENTER ◄ ► ▼ Use the UP/DOWN arrows to scroll the list of PID Controller options for viewing and editing. ≡PID Controller ►Set Algorithm ►Set Input...
Page 863: Table 11: Pid Controller Functions For Conductivity
Scroll through these configuration and tun ing options with UP/DOWN arrows. Press ENTER to select an option and view or edit the setting. Press ENTER to change setting or ESC to leave a setting unchanged. Note that the Manual Mode, the present pH value is displayed in the upper line of the screen and the Control Adjustment is made in the lower line.
Page 864: Relays
12. RELAYS Two Form-C relays with normally open and normally closed contacts are available with the AV38. When relay A is energized or activated, an “A” will appear in the upper right corner of the measure display. If relay B is energized a “B”...
Page 865: Control Relay Activation
7. Scroll with the UP/DOWN arrows to SET PARAMETER (unless Wash was selected). 8. Press ENTE R to select SET PARAMETER and use the UP/DOWN arrows to select SENSOR or TEMPERATURE to drive the relay. 9. Press ENTER to select Sensor or Temperature. Press ESC to leave the setting unchanged. 10.
Page 866: Alarm Relay Activation
1 . 2 2. Alarm Relay Activation Selecting “Alarm” operates the relay in an alarm mode. Activation entries specific to an Alarm relay are: • Low Alarm -- Sets the value at which the relay will activate in response to decreasing measured value. •...
Page 867: Wash Relay Activation
12.3. Wash Relay Activation A wash relay activates periodically for a specified length of time. It is assumed that the wash relay is connected to some kind of automatic cleaning apparatus attached to a DataStick. While a wash relay is activated, the analog outputs and relays are held because it is assumed that a DataStick is being washed and the sensor and temperature values are not valid.
Page 868 • The wash cycle is started if the Interval value is changed to a value greater than 0. • The wash cycle is stopped if the Interval value is changed to 0. • If the Duration is longer than the Interval, the wash relay will remain activated. •...
Page 869: Diagnose Menu
DIAGNOSE MENU The diagnose menu displays diagnostic information about the DataStick measurement system. Enter the Menu with the MENU key. Scroll the menu options with the UP/DOWN arrows. The Diagnose menu is near the bottom of the list but appears only if a pH sensor head is installed in the DataStick body. ≡Main Menu ►Diagnose ▲...
Page 870: Help Menu
HELP MENU The help menu displays the product name and the firmware version of the AV38. Enter the Menu with the MENU key. Scroll the menu options with the UP/DOWN arrows. The H elp menu is second to last. Press ENTER to select the HELP menu. ≡Main Menu ►Help ▲...
Page 871: Limited Warranty
16. LIMITED WARRANTY AV38 WARRANTY/REPLACEMENT PLAN Thermo Fisher Scientific warrants its AV38 Local Display against material and workmanship defect for a period of one year from the date of shipment. In the event that a defect is discovered during the warranty period, Thermo Fisher Scientific agrees, at its option, to repair or replace the defective product.
Page 872: Terms And Conditions
17. TERMS AND CONDITIONS Terms and Conditions of Sale The following terms and cond itions will be presumed acceptable unless ch anges are made in writing and accepted by both parties in a reasonable amount of time. Any standard or boilerplate terms and conditions supplied with a written purchase order will not be applicable unless accepted in writing by both parties.
Page 874 Thermo Fisher Scientific Environmental Instruments Process Water Instruments North America 166 Cummings Center Beverly, MA 01915 USA Toll Free: 1-800-225-1480 Tel: 1-978-232-6000 Dom. Fax: 1-978-232-6015 Int’l Fax: 978-232-6031 Europe P.O. Box 254, 3860 AG Nijkerk Wallerstraat 125K, 3862 BN Nijkerk, Netherlands Tel: (31) 033-2463887 Fax: (31) 033-2460832...
Page 875 pH PROBE...
Page 876: Thermo Scientific Aquasensors ™ Av38 Local Display And Controller User Guide
Thermo Scientific AquaSensors DataStick measurement system for universal plug & play Thermo Scientific AquaSensors DataStick pH Measurement System Markets/Applications • Wastewater treatment • Neutralization of effluent – Steel – Pulp and paper – Food AquaSensors pH DataStick ™ – Chemical •...
Page 877 Product Benefits and Dimensions Engineering Specifications 1. The pH sensor shall be of Differential Electrode Technique 5. The built-in electronics of the sensor shall be completely design using two electrodes to compare the process value encapsulated and O-ring sealed for protection from moisture to a stable internal reference standard buffer solution.
Page 878 Product Specifications Thermo Scientific AquaSensors pH DataStick Specifications Measurement Range: 0 to 14 pH System Resolution: 0.01 pH Performance † Accuracy: 0.1% of reading Step Response Time: 90% in 30 seconds Operational PEEK Sensor Head Environment Temperature Range: –5 °C to 95 °C Maximum Pressure: 100 psig @ 95 °C Maximum Flow Rate:...
Page 879 Product Ordering Information Thermo Scientific AquaSensors pH DataStick • Global support — with experience that comes from • Focus on user benefits — we work closely with you to supporting our customers for over 35 years throughout the define your needs, and ensure you are using the monitor world, our water quality specialists and customer support in a way that improves your bottom line.
Page 880 PRESSURE TRANSMITTER...
Page 882 Keller America Inc User’s Guide Rev. 10/11 Table of Contents Company Information .…………………………………………………………………………………2 II. Contact Information ……………………………………………………………………………………..2 III. Product Applicability …………………………………………………………………………………….2 IV. Product Overview………………………………………………………………………………………….3 Lightning/Surge Protection……………………………………………………………………………4 VI. Options / Accessories……………………………………………………………………………………4 VII. Use and Care…………………………………………………………………………………………………6 VIII. Installation .……………….………………………………………………………………………………..7 IX. General Maintenance ………………………………………………………………………………….8 Terms and Conditions …………………………………………………………………………………..8 XI. Appendix……….……………………………………………………………………………………………..11 Generic 2-wire Current Loop Configuration………………………………….A-1 Generic 3-wire Voltage Output Configuration………………………………A-1 Econoline 4-20 mA, Cable…………………………………………...A-2 4-20 mA, mPm Connector…………………………………..A-2 0.5-4.5 VDC, Cable………………………………………………A-2 0.5-4.5VDC, mPm Connector………………………………A-2 Valueline 4-20 mA, Cable……………………………………………………A-3 4-20 mA, DIN43650 Connector……………………………A-3 4-20 mA, MIL-C-26482 Connector……………………… A-4 0-5/10 VDC, Cable… ……………………………………………A-3 0-5/10 VDC, DIN43650 Connector ………………………A-3 0-5/10 VDC, MIL-C-26482 Connector ………………….A-4...
Page 883 Keller America Inc User’s Guide Rev. 10/11 I. Company Information Keller America Inc is the North American subsidiary of Keller AG für Druckmesstechnik, which continues as the leader in level and pressure sensing. From humble beginnings, Keller now provides its products and expertise through a worldwide network of factory-trained professionals. With the advent of inexpensive, miniaturized microprocessors, Keller continues to advance the state-of-the-art in fully packaged pressure transmitters, with Total Error Band performance not possible just a few short years ago. Annual sen- sor production now exceeds 1 million pieces. Doing business with Keller is easy and most inquiries are answered within 24 hours. Standard delivery on U.S.-assembled products is 3 days ARO. We offer convenient terms with approved credit and accept most major credit cards. At Keller, providing customers with superior value is a way of life. II. Contact Information Keller America, Inc. 351 Bell King Rd Newport News, Virginia, 23606 P: 877-253-5537 F: 757-596-6659 Web: www.kelleramerica.com Email: sales@kelleramerica.com III. Product Applicability: Unless otherwise noted, this manual contains user information for the following level and pressure instrumentation provided by Keller America: Acculevel™, Levelgage™, LevelRat™ , Microlevel™, and Nanolevel™ submersible level trans- mitters; Econoline™, Valueline™, and Preciseline™ above ground pressure transmitters. Electronic copies of this user’s guide can be found at: http://www.kelleramerica.com/manuals-and-software/ ...
Page 884 Keller America Inc User’s Guide Rev. 10/11 IV. Product Overview: Level Transmitters Acculevel The Acculevel from Keller is a high accuracy submersible level transmitter. Incorporating all of The features of the Levelgage, the Acculevel has additional features that provide enhanced functionality, including dual outputs; i.e., one analog (4…20mA, 0…5 VDC, 0…10VDC) and one digital (RS485). The RS485 interface provides level and temperature information. Also, it allows the user to rescale the analog output from 10…110% of the basic range. Additionally, the Acculevel is capable of greater accuracy than the Levelgage, with a standard accuracy of 0.25% FS TEB and an optional 0.1%. The Acculevel can be manufactured in 316L stainless steel or titanium for increased resistance to corrosion, notably from seawater. Levelgage The Keller Levelgage is a general purpose submersible level transmitter available in 1% and 0.5% FS TEB accuracy. Constructed from 316L stainless steel, it is ideally suited for most fresh water monitoring applications. It is available in custom ranges from 0…3 ftWC to 0…900ftWC. Cable lengths are cut to user specifications. The Levelgage is also available in various output configurations, including 4…20mA, 0…5 VDC, and 0…10VDC. LevelRat The Keller LevelRat is specifically designed to provide accurate level indication in grease-laden environments commonly found in lift stations serving commercial concerns. The LevelRat design takes a step away from the large and bulky protection cage designs by utilizing a flush Kynar™ diaphragm. Kynar offers the non-stick properties of Teflon and provides added resistance to damage from debris. The LevelRat is offered with various analog outputs (4…20mA, 0…5VDC, or 0…10VDC) and in level ranges from 0…5ftWC to 0…100ftWC. Microlevel The Microlevel combines the capability of the Acculevel with a class leading 0.63” (16mm) outside diameter. The Microlevel is available in full scale ranges from 0…3 ftWC through 0…900 ftWC and is available with standard accuracy 0.25% FS TEB and 0.1% FS TEB optional. Like the Acculevel, it also provides both 4…20mA analog and RS485 Digital output. The RS485 interface provides level and temperature information. It also allows the user to rescale the analog output from 10…110% of the basic range. Nanolevel The Nanolevel is uniquely designed for high accuracy measurement of very low pressure ranges. The Nanolevel is available in full scale ranges from 0…4 inWC through 0…10 ftWC and is available with standard accuracy 0.25% FS TEB and 0.1% FS TEB optional. Like the Acculevel, it also provides both 4…20mA analog and RS485 Digital output. The RS485 interface provides level and temperature...
Page 885 Keller America Inc User’s Guide Rev. 10/11 Econolevel The Econolevel by Keller is a low cost general purpose submersible level transmitter designed for high volume applications. It is available in nominal pressure ranges for tank and well level monitoring applications. The Econo level provides a 4…20mA analog output that is compatible with most SCADA systems and PLCs. Minimum order quantities apply. Pressure Transmitters Econoline The Econoline by Keller is a low cost general purpose pressure transmitter. It is available in nominal pressure ranges between 15psi and 10,000psi and with a threaded ¼”NPT pressure connection. Ideal for tank and pipe pressure monitoring application, it provides either 4…20mA or 0.5…4.5VDC (ratiometric or non-ratiometric) analog outputs that are compatible with most SCADA systems and PLCs. Valueline The Valueline by Keller is a highly versatile and accurate pressure transmitter. It is available in custom pressure ranges from 0…2 through 0…15,000PSI and your choice of electrical connections including attached cable, DIN 43650, and MIL-C-26482 connectors. The attached cable version is fully submersible, making it the ideal choice when installed in a valve pit or other environment prone to periodic flooding. Preciseline The Preciseline is our most accurate above-ground pressure transmitter. With standard accuracy of 0.25% FS TEB and optional 0.1% FS TEB, a ¼” NPT pressure connection, and dual outputs (analog and digital) the Preciseline offers versatility in design and application. Like the Acculevel, the analog output can be rescaled via the RS485 interface. The RS485 interface also allows temperature data to be retrieved if the application demands. V. Lightning / Surge Protection: As of this writing, Keller is the only pressure/level transmitter manufacturer in the world to provide, at no additional charge, a lifetime warranty against damage caused by lightning and/or electrical surge. This guarantee applies to the 4…20 mA output version of the following products: Levelgage, Acculevel, LevelRat, Valueline, and Preciseline. This warranty applies even in the case of a direct lightning strike. The user’s liability is limited to shipping costs to Keller America. VI. Options /Accessories: Titanium Construction - Optional for the Acculevel only and highly recommended for brackish and sea water applications.
Page 886 Keller America Inc User’s Guide Rev. 10/11 External Surge Protector - Recommended for lightning/surge protection of user’s power supply/readout/PLC, etc. To be used in conjunction with Levelgage, Acculevel, LevelRat, Valueline, or Preciseline transmitters. ½” NPT Pipe conduit fitting - ½” NPT male fitting, allows rigid mounting to ½” conduit for Levelgage, Acculevel, or LevelRat submersible transmitters. It can also be added to our Preciseline and Valueline pressure transmitters. Drying Tube Assembly - Clear tube filled with indicating desiccant, attaches directly to cable vent tube, intercepts water vapor. Highly recommended when operating is in high humidity conditions. Must be periodically renewed as desiccant becomes saturated, turning color from blue (dry) to pink (saturated). Bellows Assembly - Alternative to the drying tube, this aneroid bellows attaches to cable vent tube and requires no periodic maintenance. Recommended where a slight sacrifice in accuracy can be tolerated. Electrical Connectors - mPm393 is optional for the Econoline, DIN43650 and MIL-C 26482 are optional for Valueline and Preciseline. The mPm393 and MIL-C 26482 mating connectors feature solder cups while the DIN43650 incorporates screw terminals. RS485 Converter/Cable - For the user who wishes to communicate with their Acculevel, Nanolevel, Microlevel, or Preciseline transmitter via the RS485 digital interface. Available in RS232 and USB versions, along with cable adapters, as needed, and Read 30/Prog 30 Software (also available for download, free of charge from www.kelleramerica.com). Consult factory for details. Termination Enclosure - Convenient option complementing gauge-type pressure/level transmitters, where it is desired to terminate the transmitter cable close to the measurement point. It includes a NEMA 4X clear front enclosure (7.9 X 4.7 X 3.5 inches) with two, liquid-tight cable fittings (one in, one out), a terminal strip, and ample room for mounting a drying tube or bellows assembly.
Page 887 Keller America Inc User’s Guide Rev. 10/11 measurement application. For more information and technical support, please contact Precision Digital at (800)343-1001 or online at www.predig.com. VII. Use and Care: Safe Handling Safe handling of KELLER pressure measurement devices is accomplished if a nominal amount of care is taken. Things to avoid are: • Sharp impact against hard surfaces • Contact with chemicals known to be corrosive to the materials of construction • Probing of pressure sensing membrane with ANYTHING Limits of Pressure KELLER pressure sensors, transducers and transmitters are designed to withstand a certain amount of overpressure without damage or calibration shift. It can range from 15X for the lower pressure ranges to 1.1X for the highest ranges. This value is different for each product and is referred to in the product literature as “Over pressure”. It is the user’s responsibility to ensure that the proper KELLER product is chosen for the particular pressure conditions expected. Environmental conditions Each KELLER product is designed to be compatible with a particular environment. It is the user’s responsibility to ensure that the KELLER product is not exposed to an environmental condition for which it is not designed. These conditions can include operating temperature range and exposure to high-pressure water jets, media not compatible with the materials of construction, submergence of transmitters not designed for that purpose, or potentially explosive atmospheres. A KELLER engineer can help the user determine the correct choice of enclosure to suit the particular application.
Page 888 Keller America Inc User’s Guide Rev. 10/11 submergence. Agitate the solution with the device and the fouling should disperse after a time. Continue agitating until the input to the device is clear. Should the fouling be of a nature that it cannot be dissolved with soapy water, use of a solvent is recommended, but only after compatibility with any o-ring seals in the KELLER product is determined. Follow the solvent manufacturer’s recommendations for safe handling. WARNING! Under no circumstances should the membrane or pressure input port to the KELLER device be probed with any object. Damage to the sensing membrane is permanent and, in most cases, requires repair or replacement. VIII. Installation: The following is important installation and general maintenance information for submersible transmitters. Please contact Keller America for additional instruction. 1. Transmitter Anchoring: It is recommended that Keller submersible transmitters be installed in a stilling well or attached to rigid conduit via a conduit fitting integral to the transmitter, in order to prevent damage to the transmitter from impact with immovable objects. It is not advisable to tie the transmitter to a pump or to piping, as any problem with the transmitter could require that the pump be pulled from the installation. Some applications require the transmitter to be suspended without a protective stilling well or conduit attachment. In all installations, care should be taken to prevent damage to the submersible cable. 2.
Page 889 Keller America Inc User’s Guide Rev. 10/11 IX: General Maintenance Tips 1. Cleaning a Clogged Nose Cap: A clogged nose cap could result in erroneous readings from your transmitter. Never attempt to clean your transmitter’s nose cap or diaphragm with a sharp object. This could dent the sensor diaphragm and cause permanent damage to the transmitter. To clean the transmitter, it is recommended that a soap, scum, and hard-water stain remover be used. Fill a suitable container with the cleaner. Fill another bowl with a mixture of the cleaner and fresh water. Fill a third bowl with fresh water. Beginning with the first bowl, hold the cable about six inches from transmitter and stir gently in the solution for 20-30 seconds. Second, repeat in the mixture bowl. Finish by stirring in the fresh water bowl. Wipe dry with a soft rag or towel. X. Terms and Conditions: Offers Unless otherwise indicated, the prices set forth in this quotation are valid for 60 days from the date of the quotation and apply to products that are scheduled for shipment within twelve months from the date of the Buyer’s purchase or at Keller America, Inc. shipping capabilities at the time the order is entered, whichever is later. Acceptance of order Any purchase order to be accepted has to refer to a quotation, whether delivered by surface mail, e-mail or facsimile. All oral orders must be confirmed in writing. By referring to this quotation, Buyer accepts and adopts the General Terms and Conditions of Sale (“Terms and Conditions “) to the exclusion of any additional or different terms appearing in Buyer’s purchase order and waives any right Buyer may have to enforce any such additional or different terms. Our Confirmation of Order or Invoice validates orders. Orders for custom- configured products are built to your specification and therefore may not be cancelled once the order has been confirmed. Date of shipment The estimated shipping capability stated on the quotation is given solely for the Buyer’s information and does not constitute a commitment to deliver products in accordance herewith. Buyer may request a specific shipping date or shipping schedule. Keller America, Inc. will schedule shipments based upon Buyer’s request and Keller America, Inc.’s shipping capabilities at the time Buyer’s purchase order is processed, at which time Keller America, Inc. will issue to Buyer a formal Acknowledgment of Order that will indicate the estimated shipping date(s). After the shipments have been scheduled, Buyer may not cancel or postpone a scheduled shipment unless Buyer submits its request in writing and Keller America, Inc. consents by issuing a new acknowledgment.
Page 890 Keller America Inc User’s Guide Rev. 10/11 Price Unless otherwise specified in the quotation, our prices are in US dollars (USD). They are exclusive of freight costs and of all state and local sales, use, excise, privilege and similar taxes. Such taxes imposed on Keller America, Inc. or which Keller America, Inc. has a duty to collect in connection with the sale or delivery of the products described on the quotation shall be paid by Buyer and will appear as separate items on the invoice. Shipment / freight Deliveries are F.O.B. Newport News, VA. Title and risk of loss shall pass to Buyer upon tender of the products by Keller America, Inc. to a common carrier. In absence of specific written instruction from Buyer, Keller America, Inc. will select the common carrier, but Keller America, Inc. shall not thereby incur any liability in connection with shipment. Buyer shall be responsible for any freight charge. Declared value for each shipment will be a maximum of $100 regardless of the actual value of the goods, notwithstanding written instructions from the Buyer specifying a higher declared value. If the products are shipped freight prepaid, Buyer shall pay Keller America, Inc. the appropriate freight charges, which will be shown as separate items on the invoice. Payment Terms are indicated on our Confirmation of Order and on our Invoices. Keller America, Inc. will submit an invoice to Buyer for each shipment at the time of shipment. Except as otherwise provided on the quotation, Buyer shall pay the amount invoiced by Keller America, Inc. within 30 days from the date of the invoice. If in the judgment of Keller America, Inc. the financial condition or payment record of Buyer at any time does not justify shipment under the payment terms specified above, Keller America, Inc. may refuse to ship unless it receives payment in advance, or at its option, payment upon delivery. 2% interest per month is charged on overdue accounts. Documentation The information given in our documentation, printed matter, data sheets and price lists is without commitment. This information specifies the product but is no warranty, unless agreed in writing. Warranties Keller America, Inc. warrants that the products that it sells are delivered free from defects in material and workmanship. Keller America, Inc.’s liability under this warranty is limited to replacing or repairing or issuing a credit note, at its option, for any product which is returned to the factory, transportation charges prepaid, and which is determined by Keller America, Inc. to be defective. This warranty does not apply to batteries and accumulators and to any product which has been subjected to or damaged due to misuse, misapplication, negligence or accident, or which has been repaired or altered without express prior and written consent form Keller America, Inc. In order to obtain service under the terms of the warranty, Buyer must notify Keller America, Inc. of any defects before the expiration of the warranty period and make suitable arrangements for the performance of services. In all cases, Buyer shall be responsible for packaging and shipping the products to the Keller America, Inc. plant with shipping charges prepaid. Keller America, Inc. shall pay for the return of any...
Page 891 Keller America Inc User’s Guide Rev. 10/11 warranty, express or implied. Keller America, Inc. explicitly disclaims any implied warranties of merchantability and fitness for a particular purpose. There are no warranties, express or implied, that extend beyond the description herein. The sole and exclusive remedy for any claims against Keller America, Inc. shall be the warranty described in this document. All damages, direct or consequential, limited to the described warranty are excluded. Repairs Unless otherwise requested in writing by the Buyer, all products returned to Keller America, Inc. under the terms of the warranty will be checked and analyzed in order to determine the cause of the default(s) claimed by the Buyer. A report will then be submitted to the Buyer pointing out the nature of the default(s), the party responsible for the default(s) and the quotation of the repair, if needed. For further repair instructions go to www.kelleramerica.com. Complaints All claims or disputes must be made in writing to Keller America, Inc. a maximum of 60 days from receipt of the goods, including discovery of faults not previously apparent. If the warranty claims are justified, Keller America, Inc. is free at its discretion to repair, replace or issue credit. No further compensation for damages will be made. Any disputes or claims of Buyer must be initiated in a proper court or other adjudicative body, as applicable, within one (1) year from the date of shipment by Keller America, Inc., or its representative(s), or such claim shall be deemed invalid or expired and cannot be renewed. To the extent allowed, this limitation period shall trump any applicable statutory limitations period that may state a longer period. Limitation of responsibility Our responsibility concerns the correct function of our products only. It cannot be extended to the whole system in which they are used. Our responsibility is limited to the replacement, repair or reimbursement of the goods we agree are defective or non-conforming. The claim must be in writing within 60 days from receipt of the goods. Place of jurisdiuction / applicable law The contract made by acceptance of this offer shall be deemed made in the State of Virginia and shall be governed by and construed in accordance with the laws of that state without reference to or application of any conflicts of laws principles and without consideration of the place of execution. Buyer expressly agrees to the subject matter and personal jurisdiction of the Circuit Courts for the City of Newport News, Virginia, or the federal District Court for the Eastern District of Virginia, Newport News Division. Assignment Neither this offer nor any contract resulting there from may be assigned or transferred in whole or part without the prior written consent of Keller America, Inc. No assignment or transfer in violation of this provision shall be valid or binding on Keller America, Inc.
Page 892 Keller America Inc User’s Guide Rev. 10/11 XI: Appendix 2-WIRE CURRENT LOOP POWER SUPPLY + SUPPLY 2-WIRE TRANSMITTER OUTPUT/GROUND DISPLAY/ CONTROL 3-WIRE VOLTAGE OUTPUT POWER SUPPLY + SUPPLY 3-WIRE GROUND TRANSMITTER + OUTPUT DISPLAY/ CONTROL...
Page 893 Keller America Inc User’s Guide Rev. 10/11 ECONOLINE w/CABLE...4-20mA BLACK: + SUPPLY WHITE: OUTPUT/GROUND DRAIN/CASE GROUND ECONOLINE w/mPm393...4-20mA CASE OUTPUT/GND + SUPPLY VIEW OF REAR OF TRANSMITTER ECONOLINE w/CABLE...0,5-4,5VDC BLACK: + SUPPLY WHITE: GROUND RED: + OUTPUT DRAIN ECONOLINE w/mPm393...0,5-4,5VDC CASE + OUTPUT GROUND...
Page 894 Keller America Inc User’s Guide Rev. 10/11 VALUELINE w/ATTACHED CABLE...4-20mA BLACK: + SUPPLY WHITE: OUTPUT/GROUND DRAIN VALUELINE w/ATTACHED CABLE...0-5...10VDC BLACK: + SUPPLY WHITE: GROUND RED: + OUTPUT DRAIN VALUELINE w/DIN43650...4-20mA + SUPPLY OUTPUT/GROUND SEE NOTE 1. VIEW OF REAR OF TRANSMITTER VALUELINE w/DIN43650...0-5...10VDC VALUELINE + SUPPLY...
Page 895 Keller America Inc User’s Guide Rev. 10/11 VALUELINE W/MIL-C-26482...4-20mA + SUPPLY E: DRAIN OUTPUT/GROUND REAR VIEW OF TRANSMITTER VALUELINE W/MIL-C-26482...0-5...10VDC + SUPPLY + OUTPUT GROUND REAR VIEW OF TRANSMITTER...
Page 896 Keller America Inc User’s Guide Rev. 10/11 PRECISELINE w/ATTACHED CABLE...4-20mA + RS485 BLACK: + SUPPLY WHITE: OUTPUT/GROUND BLUE: RS485A YELLOW: RS485B DRAIN (NOTE 1) PRECISELINE w/ATTACHED CABLE...0-5...10VDC + RS485 BLACK: + SUPPLY WHITE: GROUND RED: + OUTPUT BLUE: RS485A YELLOW: RS485B DRAIN (NOTE 1) PRECISELINE w/DIN43650...4-20mA + SUPPLY...
Page 897 Keller America Inc User’s Guide Rev. 10/11 PRECISELINE w/MIL-C-26482...4-20mA + RS485 A: + SUPPLY F: RS485B E: DRAIN C: OUTPUT/GROUND D: RS485A REAR VIEW OF TRANSMITTER PRECISELINE w/MIL-C-26482...0-5...10VDC + RS485 A: + SUPPLY B: + OUTPUT F: RS485B C: GROUND D: RS485A REAR VIEW OF TRANSMITTER...
Page 898 Keller America Inc User’s Guide Rev. 10/11 LEVELGAGE & ECONOLEVEL w/ATTACHED CABLE...4-20mA BLACK: + SUPPLY WHITE: OUTPUT/GROUND DRAIN (NOTE 1,2) LEVELGAGE w/ATTACHED CABLE...0-5...10VDC BLACK: + SUPPLY WHITE: GROUND RED: + OUTPUT DRAIN (NOTE 1) ACCULEVEL w/ATTACHED CABLE...4-20mA + RS485 BLACK: + SUPPLY WHITE: OUTPUT/GROUND BLUE: RS485A YELLOW: RS485B...
Page 899 Keller America Inc User’s Guide Rev. 10/11 LEVELRAT w/ATTACHED CABLE...4-20mA BLACK: + SUPPLY WHITE: OUTPUT/GROUND DRAIN (NOTE 1) MICROLEVEL/NANOLEVEL w/ATTACHED CABLE... 4-20mA + RS485 BLACK: + SUPPLY WHITE: OUTPUT/GROUND BLUE: RS485A YELLOW: RS485B DRAIN (NOTE 1) NOTES: 1: FOR LIGHTNING/SURGE PROTECTION TO BE EFFECTIVE, CONNECT DRAIN WIRE TO A LOW-IMPEDANCE EARTH GROUND.
Page 900 Keller America Inc User’s Guide Rev. 10/11...
Page 901 Keller America Inc User’s Guide Rev.10/11 A-10...
Page 902 VENT TUBE TERMINATION - DRYING TUBE OR BELLOWS Transmitter Signal cable Vent tube Drying Tube Assembly Bellows Assembly NOTES: 1: FOR TRANSMITTERS WITH LIGHTNING/SURGE PROTECTION, CONNECT DRAIN WIRE TO A LOW-IMPEDANCE EARTH GROUND. FOR TRANSMITTERS WITHOUT LIGHTNING/ SURGE PROTECTION, THIS PIN IS CONNECTED TO THE TRANSMITTER CASE. 2: DRYING TUBE ASSEMBLY - CLEAR TUBE FILLED WITH INDICATING DESICCANT, ATTACHES DIRECTLY TO CABLE VENT TUBE, INTERCEPTS WATER VAPOR.
Page 903 KELLER AMERICA INC 351 BELL KING ROAD NEWPORT NEWS, VIRGINIA 23606 PHONE: 877-253-5537 FAX: 757-596-6659 WWW.KELLERAMERICA.COM Electronic copies of this user’s guide can be found at: http://www.kelleramerica.com/manuals-and-software/...
Page 904 MEMBRANE MODULE...
Page 905 inge GmbH Installation, Operation and Maintenance Guidelines ® inge T-Rack vario...
Page 906 Index ® 1. inge T-Rack vario – Technical Data - Important Information 2. Storage and Shipment ® 3. T-Rack vario assembly 4. Operating and Start-Up Guidelines 5. Recommendations Regarding Air Integrity Testing (Pressure Hold Test) – ® inge T-Rack vario 6.
Page 907 ® inge T-Rack vario – Technical Data - Important Information To keep the T-Rack in good condition and avoid any risk of damages, please observe the following precautions:  Avoid Drying Out If the module is put into storage for an extended period of time, the membrane will dry out.
Page 908 Storage and Shipment All inge T-Racks are shipped in special cardboard boxes which provide full protection during transportation. Each module is sealed with a plastic cover on the feed connectors and packed in separate cardboard boxes or packed in units of 10 modules. It is not advisable to stack single modules end to end.
Page 909 ® T-Rack vario assembly Before assembling the T-Rack, make sure that you have received all the components and check that none of them show signs of mechanical damage. If you have any concerns or cause for complaint, please get in touch with your inge representative immediately.
Page 910 To ensure correct assembly of the inge T-Rack (max. 80 modules and max. 24 modules per sub-unit), please proceed as follows: 1. Connect the lower feed/drain headers (screws M10 x 80, lock washers M10) to the bottom cross braces (60x40 mm) to form the base and fit the adjustable feet to the screw heads as shown in Fig.
Page 911 2. Rotate the base 180º, place it in the location in which the system will be installed and use a spirit level to check that the base is perfectly level both front to back and side to side, adjusting the feet* as necessary. Take care that all feet are loaded equally.
Page 912 3. Attach the transparent filtrate pipe and two elbow pieces to the filtrate connection on the module using the three flexible 2” couplings [see Fig. 3.3.1]. Next, place a dizzer XL module on the bottom module discharge point as shown in Fig. 3.3.2. To ensure the pipe coupling is correctly positioned, the pipe coupling housing is designed to abut against the raised ribs of the feed/drain header.
Page 913 4. Push the top pipe couplings over the modules and fit the top feed/drain headers on top one by one. In two-row layouts, the inge logo on each pipe coupling should be facing outwards. In a four-row arrangement, the screw head and the inge logo on each pipe coupling should be facing in the same direction (outwards) in both rows to ensure that you can easily access the screws if you need to unfasten them at a later point in time (see point 2).
Page 914 5. Push the pipe coupling on until it abuts against the raised ribs of the feed/drain header [see Fig. 3.5.2]. Fasten the pipe coupling to a degree that still allows the module to be rotated (torque < 1 Nm). Next, fasten the top cross braces (M10 x 30 screw, M10/30 washer) into their proper positions making sure to keep them free from tension [see Fig.
Page 915 6. After fastening the 2” coupling seal to the filtrate connection on the filtrate header, place the filtrate header into the filtrate header clamp support from above [see Fig. 3.6.1]. The flanges of the filtrate headers should be flush with the other flanges.
Page 916 7. Connect the 90° elbow pieces to the filtrate headers using flexible 2“ couplings [see Fig. 3.7.1 and Fig. 3.7.2]. Finally, make sure that all the “inge Ultra S 250” pipe couplings are correctly positioned and tighten them to a torque of 40 Nm. Check that the flexible 2”...
Page 917 Operating and Start-Up Guidelines General Before operation:  Check that the scope of delivery is complete and that all the inge UF modules have been installed correctly;  Ensure that any dead spots within the piping have been eliminated during construction/assembly of the ultrafiltration system.
Page 918 Rinsing the inge UF modules To prevent dehydration and bacterial growth, all inge UF modules are preserved using a non toxic aqueous preservation solution (glycerin 25 wt% / sodium bisulfite 0.75 wt%). The following rinsing procedure must be performed to flush out the solution before use: 1.
Page 919 11. FT = Filtration from top (operation of the system in “Filtration Top” mode at a flux rate of 80 l/(m2xh) to fill the filtrate tank with fresh filtrate. Forward Filtration Backwash Filtration Forward Backwash Flush Top Bottom Flush Bottom Bottom (FT) (FFT)
Page 920 ® Disinfecting the inge T-Rack The entire system must be disinfected after completing the rinsing procedure described above (if necessary disinfection must be carried out several times). Caution: Disinfection is carried out using the chemical sodium hypochlorite (13%). Please familiarize yourself with the relevant safety measures for the storage and handling of the chemicals used for this procedure.
Page 921 7. FT = Filtration from top at a flux rate of 80 l/(m xh) until the filtrate tank is full. 8. Completely drain the filtrate tank, ensuring that all residues are removed. 9. FB = Filtration from bottom at a flux rate of 80 l/(m xh) for at least 10 minutes or until the filtrate tank is completely full.
Page 922 Recommendations Regarding Air Integrity Testing (Pressure ® Hold Test) – inge T-Rack vario Air integrity test description (pressure hold test) Integrity testing is an effective means of checking the quality of the membrane fibers in ultrafiltration modules. This type of test forms an integral part of operating an ultrafiltration plant, particularly in cases where ultrafiltration is being used as a barrier against viruses and bacteria in order to produce drinking water.
Page 923 The Air Integrity test (pressure hold test) process for inge Ultrafiltration modules within the T-Rack is shown in Fig. 5.1 and executed as follows: 1 Empty the feed line Pressurize the complete feed side with dry, oil-free compressed air (1000 mbar). The raw water side (top) of the module must be open to atmospheric pressure.
Page 924 5 Release the air pressure on the feed side 6+7 Vent the system 6 Operate in normal forward flush mode 7 Restart the regular filtration mode (at reduced flux rate, e.g. 40 l/m²h) Dewater feed Close feed air Idle Measure Forward flush Venting side...
Page 925 Figure 5.2: Monitoring and securing of defect free operation in build-up condition with integrated transparent connector on the filtrate side. Page 21 Installation Operating and Maintenance Guidelines T-Rack vario 3(2012-05) E inge © 2011 inge GmbH ▪ All rights reserved...
Page 926 Operating Conditions General: All inge T-Racks must be operated in compliance with the following operating conditions: 1. Prefiltration: < 300 micrometer if there is a risk that the feed water may contain particles which could cause damage to the membranes. The actual cut-off value selected in each case will depend on the application.
Page 927 9. Disinfection/cleaning chemicals and parameters: a) Disinfection with NaOCl Initial disinfection: see section 4.3 b) Feed chlorination with NaOCl (active chlorine concentration)  Continuous feed chlorination is not recommended.  Shock chlorination: max.: 100 ppm, 30 min, once per week. c) Chemical enhanced backwash (CEB) procedure ...
Page 928 Drinking water quality or better (e.g. RO permeate) is recommended as a basis for cleaning solutions. CIP frequency should not exceed 4 CIPs per year for each of the cleaning steps mentioned above. The CIP solution must be introduced from the feed side of the modules/membranes. During CIP recirculation this will prevent any foulants and/or harmful substances from entering...
Page 929 12. Rack design of inge UF modules: All the modules must be operated under the same operating conditions. The basic rack design shown in Appendix A applies to all types of inge UF modules. 13. Adding coagulants prior to ultrafiltration: Depending on the dissolved organic carbon (DOC) concentration and its characteristic structure in the feed water, it may be necessary to add inorganic coagulants (FeCl...
Page 930 Documentation of Operating Conditions Proper and complete documentation is a mandatory requirement for warranty claims. Documentation must be kept on the operating conditions and the amount of time the plant has been operated in each of the various operating modes from the moment the modules are first put into operation.
Page 931 5. To verify and document the maximum permissible operating pressure (according to the data sheet), analog pressure gauges with drag indicators (gauges provided with documentation of the gauge serial number) must be installed in each unit/rack (feed and filtrate side). Membrane Downtime Conditions After use and during storage the membranes must be kept wet at all times.
Page 932: Warranty Policy
® Transport Conditions for inge UF Modules and T-Rack vario components Mechanical damage/rupture of the module shell, connection ports and other T-Rack components may result if the modules/components are dropped or struck. Modules must therefore be handled with care at all times, particularly during transportation. Returning modules: Modules shall only be accepted for return if this has been agreed in advance with inge GmbH and authorized in writing.
Page 933 11. Contact Details Please contact inge GmbH for further information: inge GmbH Flurstrasse 27 86926 Greifenberg Germany Phone: +49 (0) 81 92 – 9 97 – 700 Fax: +49 (0) 81 92 – 9 97 – 999 e-mail: info@inge.ag web: www.inge.ag Disclaimer The utmost care has been taken in compiling the contents of these Installation, Operation and Maintenance Guidelines.
Page 935 Appendix B: Process Specification inge UF...
Page 936 PROCESS DESCRIPTION ............ 3 Pretreatment .................. 3 1.1.1 Coagulation .......................... 3 Filtration..................6 Backwash and chemical backwash ............7 OPERATING MODES ............8 Filtration cycle ................8 Chemical Enhanced Backwash ............. 11 Control philosophy ................15 Integrity tests ................. 19 PROGRAM PARAMETERS ..........
Page 937 Process description Basically, the UF process consists of three key processes: 1. Pretreatment 2. Filtration 3. Backwash/Chemical Enhanced Backwash (CEB) The water to be treated first passes through an optional pre-treatment stage before it is filtered by the UF membrane. During the pressure-driven filtration process, the pressure at the membrane steadily increases due to the accumulation of fouling on the membrane feed side.
Page 938 Precise adjustment of the coagulation process is required to maximize DOC removal and minimize coagulant residuals in the UF filtrate. It is advisable to perform jar tests in advance to determine the optimum coagulation parameters, including pH value, concentration and contact time. The focus here is on analytical parameters such as residual Me and DOC removal, not on visual parameters such as floc formation.
Page 939 The following process diagrams show various different inline coagulation configurations. Figure 1.1: Example 1: Prefilter > coagulation > mixer > UF Figure 1.2: Example 2: Coagulation > mixer > prefilter > UF Figure 1.3: Example 3: Coagulation > feed pump > prefilter > UF Page 5 Process Specification UF 1(2012-05) E inge Subject to modifications and errors ▪...
Page 940 Using the prefilter as a mixer for the coagulant can cause irreversible fouling (e.g. Al hydroxides) on the prefilter which cannot be removed mechanically but just by means of chemical agents. It is therefore advisable to install the prefilter either upstream before coagulant dosage or downstream after the coagulant contact time has elapsed.
Page 941 1.3 Backwash and chemical backwash A backwash is performed once the filtration cycle has been completed. Based on the direction of the backwash (bottom or top), the waste water valves are opened and the filtration valves are closed. The air vent valves remain open. The frequency-controlled backwash pump is activated for the specified backwash time (control system setpoint) and runs until the backwash has been completed.
Page 942: Operating Modes
2 Operating modes The different operating modes are defined by the positions of the various valves and the activated system components. 2.1 Filtration cycle The ‘Filtration’ mode is the actual filtration process. Water is pushed through capillaries from the inflow side (feed) to the filtrate side (Fig 2.1). The filtration mode functions in one of two different ways: ‘Filtration Top’...
Page 943 Filtration 30–180 min, flux rate 50 – 160 l/(m²h) Bottom (FB) Top (FT) Feed Filtrate Filtrate Feed Optional: Forward Flush 30-50 sec, flux rate 50 – 160 l/(m²h) before/after backwash, degassing Bottom (FFB) Top (FFT) Feed Drain Feed Drain Backwash 40-90 sec, flux rate min.
Page 944 Bottom filtration mode (FB) Top filtration mode (FT) Filtration Forward Flush Backwash Filtration Forward Flush Backwash Bottom Bottom (optional) Bottom (optional) Figure 2.2: Example of a filtration cycle Page 10 Process Specification UF 1(2012-05) E inge Subject to modifications and errors ▪ © 2012 inge GmbH ▪ All rights reserved...
Page 945 2.2 Chemical Enhanced Backwash To enhance the effects of a backwash it is possible to use various forms of Chemical Enhanced Backwashes (CEBs) (Figure 2.3). A CEB essentially works in the same way as a backwash, which means the filtrate is forced from the filtrate side to the feed water side. Additionally, a cleaning chemical is added to the filtrate to enhance the backwash cleaning effect.
Page 946 Chem. Injection Chem. Injection Soaking Rinsing, Rinsing, Backwash Bottom Backwash Top Backwash Bottom Backwash Top Flux rate min. Flux rate min. Flux rate min. Flux rate min. 120 l/(m²h) 120 l/(m²h) 230 l/(m²h) 230 l/(m²h) Figure 2.3: The Chemical Enhanced Backwash (CEB) process Page 12 Process Specification UF 1(2012-05) E inge Subject to modifications and errors ▪...
Page 947 A CEB is performed after a defined number of filtration cycles. Chemicals that can be considered for CEB include caustic (NaOH), sulfuric or hydrochloric acid (H /HCl), and sodium hypochlorite (NaOCl). Generally, a CEB with caustic is followed by a CEB with acid to remove any carbonates precipitated during the caustic cleaning.
Page 948 Figure 2.4: Chemical injection time for CEB depending on rack size The internal CEB injection time (t ) is calculated from the Backwash Top + the Backwash Bottom time. To calculate the total injection time, it is necessary to take into account the distance to the chemical dosage point in the peripheral pipework (t ): t total...
Page 949 of the chemical solution throughout the rack, including the ‘dead end’ areas of the modules. 2.3 Control philosophy The CEBs are allocated as follows: CEB 1: Caustic followed by acid CEB 2: Acid CEB 3: Sodium hypochlorite Because CEBs are performed after a defined number of filtration cycles (see explanation in section 2.1), counters must be used to record the number of completed filtration cycles.
Page 950 1. An acid CEB should be performed as close to the caustic CEB as possible (max. 1 filtration sequence in between) 2. Use separate acid and chlorine CEBs in addition to combined caustic/acid CEBs 3. Scheduling of the 3 CEB types should be completely independent, i.e. it should be possible to implement CEB sequences such as the following: combined caustic+acid once a day;...
Page 951 Start of operation SFB/T = Sequence Filtration Bottom/Top CEB2 counter SFB = FB + (FFB) + BWB + (FFB) SFT = FT + (FFT) + BWT + (FFT) CEB 2 FB = Filtration Bottom FFB = Forward Flush Bottom BWB = Backwash Bottom CEB 2 FT = Filtration Top FFT = Forward Flush Top...
Page 952 Start of operation SFB/T = Sequence Filtration Bottom/Top CEB1 counter SFB = FB + (FFB) + BWB + (FFB) SFT = FT + (FFT) + BWT + (FFT) CEB 1 FB = Filtration Bottom FFB = Forward Flush Bottom BWB = Backwash Bottom CEB 1 FT = Filtration Top FFT = Forward Flush Top...
Page 953 2.4 Integrity tests To check that the UF membranes are in proper working order, pressure hold tests or bubble tests can be performed. These integrity tests can be carried out automatically on a regular basis or manually, depending on requirements. Please find a detailed description of the test-procedure in the specific Installation, Operation and Maintenance Guidelines.
Page 954 Same input mask as CEB1.1 Integrity test filtrate side (UF modules) Optional; automatic INT (Integrity) test interval between INT tests, time required to initialize Dewater (DEW) pressure Measuring (ME) duration delta p measurement, critical delta p Ventilation purge after int. (DPaINT) duration, flow rate Ventilation filtration after int.
Page 955: Operating Modes (Index)
3.2 Data logging Measurements of the values listed in Table 3.4 are logged by the PLC/PC control system. Volume readings must record both the flow rate and total volume. To ensure the data in the logfile can be clearly identified and indexed, the date and the time must be in the first column.
Page 956: Adjustment/Switching Of Actuators
3.3 Miscellaneous 3.3.1 Adjustment/switching of actuators The switching circuit of the pumps and valves should be designed in a way that no pressure pulses are produced in the system, i.e. the pumps and valves should be actuated in a controlled sequence at intervals of approximately one second so that pumps are never running against closed valves.
Page 957 PUMPS...
Page 958 GORMAN-RUPP PUMP...
Page 992 September 11, 2000 Rev. A 07-26-10 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST VG SERIES PUMP MODEL VG3C3−B THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO www.grpumps.com GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA Printed in U.S.A. Copyright by the Gorman-Rupp Company...
Page 993 Valid serial number and e-mail address required. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below. Your Gorman-Rupp distributor needs this information when you require parts or service. Pump Model:...
Page 994 TABLE OF CONTENTS INTRODUCTION ..........PAGE I −...
Page 995 TABLE OF CONTENTS (continued) PUMP MAINTENANCE AND REPAIR − SECTION E ....PAGE E − 1 STANDARD PERFORMANCE CURVE ........PAGE E −...
Page 996: Introduction
Gorman-Rupp distributor, or which could result from failure to follow The Gorman-Rupp Company: the procedure.
Page 997: Safety − Section A
These warnings apply to the VG Series make certain that the pump and all pip- ing connections are tight, properly sup- basic pumps. Gorman-Rupp has no ported and secure before operation. control over or particular knowledge of the power source which will be used.
Page 998: Installation − Section Bpage B
Most of the information pertains to a standard For further assistance, contact your Gorman-Rupp static lift application where the pump is posi- distributor or the Gorman-Rupp Company. tioned above the free level of liquid to be pumped.
Page 999: Preinstallation Inspection
If the maximum shelf life has been exceeded, or if Materials anything appears to be abnormal, contact your Gorman-Rupp distributor or the factory to deter- Either pipe or hose maybe used for suction and mine the repair or updating policy. Do not put the discharge lines;...
Page 1000: Line Configuration
VG SERIES OM−02812 forced type to prevent collapse under suction. Us- Fittings ing piping couplings in suction lines is not recom- Suction lines should be the same size as the pump mended. inlet. If reducers are used in suction lines, they should be the eccentric type, and should be in- Line Configuration stalled with the flat part of the reducers uppermost...
Page 1001: Suction Line Positioning
OM−02812 VG SERIES If it is necessary to position inflow close to the suc- Suction Line Positioning tion inlet, install a baffle between the inflow and the The depth of submergence of the suction line is suction inlet at a distance 1 1/2 times the diameter critical to efficient pump operation.
Page 1002: Alignment
Figure 3A. Aligning Spider-Type Couplings Check Rotation, Section C, before final alignment of the pump. When mounted at the Gorman-Rupp factory, driver and pump are aligned before shipment. Misalign- ment will occur in transit and handling. Pumps must be checked and realigned before operation.
Page 1003 OM−02812 VG SERIES V-Belt Drives Tighten the belts in accordance with the belt manu- facturer’s instructions. If the belts are too loose, When using V-belt drives, the power source and they will slip; if the belts are too tight, there will be the pump must be parallel.
Page 1004: Operation − Section C
OM−02812 VG SERIES OPERATION − SECTION C Review all SAFETY information in Section A. the priming device and pump to preserve the prime. Start the pump and open the discharge Follow the instructions on all tags, labels and valve slowly to fill the discharge line. When installed decals attached to the pump.
Page 1005: Auxiliary Ejectors
OM−02812 VG SERIES a venturi which creates a vacuum in the pump cas- Rotation ing in order to fill the suction line and pump casing The correct direction of pump rotation is counter- with liquid. To prime a pump using an exhaust clockwise when facing the impeller.
Page 1006: Strainer Check
OM−02812 VG SERIES against closed valves could bring the liquid to a inches (508,0 mm) or more of mercury. If it does boil, build pressure, and cause the pump to rup- not, check for air leaks in the seal, gasket, or dis- ture or explode.
Page 1007: Bearing Temperature Check
OM−02812 VG SERIES A sudden increase in bearing temperature is a BEARING TEMPERATURE CHECK warning that the bearings are at the point of failing to operate properly. Make certain that the bearing Bearings normally run at higher than ambient tem- lubricant is of the proper viscosity and at the cor- peratures because of heat generated by friction.
Page 1008: Troubleshooting − Section D
VG-SERIES OM−02812 TROUBLESHOOTING − SECTION D Review all SAFETY information in Section A. Before attempting to open or service the pump: 1. Familiarize yourself with this manual. 2. Lock out or disconnect the power source to ensure that the pump will remain inoperative.
Page 1009 VG-SERIES OM−02812 TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP STOPS OR Discharge throttling valve partially Open discharge valve fully; check FAILS TO DELIVER closed; check that valve is installed im- piping installation. RATED FLOW OR properly. PRESSURE (cont.) Pump speed too slow. Check driver output;...
Page 1010: Preventive Maintenance
Gorman-Rupp pump. For specific questions con- For new applications, a first inspection of wearing cerning your application, contact your Gorman- parts at 250 hours will give insight into the wear rate Rupp distributor or the Gorman-Rupp Company.
Page 1011 VG-SERIES OM−02812 Preventive Maintenance Schedule Service Interval* Item Daily Weekly Monthly Semi- Annually Annually General Condition (Temperature, Unusual Noises or Vibrations, Cracks, Leaks, Loose Hardware, Etc.) Pump Performance (Gauges, Speed, Flow) Bearing Lubrication Seal Lubrication (And Packing Adjustment, If So Equipped) V-Belts (If So Equipped) Air Release Valve Plunger Rod (If So Equipped) Front Impeller Clearance (Wear Plate)
Page 1012 OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL VG3C3−B Based on 70_ F clear water at sea level with mini- Contact the Gorman-Rupp Company to verify per- formance or part numbers. mum suction lift. Since pump installations are sel- dom identical, your performance may be different due to such factors as viscosity, specific gravity, elevation, temperature, and impeller trim.
Page 1013 OM−02812 VG SERIES SECTION DRAWING PARTS PAGE Figure 1. Pump Model VG3C3−B PAGE E − 2 MAINTENANCE & REPAIR...
Page 1014: Parts List
PARTS LIST Pump Model VG3C3−B (From S/N 1191580 Up) If your pump serial number is followed by an N", your pump is NOT a standard production model. Contact the Gorman-Rupp Company to verify part numbers. ITEM PART NAME PART MAT’L...
Page 1015 OM−02812 VG SERIES PUMP AND SEAL DISASSEMBLY 5. Close the suction and discharge valves. AND REASSEMBLY 6. Vent the pump slowly and cau- tiously. Review all SAFETY information in Section A. 7. Drain the pump. Follow the instructions on all tags, label and de- cals attached to the pump.
Page 1016 VG SERIES OM−02812 and rotating portion of the seal from the seal plate. Place a block of wood against the drive end of the Apply oil to the sleeve and work it up under the bel- shaft and tap the shaft and assembled bearings lows.
Page 1017 OM−02812 VG SERIES housing. Replace the bearings, shaft, or bearing housing if the proper bearing fit is not achieved. Use a bearing puller to remove the inboard and Use caution when handling hot bear- outboard bearings from the shaft. ings to prevent burns. It is not necessary to remove the bearing snap After the bearings have been installed and allowed rings (22 and 36) from the shaft unless replace-...
Page 1018 VG SERIES OM−02812 the pump is fully reassembled. Lubricate the bear- Handle the seal parts with extreme care to prevent ings as indicated in LUBRICATION. damage. Be careful not to contaminate precision finished faces; even fingerprints on the faces can shorten seal life.
Page 1019 OM−02812 VG SERIES until both are fully seated. Install the impeller washer and nut (47 and 48). Install the seal plate gasket (10). Slide the pump This seal is not designed for operation at casing (1) over the impeller and secure it to the seal plate with the hardware (12 and 14).
Page 1020 VG SERIES OM−02812 tinuously or installed in an environment with rapid For cold weather operation, consult the factory or a temperature change. lubricant supplier for the recommended grade of oil. Power Source Monitor the condition of the bearing lubri- cant regularly for evidence of rust or mois- ture condensation.
Page 1021 For U.S. and International Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419−755−1280 International: +1−419−755−1352 For Canadian Warranty Information, Please Visit www.grcanada.com/warranty or call: 519−631−2870 THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA...
Page 1022 OPERATION & MAINTENANCE MANUAL THREE PHASE INDUCTION MOTORS TECO-Westinghouse Motor Company 5100 North IH-35 Round Rock, Tx. 78681...
Page 1023 INDEX PAGE 1. INTRODUCTION………………………………………………………………………. 2. ACCEPTING, INSPECTION, STORAGE, TRANSPORTATION………………… 3. INSTALLATION……………………………………………………………………….. 3.1 Site and environment for motor installation……………………………….. 3.2 Foundation……………………………………………………………………….. 3.3 Installation of shaft coupling………………………………………………….. 3.4 Installation of belt drive………………………………………………………… 3.5 Conveyance with chain or gear………………………………………………. 3.6 Electrical connections…………………………………………………………. 4. OPERATION…………………………………………………………………………… 4.1 Examination before starting……………………………………………………...
Page 1024 1. INTRODUCTION This and the following instruction address the more common situations encountered in motor installation, operation and maintenance. For the TWMC motor warranty to be and to remain in effect, the motor must be installed and operated in strict accordance with the outline drawing, motor nameplates and these instructions and must not be altered or modified in any unauthorized manner.
Page 1025 2. ACCEPTING, INSPECTION, STORAGE, TRANSPORTATION Inspection upon receipt Check to following points upon receipt: ● Are the nameplate ratings identical with what you ordered? ● Are dimensions and color in compliance with your specifications? ● Are the nameplate ratings for space heater, thermal protector, temperature detector, etc. identical with what you ordered? ●...
Page 1026 If the motor is not in operation for a long period (one week and above) after installation or has been in operation but stopped for a period of time, the following precautions must be taken. (a) Protect the motor as measures stated in 2.2.3. (b) Insulation resistance test should be performed as stated in 2.2.4.
Page 1027 Do not use the hoisting hook/eyebolts to lift more that the motor itself. They are designed to support the motor only. Make sure the hoisting hook is correctly attached to the eyebolt(s)/lug(s) are fully screwed in before hoisting. Also note such parts as fan cover, ventilation box, bracket, slip-ring, etc.
Page 1028 3.2.2 Installation (a) Select an appropriate foundation surface for the sole plate or common bed, which will be, considered the ultimate level. (b) Align the position of the common bed with reference to that level. (c) Align the level accuracy at least at four points such as bearing mounting, shaft extension etc.
Page 1029 3.2.4 Installation of vertical motors: (a) All mounting surfaces must be clean and level. (b) Foundation must be leveled at least at 4 points and guaranteed to be below 0.04mm (.0015 in.) flat and level. (c) Make sure the mortar and concrete are completely dry, and the precision of the level is acceptable, and then set the motor on the mounting foundation.
Page 1030 Motors with either sleeve or anti-friction bearings are suitable for connection to the driven load through a flexible coupling. Coupling solidly to the load is not acceptable. With sleeve bearings, the flexible coupling should be of the limited end float type to prevent the possibility of any end thrust from load being transmitted to the motor bearings, which could cause bearing damage.
Page 1031 The motor shaft and the driven shaft should be aligned within the following tolerances in both angular and parallel alignment: Unit: mm Range of rotating speed Solid coupling Flexible coupling 2500 rpm and above 0.03 0.03 Below 2500 rpm 0.04 0.05 2500 rpm and above 0.03...
Page 1032 3.3.7 Non-reverse ratchet/coupling, as Fig. 10 (If necessary) The non-reverse coupling is also a bolted type and, (a) It prevents the pump and motor from rotating in the reverse direction. (b) It also prevents damage form over speeding and damage to pump shaft and bearings. (c) The ratchet pins are lifted by the ratchet teeth and are held clear by centrifugal force and friction as the motor comes up to speed.
Page 1033 ATTENTION! Place the sheave and belt as close as possible to the motor body (it is advisable to make x as shown in Fig. 11 equal to 0) to reduce the bending moment and improve shaft life. 3.4.2 Table of belt-sheave application for general electric motors Output V-Belt Sheave (KW/HP)
Page 1034 3.5.2 Pay close attention to ensure the parallelism of shafts. 3.5.3 The teeth of couplings should be correctly and precisely matched; the force conveyance centers should lie on the same line. 3.5.4 There should be no skip, jumping, vibration or unusual noises. ATTENTION! Do not hammer the conveyance devices such as couplings, belt sheaves, chain wheels, gears etc.
Page 1035 3.6.4 The rotation direction of the motor will be as shown by either a nameplate on the motor or the outline drawing. The required phase rotation of the incoming power for this motor rotation may also be stated. If either is unknown, the correct sequence can be determined in the following manner: While the motor is uncoupled from the load, start the motor and observe the direction of rotation.
Page 1036 (a) For rated voltage below 1000V, measured with a 500VDC megger. (b) For rated voltage above 1000V, measured with a 1000VDC megger. (c) In accordance with IEEE 43, clause 9.3, the following formula should be applied: Rated voltage (v) R≥ ( + 1) x 10(MΩ) 1000 (d) On a new winding, where the contaminant causing low insulation resistance is generally...
Page 1037 4.1.4 Bearing lubrication (a) For sleeve bearing motors, the oil reservoir must be filled with oil to the correct level. On self-lubricated bearings, the standstill oil level will be at the center of the oil gauge. The proper oil is a rust and oxidation inhibited, turbine grade oil. Refer to the lubrication nameplate for the recommended viscosity.
Page 1038 4.1.6 Make sure the transmission system, including belts, screws, bolts, nuts and set pins are in good condition. The keys fitted to the shaft extensions are held by plastic tape only to prevent them from falling out during transportation or handling. The shaft key shall be removed to avoid flying out, when the motor is operated prior to the couplings etc.
Page 1039 4.2.3 Rotating direction (a) Most TWMC motors are bi-directional. However, when some special types, such as high speed 2-Pole, certain large capacity motors, those with a non-reversing ratchet etc., should rotate in one direction, please ensure the rotation is in conformity with the directional arrow-mark shown on the attached nameplate.
Page 1040 Anti-Friction Bearings Total measured temperature ● By permanently installed detector 100ºC ● By temporary detector measuring the outside 95ºC of the bearing housing ATTENTION! (For sleeve bearing) (1) It must be noted that when operating flood lubricated sleeve bearings without outside lubrication supplied, the bearing temperature must not be allowed to exceed 85ºC total temperature (2) Under normal condition, for the self-lube bearing, the rate of temperature rise should...
Page 1041 Owing to the varied time and circumstances, motors are used, it is difficult to set the items and periods for regular inspection and maintenance. However, as a guide it is recommended to be performed periodically according to factory maintenance program. Generally, the inspection scope determined by the following factors: (a) Ambient temperature.
Page 1042 ATTENTION! Solvents of nay type should never be used on windings provided with abrasion protection. Abrasion protection is a gray, rubber-like coating applied to the winding end-turns. Adequate ventilation must always be provided in any area where solvents are being used to avoid the danger of fire, explosion or health hazards. In confined areas (such as pits) each operator should be provided with an airline respirator, a hose mask or a self-contained breathing apparatus.
Page 1043 (d) If the periods referred to in Table 1 for drive-end bearing and opposite drive-end are different, for the convenience of maintenance operation, please take the shorter one the required grease replenishment period of these bearings. 5.5.1 Kinds of grease: All motors with ZZ bearings will have SHELL Alvania R3 (lithium base grease).
Page 1044 TABLE 1. Bearing 1000 1200 1500 1800 3000 3600 Number 6210 2000 Hrs. 1000 Hrs. 720 Hrs. 2000 Hrs. 3000 Hrs. 62XX 63XX 72XX 73XX 1500 Hrs. 2000 Hrs. 1000 Hrs. 500 Hrs. 1500 Hrs. 2000 Hrs. 1000 Hrs. Bearing 1000 1200 1500...
Page 1045 TABLE 2. Bearing No. Amount of replenishment Bearing No. Amount of replenishment 6210 30 g 6310 40 g 6212 6312 6213 6313 6214 6314 6215 6315 6216 6316 6217 6317 6218 6318 6220 6320 62XX 63XX 6222 6322 72XX 73XX 6224 6324 NU2XX...
Page 1046 The viscosity of the oil to be used depends upon the type and size of the bearings, its load and speed, the ambient temperature, and the amount and temperature of the cooling water (if used)). The lubrication nameplate or instructions with each motor specifies the viscosity range of oil suitable for average conditions.
Page 1047 5.6 Maintenance of sleeve bearings 5.6.1 Daily inspections (a) Ensure the volume and quality of lubrication oil are in compliance with specifications. (b) Ensure there is motion of the oil ring and it is not clamped. (c) The indicator of the shaft endplay should be restricted within the specified range of the red groove of the shaft or the ±3mm (.118 in.) range of the drive-end shaft shoulder, or the bearing may be damaged.
Page 1048 5.6.3 Disassembly Prior to disassembling, ensure the power supplies are disconnected and there are no moving parts. The bearing sleeve is of the spherically seated, self-aligning type. The opposite drive end bearing is normally insulated for larger motors (or when specified). On some motors, the insulation is bonded to the spherical seat of the bearing housing.
Page 1049 (h) Roll the bottom bearing half to the top of the shaft journal and then lift it using suitable eyebolts threaded into the holes provided. Again avoid any contact with the shaft shoulders that could damage the bearing thrust faces. Place the lower bearing half on a clean, dry surface to protect the parting surfaces.
Page 1050 be careful not to lose the washers. Before re-assembly, inspect the washers and replace them as required. (i) Before installing the bearing cap, observe the position of the floating labyrinth seal. The “tab” must be on top to engage the pocket. Failure to position the seal properly will result in damage when the cap is assembled.
Page 1051 5.7.2 Brush replacement The carbon brush is a part of the equipment which is easily worn away, replace it after it is worn to ½ ~ ¾ of original size. (a) Brush material The brush material is important to the performance of the motor. Only the most appropriate materials are chosen by TWMC, and are listed on the nameplate of the motor.
Page 1052 (2) Place sand-paper (JIS R6252 No. 40…50) on the slip ring with the abrasive face of the paper against the brush to induce a closer contact by rubbing against each other. (3) Repeat item 2 with fine sand –paper (JIS R6252 No. 100 to 200) until the contact surface between brush and slip ring exceeds 80%.
Page 1053 when, on shutdown, the falling water column tends to drive the pump in the reverse direction. In normal operation, the ratchet pins are lifted by the ratchet teeth and are held clear by centrifugal force and friction as the motor comes up to speed. When power is removed, the speed decreases and the pins fall.
Page 1054 6. FAULT FINDING AND RECOGNITION Kinds of Possible Symptoms Remedies Breakdown Causes Power-off Consult power company Switch-off Switch-on No fuse Install fuse Motionless and soundless Broken wiring Check wiring and repair Broken lead Check wiring and repair Broken windings Check windings and repair Short circuit of circuit switches Check circuit switches and replace Check wiring according to...
Page 1055 Kinds of Possible Symptoms Remedies Breakdown Causes Voltage drop Check circuit and powers source Speed falls Sudden overload Check machine sharply Single-phase rotating Check circuit and repair Insufficient capacity of switch Replace switch Switch overheat High load Lighten load Loading High belt tension Adjust belt tension after start...
Page 1056 VALVES...
Page 1057 NIBCO VALVE...
Page 1058 WAFER BUTTERFLY VALVE...
Page 1059 www.nibco.com www.nibco.com ® A H E A D O F T H E F L O W Revised 5/19/2008 ® A H E A D O F T H E F L O W Installation and Maintenance Guide NIBCO Butterfly Valves with Rubber Seats LD/WD2000/3000/5000 Series LD/WD3510 Series LD1000/7000 Series...
Page 1060 www.nibco.com ® A H E A D O F T H E F L O W Revised 5/19/2008 INSTALLATION GUIDE FOR NIBCO BUTTERFLY VALVES I. SHIPMENT & STORAGE NIBCO butterfly valves are individually boxed thru the 12" size. The 14" through 48" butterfly valves are shipped individually with the faces covered using cardboard or plywood to protect the flange sealing surfaces.
Page 1061 www.nibco.com ® A H E A D O F T H E F L O W Revised 5/19/2008 III. GEAR OPERATOR INSTALLATION HANDWHEEL POSITIONING POINTER COVER PLATE TABLE 2 Tools Required Fire Protection 2" — 8" 9/16" hex wrench & 1/8" hex allen wrench (UL/FM) 10"...
Page 1062 www.nibco.com ® A H E A D O F T H E F L O W Revised 5/19/2008 IV. VALVE INSTALLATION PROCEDURE - FLANGE, LUG & WAFER STYLE ONLY Always position the connecting pipe flanges accurately in the line, allowing sufficient space between the flanges for the valve. Make sure the pipe flange faces are clean of any foreign material such as scale, metal shavings or welding slag.
Page 1063 www.nibco.com ® A H E A D O F T H E F L O W Revised 5/19/2008 Table 4 Recommended Bolt Lengths 0.63 — — — — 1.25 4.00 2" 1.69 5/8-11 UNC — 0.75 — — — 1.50 4.00 0.69 —...
Page 1064 www.nibco.com ® A H E A D O F T H E F L O W Revised 5/19/2008 BUTTERFLY VALVE GEAR OPERATOR SETTING INSTRUCTIONS Fig. 7 Fig. 8 2" - 24" 2" - 12" Commercial Valve Gear Operator UL/FM Valve Gear Operator Part Valve Part...
Page 1065 www.nibco.com ® A H E A D O F T H E F L O W Revised 5/19/2008 VI. MEMORY STOP INSTALLATION INSTRUCTION - 2" THRU 24" SIZE VALVES ONLY 1. Remove the two screws holding the top cover (Indicator Pointer) on to segment gear.
Page 1066 www.nibco.com ® A H E A D O F T H E F L O W Revised 5/19/2008 VII. KEY DRIVE REPLACEMENT INSTRUCTIONS 2" -12" UL/FM BUTTERFLY VALVES VII. KEY DRIVE REPLACEMENT INSTRUCTIONS 2" -12" UL/FM BUTTERFLY VALVES NOTE: All replacement parts must be obtained from your NIBCO Distributor. Key drive material and size is specifically designed to meet performance requirements of UL and FM.
Page 1067 www.nibco.com ® A H E A D O F T H E F L O W Revised 5/19/2008 VIII. MAINTENANCE AND REPAIR - LD/WD2000/3000 SERIES - 2" THRU 12" SIZE VALVES VIII. MAINTENANCE AND REPAIR - LD/WD2000/3000 SERIES - 2" THRU 12" SIZE VALVES Due to the many unique features in the NIBCO butterfly valve design, there is no regular maintenance or lubrication required.
Page 1068 MILLIKEN VALVE...
Page 1069 MILLIKEN BUTTERFLY VALVE...
Page 1071 AWWABFV511/510-04-05 MILLIKEN AWWA BUTTERFLY VALVES INSTALLATION, OPERATION & MAINTENANCE FIGURE 511/510 Milliken Valve Company 2625 Brodhead Avenue, Suite 100 Bethlehem, PA 18020 Phone: (610) 861-8803 Fax: (610) 861-8094 Website: www.millikenvalve.com - 1 -...
Page 1072 TABLE OF CONTENTS TITLE PAGE FLANGE REQUIREMENTS .............. 2 INSTALLATION INSTRUCTIONS ............. 3 MAINTENANCE & REPAIR............... 4 PACKING REMOVAL................ 4 PIPE REQUIREMENTS ..............5 PARTS LIST..................6 Installation, Operation & Maintenance Manual The Milliken Valve Figure 511/510 Butterflies are heavy-duty, rubber seated & in full compliance with AWWA C-504 for use in municipal water treatment, power generation, and industrial applications.
Page 1073 OPERATION & MAINTENANCE Installation Instructions The valve may be lifted by non-metallic slings attached to the mounting plate or the flange holes; never lift the valve by the actuator or the valve body opening. Adjacent piping must be positioned so that minimal piping stresses are transmitted to the flanged valve during or after installation.
Page 1074 OPERATION & MAINTENANCE WARNING: The valve is a pressure vessel. The valve must be depressurized prior to performing maintenance. MAINTENANCE & REPAIRS: It is possible that after many years of service the rubber components of the Figure 511/510 BFV may show signs of wear. The valve stem packing is a replaceable component.
Page 1075 OPERATION & MAINTENANCE ILLUSTRATION 3 “Q” DIMENSION 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” ----- ----- 2.75 4.88 5.57 8.38 10.5 13.13 15.25 17.38 21.38 - 5 -...
Page 1076 OPERATION & MAINTENANCE Figure 511 Flanged (3”-24”) Figure 510 MJ (3”-24”) Parts List SIZE DESCRIPTION MATERIAL Body ASTM A536 Ductile Iron Seat BUNA N/EPDM Disc Pin 316 Stainless Steel Shaft Bearing Nylatron Bottom Cover Plate ASTM A36 Steel Disc Edge 316 Stainless Steel Disc ASTM A536 Ductile Iron...
Page 1077 MECHANICAL DRAWINGS...
Page 1078 PUMP, GORMAN-RUPP, VG3B3-B - STAND ... 2616714 COUPLING, DRIVE, G-R VG3B3-B - GORMA ... 2616715 GUARD, DRIVE COUPLING, G-R VG3B3-B - G ... 2616716-2 MOTOR, 7.5HP, TECO, 230/460V, 1800RPM, P .. 2607946 GASKET, FULL FACE, 150#, 4" - EPDM EPDM ..
Page 1079 Material Schedule (Expanded BOM Report 4) for 9107150D7000 Rev C ... 9107150D7031-13.50PIPE, 4", S80, PVC, 13.50" LG. .. 2606568 BLIND FLANGE 4"S80 PVC .. 2510129 GASKET, FULL FACE, 150#, 8" - EPDM EPDM .. 2602580 WASHER, FLAT, 3/4" X 1 7/8" - 316 SS 316 SS ..
Page 1080 Material Schedule (Expanded BOM Report 4) for 9107150D7000 Rev C ... 2615538 VALVE, BFLY, 8", MILL, 511A, LO - CONF ... 2965256 ACTUATOR ASSY, SG10.1 115V - 261169 ..2611694 ACTUATOR, ELEC, AUMA SG10.1, 120V - MOTO ..2612926 RECEPTACLE, 8P MALE 12" LEAD - BRAD H ..
Page 1081 Material Schedule (Expanded BOM Report 4) for 9107150D7000 Rev C ... 2615475 TUBE FITTING, ADAPTER, 1/4" NPT x 1/4" NYLON .. 2616708 CONNECTOR, 90DEG, FLEX CONDUIT, 1" - S NYLON .. 9107150D7041 ASSEMBLY, PIPING, PUMP DISCH, 4" ... 2606549 FLANGE, VAN STONE, S80, 3" - PVC - ...
Page 1082 ASSEMBLY, PUMP, G-R, VG3C3-B, 20 HP, F2 ... 2616703 BASE, PUMP, G-R VG3C3-B - GORMA STEEL ... 2616695 PUMP, GORMAN-RUPP, VG3C3-B - STAND ... 2616696-2 MOTOR, 20HP, TECO, 230/460V, 1800RPM, PE ... 2616705 COUPLING, DRIVE, PUMP, G-R VG3C3-B - G ...
Page 1083 Material Schedule (Expanded BOM Report 4) for 9107150D7000 Rev C .. 2612115 FLOWMETER, 8" CONVERTER 110V STEEL .. 2612364 VALVE NIBCO 3" BUTTERFLY MILD STEEL .. 9107150D7026 ASSEMBLY, FLG PIPE, 8"S80 x 50.75" ... 2609988 FLANGE, VAN-STONE 8" 150# SOC - PVC ...

GORMAN-RUPP VG3B3-B Installation, Operation And Maintenance Manual

Aqua Ultrafiltration™ Membrane System Control Strategy

1 Introduction

2 Plc / Hmi Equipment

3 Automatic Operation

4 Manual Override

5 Human-Machine Interface (Hmi)

6 Membrane Operation

7 Alarm Handling

APPENDIX B - Variables Legend

APPENDIX C - System Parameters

Electric Part-Turn Actuators

1 Safety Instructions

2 Short Description

3 Technical Data

4 Transport, Storage and Packaging

5 Manual Operation

6 Mounting to Valve

7 Electrical Connection

8 Setting the End Stops for Part-Turn Actuators on Butterfly Valves

9 Setting the End Stops for Part-Turn Actuators on Ball Valves

10 Changing the Swing Angle

11 Opening the Switch Compartment

12 Setting the Limit Switching

13 Setting the DUO Limit Switching (Option)

14 Setting the Torque Switching

15 Test Run

16 Setting the Potentiometer (Option)

17 Setting the Electronic Position Transmitter Rwg (Option)

18 Setting the Mechanical Position Indicator

19 Closing the Switch Compartment

20 Setting the Operating Time

21 Enclosure Protection Ip 68 (Option)

24 Disposal and Recycling

26 Spare Parts List Part-Turn Actuator Sg(R) 05.1 – Sg(R) 12.1 with Plug/Socket Connector

Table of Contents

1 Safety Instructions

2 Device Description

3 Installation

4 Electrical Connections

5 Start-Up

6 Operation

7 Service

8 Technical Data

9 Description of HART Interface

Appendix A: HART ® Menu Tree for Basic-DD

Appendix B: HART ® Menu Tree for AMS

Appendix C: HART ® Menu Tree for PDM

Table of Contents

1 Safety Instructions

2 Installation

3 Electrical Connections

4 Start-Up

5 Notes

Catalog Number 6010018 1720E Low Range Turbidimeter

Section 1 Specifications

Section 2 General Information

Section 3 Installation

Section 4 System Startup

Section 5 Operation

Section 6 Maintenance

Section 7 Troubleshooting

Section 8 Replacement Parts and Accessories

Section 9 Compliance Information

Appendix A Modbus Register Information

Quick Links

Chapters

Troubleshooting

Need help?

Questions and answers

Summary of Contents for GORMAN-RUPP VG3B3-B