Table of Contents
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Manual CT60 & CT80
April 2008
CT60 / CT80
With electronic thruster control
INSTALLATION OPERATION MAINTENANCE
Serial No.: ------------------------------------------------------
Installation date: -------------------------------------------------
THIS MANUAL MUST BE KEPT ONBOARD AT ALL TIMES
Max Power S.A.S, 10 allée François Coli, 06210 MANDELIEU, FRANCE
Tél. +33 492 19 60 60 - Fax + 33 492 19 60 61
émail : mp@max-power.com - www.max-power.com
www.max-power.com
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Summary of Contents for MaxPower CT60
- Page 1 Manual CT60 & CT80 April 2008 CT60 / CT80 With electronic thruster control INSTALLATION OPERATION MAINTENANCE Serial No.: ------------------------------------------------------ Installation date: ------------------------------------------------- THIS MANUAL MUST BE KEPT ONBOARD AT ALL TIMES Max Power S.A.S, 10 allée François Coli, 06210 MANDELIEU, FRANCE Tél.
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Page 2: Table Of Contents
Manual CT60 & CT80 April 2008 Contents Section Title Page General installation guidelines Tunnel Composite motor support and drive leg Electric Motor Propellers Protection grills Electrical installation Main power fuse Batteries Electronic control box Control panel and thruster control box functions... -
Page 3: General Installation Guidelines
CAUTION: In no case should flammable products be stored near to the electric components of the motor. For the CT60 mono, the propeller must be centred in the tunnel. In the case of the CT80 duo, the drive leg must be centered in the tunnel In no case should the propellers of either models protrude out of the tunnel. -
Page 4: Tunnel
Manual CT60 & CT80 April 2008 2. TUNNEL Once the final tunnel position has been determined and all dimensions have been checked, mark the centre-point of the tunnel on both sides of the hull and drill holes of 8 –10 mm ∅ on either side. -
Page 5: Composite Motor Support And Drive Leg
Manual CT60 & CT80 April 2008 DO NOT LAMINATE THE AREA OF THE TUNNEL TO WHICH THE ELECTRICAL MOTOR SUPPORT WILL BE FIXED. 3. COMPOSITE MOTOR SUPPORT AND DRIVE LEG For the CT60 (Mono): The propeller must be at the center of the tunnel. The motor support and the drive leg will therefore not be centered in the tunnel. -
Page 6: Electric Motor
Manual CT60 & CT80 April 2008 positioning and then tightening the two 8mm ∅ screws alternatively using a 5.5mm Allen key (maximum torque: 25Nm). Check that the propellers rotate freely, without resistance or friction. It is imperative that the holes and the screws remain free of sealing compound, otherwise there is a risk of an incorrect assembly of the parts. -
Page 7: Main Power Fuse
Manual CT60 & CT80 April 2008 Under no circumstances should any flammable products be stored next to the electrical components of the thruster. It is essential to install a manual battery isolator and if possible an electric battery isolator at the base of the thruster motor power line. -
Page 8: Electronic Control Box
Manual CT60 & CT80 April 2008 10. ELECTRONIC CONTROL BOX Install a fused circuit breaker / switch in the boat's main DC distribution panel marked BOW THRUSTER. This circuit breaker / switch should ideally be supplied from a different battery bank to the one used for powering the thruster. -
Page 9: Control Panel Installation
Manual CT60 & CT80 April 2008 12. CONTROL PANEL INSTALLATION Control panels should be protected from the natural elements while the thruster is not in use. Install the control panel(s) in easily accessible positions, without obstructing the main engine and/or steering controls. -
Page 10: Tests
Manual CT60 & CT80 April 2008 13. TESTS Activiating the thruster when the boat is out of the water, is not advised under any circumstances. Tests must be carried out with the boat in the water, the battery(ies) charged at 100% and in charge, and the engines running. -
Page 11: Alarms Or Thermal Switch-Off
Manual CT60 & CT80 April 2008 16. ALARMS OR THERMAL SWITCH-OFF The thruster's electric motor is fitted with a thermal switch as standard. If the thruster motor overheats the buzzer in the control panel will start beeping and the green LED in the red-push button will flash until the thruster motor has cooled down again. -
Page 12: Electrical Installation Diagram
Manual CT60 & CT80 April 2008 19. ELECTRICAL INSTALLATION DIAGRAM www.max-power.com... -
Page 13: Relay And Control Box Connections Diagram
Manual CT60 & CT80 April 2008 20. RELAY AND CONTROL BOX CONNECTIONS www.max-power.com... -
Page 14: Spare Parts Diagram
Manual CT60 & CT80 April 2008 21. SPARE PARTS DIAGRAM www.max-power.com... -
Page 15: Spare Parts List
Manual CT60 & CT80 April 2008 22. SPARE PARTS LIST CT60 / CT80 N° Description Quantity Reference Electric Motor CT60 / CT80 12V MP053030 Electric Motor CT60 / CT80 24V MP053031 Motor fixing screws MPOP5241 Motor drive pin and spring... -
Page 16: Troubleshooting Guide
Manual CT60 & CT80 April 2008 23. TROUBLESHOOTING GUIDE Before contacting your nearest Max Power distributor, please check the below troubleshooting guide. Problem Check The control panel does not light • Check the 6 wire connector behind the joystick •... -
Page 17: Warranty Coverage
Manual CT60 & CT80 April 2008 25. WARRANTY COVERAGE Introduction The purpose of this document is to set out the terms of warranty cover offered in relation to products purchased by the End User from Max Power or its approved network of resellers. - Page 18 Manual CT60 & CT80 April 2008 Warranty Terms If the material is used for anything other than for pleasure craft, the guarantee is limited to a six-month period. Year 1 - All factory testing, diagnosis, repairs and replacements are performed at no charge to the End User.
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Page 19: Warranty Form
Manual CT60 & CT80 April 2008 Serial No.: 26. WARANTY FORM VERY IMPORTANT: Please complete this form and fax a COPY to Max Power with a copy of the installation invoice or the invoice of the yacht/boat in order for the warranty to come into effect.
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