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his manual should be considered a permanent part of the
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Table of Contents
Summary of Contents for SPmoto Motorcycle
- Page 1 This publication includes the latest production information available before printing. Manufacturer reserves the right to make changes at any time without notice and without incurring any obligation.
- Page 2 Welcome Congratulations on your purchase of a new ● The following codes in this manual indicate style motorcycle. Your selection of a new each country. bike makes your part of a worldwide family ● The illustrations here in are based on the of satisfied customers who appreciate the ED type.
- Page 3 A Few Words About Safety Your safety, and the safety of others, is very important. Operating this motorcycle safely is an important responsibility. DANGERNGER To help you make informed decisions about DANGER safety, we have provided operating procedures and other information on safety You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
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Page 4: Table Of Contents
Contents Motorcycle Safety P. 2 Operation Guide P. 13 Maintenance P. 24 Troubleshooting P. 58 Information P. 71 Specifications P. 82 Index P. 85... -
Page 5: Motorcycle Safety
Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines .........P. 3 Safety Precautions ........P. 8 Riding Precautions ........P. 9 Accessories & Modifications...... P. 11 Loading ............P. 12... -
Page 6: Safety Guidelines
Safety Guidelines Safety Guidelines that you wearing an approved motorcycle helmet and protective apparel. Follow these guidelines to enhance your safety: ● Perform all routine and regular inspections specified in this manual. Take Time to Learn & Practice ● Stop the engine and keep sparks and flame away before filling the fuel tank. - Page 7 If you decide to continue riding, first evaluate drink. Don’t drink and ride, and don’t let your the condition of your motorcycle. If the engine friends drink and ride either. is still running, turn it off. Inspect for fluid leaks,...
- Page 8 If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your motorcycle inside a garage or other enclosure.
- Page 9 In the interest of safety, take the handling the battery, or you can get burned or motorcycle to be serviced only by your dealer. lose your eyesight by the battery electrolyte. • Do not allow children and other people to touch...
- Page 10 TYRE INFORMATION ACCESSORIES AND LOADING • The safety stability and handling of this Cold tyre pressure: [Driver only] motorcycle may be affected by the addition of accessories and luggage. Front 225 kPa • Read carefully the instructions contained in Rear 225 kPa user’s manual and installation guide before...
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Page 11: Safety Precautions
Protective Apparel Make sure that you always wear an approved helmet and protective apparel. Make sure that you are wearing an approved motorcycle helmet, eye protection, and high- visibility protective clothing. Ride defensively in Gloves response to weather and road conditions. -
Page 12: Riding Precautions
Avoid excessively hard braking and sudden Running-in Period shifting to a lower gear. During the first 500 km (300 miles) of running, Sudden braking can reduce the motorcycle's follow these guidelines to ensure your stability. motorcycle’s future reliability and performance. - Page 13 ● If you must park on a slight incline or loose slowing action, downshift to a lower gear. Use surface, park so that the motorcycle cannot engine braking with intermittent use of the move or fall over. brakes to reduce speed when descending long, ●...
- Page 14 Riding Precautions 3. Slowly lean the motorcycle to the left until its Refuelling and Fuel Guidelines weight rests on the side stand. Follow these guidelines to protect the engine 4. Turn the handlebar fully to the left. and catalytic converter: Turning the handlebar to the right reduces ●...
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Page 15: Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed seriously hurt or killed. for your motorcycle by local dealer or make modifications to your motorcycle from its Follow all instructions in this owner’s original design. Doing so can make it unsafe. -
Page 16: Loading
Follow all load limits and other luggage weight P.82 lloading guidelines in this manual. ● Tie all luggage securely, evenly balanced and close to the centre of the motorcycle. ● Do not place objects near the lights or the muffler. -
Page 17: Operation Guide
Basic Operation Flow (P29) Pre-ride Inspection Acceleration Carefully inspect your motorcycle to make sure that it is safe to ride. Apply throttle gradually. Obey the speed limit. (P20) Starting the Engine Start and warm the engine. Avoid revving the engine. - Page 18 (P10) Parking Braking Close the throttle and apply the Park on a firm level surface. front and rear brakes together. Use the stand, and lock the The brake lights will indicate that steering. you have applied the brakes. Stopping If pulling off the road, signal early enough to show traffic that you are pulling over, and pull over smoothly.
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Page 19: Parts Location
Parts Location (P31) Rear brake Fuse box (P54) fluid reservoir (P30) Battery (P53) Throttle grip Front brake fluid reservoir (P43) (P55) Spark plug Engine oil fill cap/dipstick (P40) (P42) Engine oil drain bolt... - Page 20 (P50) Clutch lever (P23) Fuel fill cap Seat (P54) Crankcase breather (P46) Drive chain (P22) Shift lever (P45) Side stand...
- Page 21 Instruments Tachometer red zone (excessive engine rp range) Odometer: Total distance ridden. Tripmeter: Distance ridden since tripmeter was reset...
- Page 22 Indicators Neutral indicator Comes on when the transmission is in Neutral. Nocturnal light High beam indicator Left turn signal indicator Right turn signal indicator...
- Page 23 Switches Engine stop switch Should normally remain in the Run position Headlight dimmer switch • : High beam • In an eme rgency, switch to the : Low beam (Off) position to stop Ignition Switch the engine Turn signal switch Horn button Start button...
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Page 24: Starting The Engine
Starting the Engine NOTICE Ignition Switch Switches the electrical system on/off Key can be removed when in the position. Steering Lock Lock the steering when parking to help prevent theft. A U-shaped wheel lock or similar device is also recommended. Locking Turn the handlebar all the way to the left. - Page 25 NOTICE with the transmission in gear so long as the • If the motorcycle is transported to a place 2,000 m side stand is raised. (6,500 feet) higher or lower than the start point, you may not be able to achieve sufficient engine performance at the new altitude.
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Page 26: Shifting Gears
Repeat the normal starting procedure. If the engine starts, open the throttle slightly if idling is unstable. If you put the motorcycle in gear with the If the engine does not start, wait 10 seconds side stand down, the engine will shut off. - Page 27 Do not fill with fuel above the plate. Fuel type: Unleaded petrol only Petrol is highly flammable and Fuel octane number: Your motorcycle is explosive. You can be burned or designed to use Research Octane Number seriously injured when handling fuel.
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Page 28: Maintenance
Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance......P. 25 Throttle............P. 53 Maintenance Schedule.......P. 26 Crankcase Breather........P. 54 Maintenance Fundamentals......P. 29 Spark Plug ..........P.55 Tool Kit............P.38 Other Adjustments........ -
Page 29: Importance Of Maintenance
！ WARNING ● Stop the engine and remove the key. ● Park your motorcycle on a firm, level surface Improperly maintaining your motorcycle or using the side stand or a maintenance stand failing to correct a problem before you ride to provide support. -
Page 30: Maintenance Schedule
Retain all proper emission control. receipts. If you sell the motorcycle, these receipts should be transferred with the motorcycle to the new owner. Maintenance work should be performed in... - Page 31 L:Lubricate Procedures are provided in local dealer Shop Manual. R : Replace : Technical. In the interest of safety, have your motorcycle C: Clean serviced by your dealer. continued...
- Page 32 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Check Items × 1,000 km Check Replace page P. 37 × 1,000 mi 0.6 2.5 12.5 Drive Chain Every 500 km (300 mi): Brake Fluid 2 Years Brake Pads Wear Brake System Brake Light Switch Headlight Aim –...
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Page 33: Maintenance Fundamentals
Engine stop switch − Check for proper ● Check the following items before you ride function. motorcycle: Clutch − Check operation; ● Fuel level − Fill fuel tank when necessary. ● →... - Page 34 Maintenance Fundamentals ！ WARNING Battery Your motorcycle has a maintenance-free type The battery gives off explosive battery. You do not have to check the battery hydrogen gas during normal electrolyte level or add distilled water. Clean operation. the battery terminals if they become dirty or corroded.
- Page 35 Fuses protect the electrical circuits on your sandpaper. Wear safety glasses. motorcycle. If something electrical on your motorcycle stops working, check for and replace any blown fuses. → P. 70 Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fuses.
- Page 36 If a fuse fails repeatedly, you likely have an The JASO T 903 standard is an index for engine electrical fault. Have your motorcycle inspected oils for 4-stroke motorcycle engines. There are by your dealer. two classes: MA and MB. For example, the following label shows the MA classification.
- Page 37 Maintenance Fundamentals If the chain does not move smoothly, makes Brake Fluid strange noises, has damaged rollers or loose Do not add or replace brake fluid, except in an pins, or kinks, have the chain inspected by your emergency. Use only fresh brake fluid from a dealer.
- Page 38 Avoid getting lubricant on the brakes or tyres. cloth with high flash-point solvent. Use a soft Avoid applying excess chain lubricant to prevent brush if the chain is dirty. spray onto your clothes and the motorcycle. After cleaning, wipe dry and lubricate with the lubricant.
- Page 39 Inspect the tyres for Service more frequently when riding in rain, at cuts, slits, or cracks full throttle, or after the motorcycle is washed that exposes fabric or or overturned. Service if the deposit level can be cords, or nails or...
- Page 40 Maintenance Fundamentals Inspecting Tread Depth ！ WARNING Inspect the tread wear indicators. If they become visible, replace the tyres immediately. Riding on tyres that are excessively For safe riding, you should replace the tyres worn or improperly inflated can cause when the minimum tread depth is reached.
- Page 41 Genuine balance weights or equivalents after recommended in this owner’s manual. the tyre is installed. Excessive heat build-up can cause the tube to burst. ● Use only tube –type tyres on this motorcycle. The rims are designed for tube –type tyres,...
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Page 42: Tool Kit
Maintenance Fundamentals Air Cleaner Tool kit This motorcycle is equipped with a viscous The tool kit is stored under the tool box type air cleaner element. Air blow cleaning or any other cleaning can You can perform some roadside repairs,... -
Page 43: Battery
Removing & Installing Body Components 2. Remove the battery ties Battery 3. Disconnect the negative - terminal from the battery. Battery ties 4. Disconnect the positive + terminal from the battery. 5. Remove the battery taking care not to drop the terminal nuts. Installation Install the parts in the reverse order of removal. -
Page 44: Engine Oil
5 minutes. 2. Turn the ignition switch off, stop the engine and wait for 2 to 3 minutes. 3. Place your motorcycle in an upright position on a firm, level surface. 4. Remove the oil fill cap/dipstick, wipe it clean. -
Page 45: Adding Engine Oil
“Maintenance upper level mark. Fundamentals.” P. 32 →2 Place your motorcycle in an upright position on a firm, level surface when Changing Engine Oil checking the oil level. Do not overfill above the upper level Changing the oil requires special tools. We mark. - Page 46 Engine Oil Changing Engine Oil 3. Place a drain pan under the drain bolt. 5. Install a new sealing washer onto the 4. Remove the oil fill cap/dipstick, drain drain bolt. bolt, and sealing washer to drain the oil. 6. Install the drain bolt and tighten. Discard the oil at an approved recycling Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft).
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Page 47: Brakes
Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER or LOWER level mark or 1. Place your motorcycle in an upright the brake lever and pedal freeplay becomes position on a firm, level surface. -
Page 48: Inspecting The Brake Pads
Inspect the brake pads from below Front the brake caliper. Inspect the brake pads from the Rear Wear indicators rear right of the motorcycle. Rear If necessary have the pads replaced by your Brake pads dealer. Always replace both left and right brake pads at the same time. -
Page 49: Side Stand
Side Stand 3. Sit on the motorcycle, put the transmission in Neutral, and raise the side stand. 4. Start the engine, pull the clutch lever in, and shift the transmission into gear. 5. Lower the side stand all the way. The engine should stop as you lower the side stand. -
Page 50: Drive Chain
If the slack is not constant 25 to 35 mm at all points, some links may be kinked and Do not ride your motorcycle if the slack binding. exceeds 50 mm (2.0 in). Have the chain inspected by your dealer. -
Page 51: Adjusting The Drive Chain Slack
Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. Adjusting bolt 1. Place your motorcycle on the side stand on a level surface. Adjusting Bolt 2. Stop the engine. Place the gear in Neutral. - Page 52 Adjusting the Drive Chain Slack 5. Turn both adjusting bolts an equal number 7. Tighten the rear axle nut. of turns until the correct drive chain slack Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft). is obtained. Turn the adjusting bolts counterclockwise to tighten the chain.
- Page 53 Adjusting the Drive Chain Slack Checking the Drive Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must be replaced. Chain: DID 428D If necessary have the drive chain replaced by your dealer.
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Page 54: Clutch
Clutch Check the clutch cable for kinks or signs of Checking the Clutch wear. If necessary have it replaced by your dealer. Checking the Clutch Lever Freeplay Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion. - Page 55 Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper clutch cable Freeplay adjuster Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. 1. Pull back the rubber dust cover. 2. Loosen the upper lock nut. 3. Turn the upper clutch cable adjuster until the freeplay is 3 to 5 mm.
- Page 56 5. Start the engine, pull the clutch lever in, and shift into gear. Make sure the engine does not stall and the motorcycle does not creep. Gradually release the clutch lever Lower adjusting nut and open the throttle. Your motorcycle...
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Page 57: Throttle
If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer. Freeplay at the throttle grip flange: 3 to 5 mm... -
Page 58: Crankcase Breather
Crankcase Breather Cleaning the Crankcase Breather 1. Remove the crankcase breather tube. 2. Drain deposits into a suitable container. 3. Install the crankcase breather tube. Crankcase breather tube... -
Page 59: Spark Plug
Spark Plug Checking Spark Plug Spark plug cap For the recommended spark plug, see “Specifications.” P. 83 → Use only the recommended type of spark plug in the recommended heat range. NOTICE Using spark plugs an improper heat range can cause engine damage. - Page 60 Checking Spark Plug 5. Check the spark plug gap using a wire- 8. Tighten the spark plug: type feeler gauge. ● If the old plug is good: If adjustment is necessary, bend the side 1/8 turn after it seats electrode carefully. ●...
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Page 61: Other Adjustments
Other Adjustments Adjusting the Headlight Aim Adjusting the Brake Light Switch You can adjust vertical aim of the headlight Check the operation of the brake light switch. for proper alignment. To move the headlight Loose the locking nut,and turn the adjusting nut case, loosen the bolt. -
Page 62: Troubleshooting
Troubleshooting Engine Will Not Start.........P. 59 Tyre Puncture ..........P. 60 Electrical Trouble........P. 66 Battery Goes Dead ........P. 66 Burned-out Light Bulb .......P. 66 Blown Fuse..........P. 70... -
Page 63: Engine Will Not Start
P. 39 → If the indicator light is on, contact your ● Check the condition of the battery P. 66 → dealer as soon as possible. If the problem continues, have your motorcycle inspected by your dealer. -
Page 64: Tyre Puncture
Follow the instructions provided with the emergency tyre repair kit. Follow these procedures if you need to Riding your motorcycle with a temporary remove a wheel in order to repair a puncture. tyre repair is very risky. Do not exceed 50 km/h (30 mph). - Page 65 Tyre Punctureu Removing Wheels 3. Support your motorcycle securely and raise the front wheel off the ground Front Wheel using a maintenance stand or a hoist. Removal 4. Remove the front axle shaft, front wheel 1. Park on a firm, level surface.
- Page 66 Tyre Punctureu Removing Wheels Installation 4. After installing the wheel, apply the brake lever several times, then check if 1. Attach the side collars to the wheel. the wheel rotates freely. Recheck the 2. Position the wheel between the fork legs wheel if the brake drags or if the wheel and insert the front axle shaft from the does not rotate freely.
- Page 67 4. Remove the drive chain from the rear Rear Wheel wheel sprocket by pushing the rear Removal wheel forward. 1. Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist. Drive Adjusting Nut 2.
- Page 68 Tyre Punctureu Removing Wheels 5. Remove the rear axle shaft, side collars NOTICE and rear wheel. When installing the brake caliper into position, Support the brake caliper assembly so carefully fit the brake disc between the pads to avoid that it doesn’t hang from the brake hose. scratching them.
- Page 69 Removing Wheels 3. Adjust the drive chain. P. 47 → 4. Install and tighten the rear axle nut. Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft). 5. After installing the wheel, apply the brake pedal several times, then check if the wheel rotates freely.
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Page 70: Electrical Trouble
Do not use an automobile-type battery Allow the bulb to cool before replacing it. charger, as these can overheat a motorcycle Do not use bulbs other than those specified. battery and cause permanent damage. Check the replacement bulb for correct If the battery does not recover after operation before riding. - Page 71 Burned-out Light Bulb 2. Pull off the connector without turning. Headlight Bulb 3. Remove the dust cover. 4. Press the pin down and pull out the bulb without turning it. 5. Install a new bulb and parts in the reverse order of removal.
- Page 72 Burned-out Light Bulb Brake/Tail Light Front/Rear Turn Signal Bulb 1. Remove the screw. Brake/Tail light 2. Remove the turn signal lens. 3. Slightly press the bulb and turn it counterclockwise. Turn signal lens The brake and tail light uses several LEDs. Bulb If there is a LED which is not turned on, see your dealer for this service.
- Page 73 License Plate Light 4. Install a new bulb in the reverse order of 1. Install the screws. removal. License plate light Screws 2. Remove the license plate light cover. 3. Pull out the bulb without turning.
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Page 74: Blown Fuse
Blown Fuse Blown Fuse Before handling fuses, see “Inspecting and Replacing Fuses.” Spare fuses P. 31 → Fuse Box Fuses 1. Remove the seat. 2. Open the fuse box cover. 3. Pull the fuses out one by one check for a blown fuse. -
Page 75: Information
Information Keys.............P.72 P. 73 Instruments, Controls, & Other Features..Fuels Containing Alcohol......P. 74 Catalytic Converter ........P. 75 Caring for Your Motorcycle.......P. 76 Storing Your Motorcycle ......P. 78 Transporting Your Motorcycle....P. 79 You & the Environment......P. 80 Serial Numbers ...........P. 81... -
Page 76: Keys
You will need the key number if you ever have to replace a key. Store the plate in a safe place. To reproduce keys, bring all keys, key number plate and motorcycle to your dealer. A metal key holder may cause damage to the area surrounding the ignition switch. -
Page 77: Instruments, Controls, & Other Features
A banking (lean angle) sensor automatically Do not turn the key while riding. stops the engine and fuel pump if the motorcycle falls over. To reset the sensor, you Engine Stop Switch must turn the ignition switch to OFF and back... -
Page 78: Fuels Containing Alcohol
Use of blended fuels containing higher than approved percentages can damage metal, rubber, The following fuel blends can be used in your plastic parts of your fuel system. motorcycle: ● Ethanol (ethyl alcohol) 10 % by volume If you notice any undesirable operating (max). -
Page 79: Catalytic Converter
Follow these guidelines to protect your Catalytic Converter motorcycle’s catalytic converter. ● Always use unleaded petrol. Leaded petrol This motorcycle is equipped with a three-way will damage the catalytic converter. catalytic converter. The catalytic converter ● Keep the engine in good running condition. -
Page 80: Caring For Your Motorcycle
Keep the wax clear of the tyres and brakes. garden hose to remove loose dirt. If your motorcycle has any matte painted parts, do 2. If necessary, use a sponge or a soft towel not apply a coat of wax to the with mild cleaner to remove road grime. - Page 81 Caring for Your Motorcycle ❙ ● Do not direct water at the air cleaner: Washing Precautions Water in the air cleaner can prevent the Follow these guidelines when washing: ● engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight:...
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Page 82: Storing Your Motorcycle
To remove stubborn stains, use diluted Storing Your Motorcycle detergent and rinse thoroughly with plenty of water. If you store your motorcycle outdoors, you ● Avoid getting petrol, brake fluid, or should consider using a full-body motorcycle detergents on the instruments, panels, or cover. -
Page 83: Transporting Your Motorcycle
Motorcycle Maintenance Schedule. If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your motorcycle with a wheel or wheels on the ground. -
Page 84: You & The Environment
Used oil, petrol, coolant, and cleaning solvents contain poisons that can hurt refuse workers and contaminate Owning and riding a motorcycle can be drinking water, lakes, rivers, and oceans. enjoyable, but you must do your part to protect the environment. -
Page 85: Serial Numbers
Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts.The frame number is stamped on the right side of the steering head. -
Page 86: Specifications
Specifications Specifications ■ Main Components Displacement 125 cm (7.62 cu-in) Type SP125 Bore × stroke 54 × 54 mm (2.06 × 2.28 in) Overall length Compression ratio 9.0:1 1860mm Overall width 790 mm petrol Fuel Overall height 1090 mm Wheelbase 1260 mm Tank capacity 6.5L... -
Page 87: Service Data
(NGK) LG A7RTC Spark plug gap 0.80 to 0.90 mm (0.031 to 0.035 in) 5k Idle speed 1500 rpm 4-stroke motorcycle oil API Service Classification SG or higher, Recommended excluding oils marked as “Energy Conserving” engine oil or “Resource Conserving,”... -
Page 88: Torque Specifications
Specifications ■ Torque Specifications Recommended drive Pro HP Chain Lube or chain lubricant SAE 80/90 gear oil Engine oil drain bolt 24 N·m (2.4 kgf·m, 18 lbf·ft) Drive chain slack Rear axle nut 59 N·m (6.0 kgf·m, 44 lbf·ft) 25 to 35 mm Front axle nut 54 N·m (5.5 kgf·m, 40 lbf·ft) Standard drive chain DID 428D... -
Page 89: Index
Index Index Accessories..........11 Caring for Your Motorcycle ......76 Clutch System..........50 Crankcase Breather........54 Basic Operation Flow ........ 13 Battery ..........30, 39 Brake Light Switch ........57 Brakes Drive Chain..........46 Fluid...........33, 43 Pad Wear ..........44 Braking............9 Bulb Electrical Trouble........66 Brake/Tail Light......... 68 Engine Front Turn Signal........ - Page 90 Flooded Engine......... 21 Ignition Cut-off System Frame Number .......... 81 Banking Sensor.........73 Fuel Side Stand..........45 Recommended......... 23 Ignition key..........72 Tank Capacity .......... 23 Ignition Switch ........20, 21 Fuels Containing Alcohol ......74 Indicators ...........18 Fuses ............ 31, 70 Instruments..........17 Load Limits..........12 Gasohol............
- Page 91 Neutral Indicator........18 Recommended Fuel ............23 Oil ............32 Refuelling...........23 Odometer ..........73 Removal Engine..........32, 40 Battery............39 Repair Kit ...........60 Riding Precautions........9 Parking............10 Parts Location..........15 Petrol............74 Protective Apparel ........8...
- Page 92 Safety Precautions ........8 Tachometer..........17 Serial Numbers.......... 81 Throttle............53 Shifting Gears..........22 Tool Kit ............38 Side Stand..........45 Transporting Your Motorcycle ....79 Specifications ..........82 Tripmeter..........17, 73 Start Button......... 19, 21 Troubleshooting........58 Starting the Engine........20 Turn Signal Indicator......... 18 Steering Lock..........
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