Amek bb100 series User Manual

Broadcast mixer

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BB100
Broadcast Mixer
TECHNICAL MANUAL
A Harman International Company

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  • Page 1 BB100 Broadcast Mixer TECHNICAL MANUAL A Harman International Company...
  • Page 2 Serial No: IMPORTANT For convenience, write your serial number in the box above and keep this manual in a safe place. The number can be found on the rear of the product. This number MUST be quoted in all communications in order to obtain technical support and spare parts from either the factory or your dealer.
  • Page 3: Introduction

    Information contained in this manual is subject to change without notice and does not represent a commitment on the part of the vendor. AMEK shall not be liable for any loss or damage whatsoever arising from the use of information or any error contained in this manual or through any mis-operation or fault in hardware or software contained in the product.
  • Page 4 Contents Introduction Installation Power Supplies & Cabling Connectors Modules System Architecture Maintenance Specification Schematics © AMEK Issue 3 Introduction...
  • Page 5 Introduction Issue 3 © AMEK...
  • Page 6 © AMEK Issue 3 Introduction...
  • Page 7 Introduction Issue 3 © AMEK...
  • Page 8 The apparatus will operate as a free standing unit without requiring any special cooling arrangement but should not be allowed to be accidentally or deliberately covered in any way. Do not obstruct the ventilation slots in the upper and lower surfaces. © AMEK Issue 3 Introduction...
  • Page 9 Débranchez l'appareil en cas d'orage éléctrique ou si l'appareil n'est pas utilisé pendant une longue periode. Précaution Cet appareil fonctionnera de lui-même sans supplément de ventilation mais ne doit en aucun cas être recouvert, afin ne pas bloquer les fentes de ventilation inférieures et supérieures. Introduction Issue 3 © AMEK...
  • Page 10 The Equipment has been properly installed in accordance with instructions contained in Amek’s manual; and b) The End User has notified Amek or the Dealer within 14 days of the defect appearing; and c) No persons other than the authorised representatives of Amek or the Dealer have effected any replacement of parts, maintenance adjustments or repairs to the Equipment;...
  • Page 11 Introduction BB100 Hardware The BB100 Series is a range of compact, high quality audio consoles designed for broadcast professionals. Although it has been designed primarily for broadcast use, the BB100 will find numerous applications in other areas where a cost-effective and flexible audio mixer is required that does not compromise build quality or performance in the least.
  • Page 12 © AMEK Issue 3 Installation...
  • Page 13 EMC Precautions ......2-7 BB100 Chassis Dimensions ....2-10 Installation Issue 3 © AMEK...
  • Page 14: Installation

    All power units should be placed close enough to the console to use the standard 8 metre DC power cables. Avoid placing the units close to other sensitive audio equipment to reduce the risk of hum pickup from external stray magnetic fields e.g. mains transformers. © AMEK Issue 3 Installation...
  • Page 15 Only when the console is carefully installed in accordance with our recommendations, will you obtain the best results. EMC precautions are described at the end of this chapter. Installation Issue 3 © AMEK...
  • Page 16 Wiring Conventions Amek uses the standard XLR wiring convention on all consoles. Not all equipment uses this convention so check your wiring to prevent any phase reversals. See Table below for wiring convention.
  • Page 17 All maintenance and repair work should be carried out by a qualified and trained technician. Failure to do so may invalidate the product warranty. Refer to the warranty information in Section 1 of this manual. Installation Issue 3 © AMEK...
  • Page 18: Emc Precautions

    In low humidity climates, extra static precautions may be required. © AMEK Issue 3 Installation...
  • Page 19 (31,6 to 1000 MHz). Care must therefore be taken with the location of the antennas and receivers. Installation cables - type and location Amek consoles are designed to have good EMC performance, but a poor installation can easily negate this. Type of cable For best EMC performance, audio circuits should all be wired in twisted-pair screened cable.
  • Page 20 Modifications to the console can easily reduce the effectiveness of the console’s EMC. If any changes are made, the person who made them becomes the “owner” of, and therefore responsible for, the console’s EMC performance. © AMEK Issue 3 Installation...
  • Page 21: Bb100 Chassis Dimensions

    38 Position Frame - 1212mm PUSH PUSH PUSH PUSH PUSH PUSH PUSH PUSH 14 Position Frame - 431mm 22 Position Frame - 674mm 30 Position Frame - 917mm 38 Position Frame - 1160mm 594mm 127mm 166mm 249mm 536mm 2-10 Installation Issue 3 © AMEK...
  • Page 22 © AMEK Issue 3 Power Supplies & Cabling...
  • Page 23: Table Of Contents

    Output Voltage Adjustments - MPS 5 ....3-11 Output Voltage Adjustments - MPS 20 ... . . 3-12 Power Supplies & Cabling Issue 3 © AMEK...
  • Page 24: Power Supplies & Cabling

    Never remove any green/yellow earth connections. If you have earth loops in your installation, they must never be ‘solved’ by removing safety earth connections. The IEC connector is supplied, moulded to the mains lead and should not be rewired. © AMEK Issue 3 Power Supplies & Cabling...
  • Page 25: Supply Types & Description

    There are no user serviceable parts in the units. In the event of failure for any reason, the switched mode module should be replaced with a spare and the faulty module returned to AMEK for repair or replacement subject to current warranty conditions. All switched mode modules must be fitted by qualified and approved technicians.
  • Page 26: Installation

    Use a small screwdriver to prise the fuse carrier from its location in the connector. Check the fuse and replace if necessary. In the event of repeated failure of the mains fuse consult the AMEK dealer from where the unit was purchased.
  • Page 27 This may cause hum and other problems. Always avoid earth loops in the system wiring. If you have earth loops in your installation NEVER resolve them by removing safety earth connections. Power Supplies & Cabling Issue 3 © AMEK...
  • Page 28: Technical Specifications

    ±17.5v @15 Amps 48v @ 0.5 Amps O p e r a t i n g Temperature Range (Ambient) PSU 300 -10 to +40C. MPS 5 -10 to +40C. MPS 20 -10 to +40C. © AMEK Issue 3 Power Supplies & Cabling...
  • Page 29 Depth. (exc. Connectors) 400.00mm Weight (Exc. Packing) PSU 300 MPS 5 11Kg MPS 20 15Kg Note: All Voltage and Current measurements are taken at the console end of the power supply cable. Power Supplies & Cabling Issue 3 © AMEK...
  • Page 30: Connector Pinouts

    0v (±17V & 48V DC) AGND +17.5V DC +17.5V DC -17.5V DC -17.5V DC CGND (±15VGND) +15V DC -15V DC DGND DGND DGND DGND Sense +5V DC +5V DC +5V DC +5V DC Sense N.C. © AMEK Issue 3 Power Supplies & Cabling...
  • Page 31: Output Voltage Adjustments - Mps 5

    5v output. This is accessed through a small hole in the rear panel. Note: The BB100 does not use the 5V rail on the PSU 300. 3-10 Power Supplies & Cabling Issue 3 © AMEK...
  • Page 32 Output Voltage Adjustments - MPS 5 © AMEK Issue 3 Power Supplies & Cabling 3-11...
  • Page 33: Output Voltage Adjustments - Mps 20

    -15v ADJ +15v ADJ +5v ADJ -17v ADJ Filter Card 48v Card Mains Filter Output Connector Mains Input 90 - 254v AC MPS20 Overlay Diagram @ 47 - 63Hz 700 WATTS 3-12 Power Supplies & Cabling Issue 3 © AMEK...
  • Page 34 © AMEK Issue 3 Connectors...
  • Page 35 56 Way I/O EDAC Connections ....4-7 Power Supplies ......4-8 Connectors Issue 3 © AMEK...
  • Page 36: Connections

    Connectors Rear view of console (14 Position) Wiring Conventions Amek uses the standard XLR wiring convention on all consoles. Not all equipment uses this convention so check your wiring to prevent any phase reversals. See table below for wiring convention.
  • Page 37: Back Panel Layout 4 Group

    Back Panel Layout 4 Group Connectors Issue 3 © AMEK...
  • Page 38: Back Panel Layout 8 Group

    Back Panel Layout 8 Group © AMEK Issue 3 Connectors...
  • Page 39: Fader Starts / Monitor Logic / Remote Mutes

    Note: All controls are activated Pin 12: Remote External Tally Control (Pos 3) by an active LOW Pin 13: Remote External Tally Control (Pos 2) Pin 14: Remote External Tally Control (Pos 1) Pin 15: A Ground Connectors Issue 3 © AMEK...
  • Page 40: 56 Way I/O Edac Connections

    Monitor RET3-Hi SPK2R-Lo Monitor RET3-Lo Chassis Ground Chassis Ground Tape 3L-Hi Chassis Ground Chassis Ground SPK2L-Hi Tape 3L-Lo Monitor RET1-Hi Chassis Ground SPK2L-Lo Monitor RET1-Lo Chassis Ground Chassis Ground Monitor SPK2R-Hi Viewed From OUTSIDE The Console © AMEK Issue 3 Connectors...
  • Page 41: Power Supplies

    Power Supplies Connectors Issue 3 © AMEK...
  • Page 42 © AMEK Issue 3 Modules...
  • Page 43 LB4 Master Module Options ....5-21 LB6 Aux Master Comms Module Options ... . 5-24 Modules Issue 3 © AMEK...
  • Page 44: Lb1 The Mono Input Module

    7. The HP switch inserts a HI-PASS filter into the signal path. The -3dB point is fixed at 80Hz at 18dB per octave. 8. The EQ IN switch inserts the equaliser into the signal path. © AMEK Issue 3 Modules...
  • Page 45 19. A Ground Compensated Direct Output is provided which is normally feed from the post fade signal (Factory Pre-set) but can be selected to be pre fade/post mute or pre EQ by internal jumpers. The Direct Outputs are fed to jacks on the rear panel. Modules Issue 3 © AMEK...
  • Page 46: Lbs The Stereo Input Module

    Q Factor. 6. The HP switch inserts a HI-PASS filter into the signal path. The -3dB point is fixed at 80Hz at 18dB per octave. 7. The EQ switch inserts the equaliser into the signal path. © AMEK Issue 3 Modules...
  • Page 47 14. The Stereo switch assigns the signal to the Stereo bus. 15. The four segment PFL meter displays the channel pre-fade level. The meter monitors the signal pre mute, left and right simultaneously. The O/L led illuminates when the signal reaches +18dB. Modules Issue 3 © AMEK...
  • Page 48: Lb2 The Dual Group Module

    14. The Pan control feeds the signal to the Stereo bus and to the Stereo AFL bus. In the centre there is a drop of -3dB. 15. The Mute switch cuts off all output from the channel and utilises a soft mute for click free switching. © AMEK Issue 3 Modules...
  • Page 49 The clean-feed null trim is used to optimise clean feed attenuation. (Factory Preset). Each Dual Group has a pre fade insert point (located on the back panel) using a Ground Compensated Send and a Balanced Return at a nominal level of -2dBu. Modules Issue 3 © AMEK...
  • Page 50: Lb6 The Auxiliary Master Module

    Monitors or optionally Mon 2, selected by internal jumpers. The phones output socket is a ¼ inch jack. It should not be used with headphones of less than 200 ohms impedance. A second headphones jack is provided on the console chassis. © AMEK Issue 3 Modules...
  • Page 51: Lb4 The Stereo Master Module

    Monitor outputs are provided with a Ground Compensated output at a nominal level of +4dB to a ¼-inch jack on the rear panel. SPK 2 outputs are provided on a 56 way EDAC on the rear panel. 5-10 Modules Issue 3 © AMEK...
  • Page 52: Metering

    The meter source select switch, CR Mon / PFL, enables the VU meters to monitor the Control Room outputs or the PFL bus. Meter trims are provided for the fine adjustment of the VU meters. (Factory Pre-set). © AMEK Issue 3 Modules 5-11...
  • Page 53: Bb100 Jumper And Switch Options

    Note: - P5 should be in the disabled position if a Mono channel is fitted. If a Stereo channel is fitted Jumper P5 will be set as P1 and applies to the left input for the Stereo channel. 5-12 Modules Issue 3 © AMEK...
  • Page 54 If position 9 has a Group module fitted P9 must be in the disabled position. If a Stereo module is fitted and it is to be used as a Cleanfeed input P9 has to be enabled. To enable link pins 1 – 2. © AMEK Issue 3 Modules 5-13...
  • Page 55 When Group modules 5 to 8 are omitted the relevant virtual earth buses are grounded. To disable the Groups 5 to 8 , link pins 1 - 2, 3 - 4, 5 - 6 and 7 - 8. 5-14 Modules Issue 3 © AMEK...
  • Page 56 No signal is sent to the back panel. The Group / Master mode operation is as above, except a Group or Master fader has to be open to trigger the signal signalisiation. © AMEK Issue 3 Modules 5-15...
  • Page 57 When the switch is out, Aux 1 & 2 acts as a level / level arrangement (Factory Pre-set). When the switch is pressed in, Aux 1 & 2 are converted to a level / pan arrangement. 5-16 Modules Issue 3 © AMEK...
  • Page 58 15 way D Type connector. This is located on the back panel. The Group / Master mode operation is as above except a Group or Master fader has to be open to trigger the signal signalisiation. © AMEK Issue 3 Modules 5-17...
  • Page 59 When the switch is out, Aux 1 & 2 is fed by a mono mix of left and right (Factory Pre-set). When the switch is pressed in, Aux 1 & 2 are sourced in stereo so Aux 1 is left only and Aux 2 is right only. 5-18 Modules Issue 3 © AMEK...
  • Page 60 1 – 2. Note: - In a four Group console Cleanfeed buses 3 and 4 will be used for Cleanfeed outputs 1 & 2. Only link one bus per modules. © AMEK Issue 3 Modules 5-19...
  • Page 61 1 – 2 (Factory Pre-set). To enable the Group fader start switch; link pins 2 – 3. Group Sends Aux When the switch is pressed in, the Group sends are Aux sends 1 to 4 (Factory Pre-set). 5-20 Modules Issue 3 © AMEK...
  • Page 62 3 – 5 and 4 – 6. P10 configures the left hand side of the Stereo bus and Monitor Returns 1 and 2. P7 configures the right hand side of the Stereo bus and Monitor Returns 3 and 4. © AMEK Issue 3 Modules 5-21...
  • Page 63 Control Monitors or Monitor 2. To select the Control Monitors (Factory Pre-set), link pins 3 – 5 and 4 – 6. To select Monitor 2, link pins 1 – 3 and 2 – 4. 5-22 Modules Issue 3 © AMEK...
  • Page 64 To disable the Dim control, link pins 1 – 2. Fader Start Select To enable the fader start link, pins 2 – 3. To disable the function, link pins 1 – 2 (Factory Pre-set). © AMEK Issue 3 Modules 5-23...
  • Page 65 1 – 3. To enable the comms signal to route to the Monitor 2 output, link pins 4 – 6. To disable the comms to Monitor 2, link pins 2 – 4 (Factory Pre-set). 5-24 Modules Issue 3 © AMEK...
  • Page 66: System Architecture

    © AMEK Issue 3 System Architecture...
  • Page 67 BB100 Meterhood Layouts ....6-3 Power and Ribbon Harness Locations ... . . 6-4 System Architecture Issue 3 © AMEK...
  • Page 68 BB100 Meterhood Layouts © AMEK Issue 3 System Architecture...
  • Page 69 Power and Ribbon Harness Locations To gain access to the power and ribbon harnesses remove the underside panel. See the following diagrams for the location and function of the harnesses. Power Distribution Diagram System Architecture Issue 3 © AMEK...
  • Page 70 Motherboard Harness Locations © AMEK Issue 3 System Architecture...
  • Page 71 Power Distribution and Harness Location (1851) System Architecture Issue 3 © AMEK...
  • Page 72: Maintenance

    © AMEK Issue 3 Maintenance...
  • Page 73 Oscillator Level ......7-3 Clean-Feed Trim ......7-4 Maintenance Issue 3 © AMEK...
  • Page 74: Removing The Modules

    Maintenance There are no user serviceable parts in the console, all maintenance work should be carried out by AMEK or the authorised dealer. The unit should be cleaned with a soft brush around the controls. DO NOT use solvent cleaners under any circumstances.
  • Page 75: Clean-Feed Trim

    The result in cancellation appears on the clean-feed output. Power and Ribbon Harness Location To gain access to the power and ribbon harnesses remove the underside access panel. See Chapter 6 for location and function of harnesses. Maintenance Issue 3 © AMEK...
  • Page 76: Specification

    © AMEK Issue 3 Specifications...
  • Page 77 Technical Specification ..... 8-3 Console Types ......8-3 Specifications Issue 3 © AMEK...
  • Page 78: Technical Specification

    Console Types All specifications for the BB100 console apply to consoles that are installed completely in accordance with Amek’s recommendations. This includes recommendations on power supply cables and grounding. The figures in this specification are typical figures measured on a console, immediately after completing normal production tests.
  • Page 79 Using the Q switch selects either 0.7 or 1.3 Q Factor. HI-PASS Filter The HP switch inserts a HI-PASS filter into the signal path. The -3dB point is fixed at 80Hz at 18dB per octave. hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh hhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhh Specifications Issue 3 © AMEK...
  • Page 80 5. These figures are typical of performance in a normal electromagnetic environment. Performance may be degraded in severe conditions. 6. Amek has an established policy of seeking improvements to designs, specifications and manufacture of its products. Alterations take place continually, often without notice outside the company. Amek’s literature must not be taken as an infallible guide to the specifications available despite a considerable effort to produce up to date information.
  • Page 81 Specifications Issue 3 © AMEK...

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