It does, however, not include retro-fitted accessories. The Manufacturer reserves the right to modify the structure, adjustments or accessories of the harvester as well as the service and maintenance instructions without further notice. Sampo Rosenlew Ltd - 3 -...
a r v e s t e r 2/2012 SR 1046PRO instruction manual Table of contents Introduction Safety precautions Marking of danger points Type marking Technical specifications Certificate on conformity to the EU directives Guarantee Structure and functions of the forest harvester Cut - away picture of the forest harvester Operator control instruments Signs and symbols...
a r v e s t e r 2/2012 SR 1046PRO instruction manual Safety precautions Read carefully these instructions on safety and use before starting to operate the harvester. The time spent becoming familiar with the instructions now will save you money or may even spare you from injury.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Test the brakes as soon as you start, and stop immediately if the brakes or steering operate defectively. Never adjust the seat or joysticks while driving. Never leave the cab while the harvester is moving. Never leave the engine running unattended.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual 400/230 400/230 V Ca. 4 m afety diStanceS when harveSting under open wire power lineS (On side 2 m) The minimum space between the harvester and power lines with voltage must be in accordance with the enclosed illustration, in which the danger zone is darkened.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual distance. Do not try to get on the harvester even if the power in the power lines may seem to have gone off. Remember that open-wire lines never have a ”blown fuse”, but they are always dangerous unless made dead by an electrician.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual 5. Local laws and regulations Before driving the harvester on a public road, make sure that harvester is correctly equipped and applies to the local regulations and laws given for such a vehicle. Machine operator have to be trained to drive and use harvester safely.
a r v e s t e r 2/2012 SR 1046PRO instruction manual Marking of danger points Although an effort has been made to build the forest harvester as safe to use as possible, there are certain risks involved in its use. These are to be kept in mind when operating the harvester.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Danger To avoid danger Symbol Fire In case of fire: - turn off the engine - turn off the main power - extinguish the fire - get help if necessary Fire Extinguish the fire with the fire extinguisher stored under the guard...
a r v e s t e r 2/2012 SR 1046PRO instruction manual Type marking When ordering spare parts or service, always quote the type marking and number shown on the machine plate. When ordering engine parts, also quote the engine number. Write down the serial numbers of the forest harvester and engine on this page (and in the spare parts list).
a r v e s t e r 2/2012 SR 1046PRO instruction manual Technical specifications The base forest harvester with articulated steering includes: the cab, gear box, valves, and crane on the front frame, the engine, pumps and tanks on the rear frame. SR 1046 PRO Weight Weight approx.
SR 1046PRO instruction manual Guarantee Sampo Rosenlew Ltd, later called the Manufacturer, grants a guarantee regarding defects in the material and workmanship. 1. The guarantee period starts as soon as the harvester has been delivered to the customer. 2. The guarantee does not cover: •...
Structure and functions of the forest harvester Structure The Sampo 1046PRO forest harvester has been designed to meet the demands set on the first thinning of forest. It is light and easy to handle, small but with a wide operating range.
a r v e s t e r 2/2012 SR 1046PRO instruction manual Cut - away picture of the forest harvester 8, 9, 1. Final drive 6. Hub motor 11. Hydraulic valve 2. Gearbox Fuel tank 12. Oil tank 3. Hydraulic motor 8.
a r v e s t e r 2/2012 SR 1046PRO instruction manual Operator control instruments Equipment on the instrument panel (fig. 1) Harvesting computer display IQAN system display Engine heater display AC regulator Ignition, starter (and electric stop) Emergency stop Heater thermostat Fan speed regulator Phone outlet...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Equipment on the ceiling (fig. 3) A) Alarm light (yellow) B) Fire extinguishing system light (red) C) Indoor light D) Speaker E) Radio F) PC - 19 -...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Vertical levers (fig. 4) Crane control lever, left V1 Outer boom inwards V2 Outer boom outwards V3 Crane turn left V4 Crane turn right Crane control lever, right O1 Crane lift up O2 Crane lowering down O3 Frame steering left /...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Switches on the push button boards on mini joysticks (fig. 6) Left-side push button board Right-side push button board 19 Programmable (tree species 1) 1 Programmable (preset) 20 Programmable (tree species 2) 2 Programmable (preset) 21 Programmable (color B)
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Joystick switches on vertical levers (fig. 7) Vertical lever switches when the harvester Vertical lever switches when the harvester head does not have a rear knife B. head has a rear knife C.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Joysticks switches on the EME levers (fig. 8) 1 Saw 21 Programmable (quality 1) 2 Programmable (tree species 1) 22 Programmable (quality 2) 3 Programmable (tree species 2) 26 Programmable (quality 3) 4 Programmable (tree species 3) 24 Programmable (quality 4)
a r v e s t e r 2/2012 SR 1046PRO instruction manual Signs and symbols Glow Hour gauge Suction filter Pressure filter Return filter Hydraulic oil level Hydraulic oil temp. Fuel Seat heating Windscreen washer Ignition lock Diesel engine stop Oil pressure Charge Engine revolutions...
a r v e s t e r 2/2012 SR 1046PRO instruction manual Operation and Adjustments The harvester functions have been divided into two different functioning environments: harvesting in forest and longer-range driving. The difference between these operating environments is in automation.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Seat has several adjustments (fig. 10) 1. To adjust the fore and aft position of the seat, lift lever A and move the seat in the required direction.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual B r a k e s w h i l e d r i v i n g and harvesting (fig. 12) The harvester has negative hydraulic brakes. Braking power is generated by springs, and the brakes are released using hydraulics.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Traction transmission Engine power is transmitted to the consecu- tive work and drive pumps by means of a flexi switch. From the pump to the hydraulic motor of the gear box the power is transmitted by means of liquid.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Starting of the engine (Fig. 14) The forest harvester is equipped with a safety ignition system, which prevents the harvester from moving with the engine being started. It allows the start-up to take place only when the drive pedal is not pressed.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Main power switch (Fig. 15) Controls Electricity for the Whole Forest Harvester There is an electric main power switch to control the electrical instruments of the harvester. It is located on the left-hand side, behind the rear wheel inside a closed box.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Working lights You can select the number of the working lights that are on using the working light switches on the instrument panel (figure 2, switches J, K and L). For the working lights controlled by switch J, it is possible to use a so-called delayed light function by leaving these lights on before turning the main power switch off.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Towing (fig. 17) Allowed from Towing Points Only The harvester may be towed from desig- nated points only. When towing backward, the towline is put around the pin as shown in fig.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Engine, source of power The engine is a water-cooled, four-stroke Common rail diesel. For a more detailed description of the engine, see the engine manual. Power is transmitted from the rear of the engine to the working hydraulics and traction transmission pumps.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Daily Checks of the Engine (Fig. 20) Lubrication System It is of utmost importance to use correct lubri- cating oil types, in accordance with the load placed on the engine. See Lubrication Table under ”Maintenance”.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Fire extinguishers The harvester is supplied with two portable 6-kg fire extinguishers. They are located above the rear wheel inside a side guard that opens backwards. The extinguishers shall be checked every six months by an authorised service outlet.
a r v e s t e r 2/2012 SR 1046PRO instruction manual Hydraulics Hydraulics is divided in traction and working hydraulics. They have a joint oil tank on the rear frame of the harvester. Traction hydraulics (fig. 22) includes a suction filter, drive pump, distributor valve, five direc- tional valves, a hydraulic motor at the front and hub motors at the rear.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual The operations of the brakes and the front differential lock (fig. 24) are controlled by directional valves. The cylinder in the diffe- rential lock is dual-functioning and when disengaged, the pressure is on the side of the cylinder shaft.
a r v e s t e r 2/2012 SR 1046PRO instruction manual Electricity Fuses The fuses F1-F54 are located on the circuit board below the side instrument panel. The fuses F55-F60 are located in the trailer next to the starting motor. F1 15A +12 V outlet cab Measuring cutters loading...
a r v e s t e r 2/2012 SR 1046PRO instruction manual Iqan control system The Iqan monitor consists of the following elements: monitor display A bottom F1-F4 buttons B OK button C and the arrow buttons above and below it D Menu button E at the bottom right (three horizontal lines) Back button F (arrow to the left) The display brightness can be adjusted by pressing the Menu button and selecting the back-...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual There are seven types of notifications and warnings. The type Message is the least serious and Critical is the most serious. The important notifications are always shown before the less criti- cal ones.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual MAIN MENU The menus contain the base machine setup, input and output measurements, settings and module status and related logs. The menus can be acces- sed by pressing the Menu button (three horizontal lines).
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a r v e s t e r 2/2012 SR 1046PRO instruction manual MEASURING You can measure the sensors and valves connected to the Iqan control system by pressing F2 in the main menu. First, a page with different measure- ment groups such as crane, joysticks, steering/rota- tor etc.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Adjusting a parameter You are now on the page where the actual adjustment is done. You can move from one para- meter to be adjusted to the next by pressing the OK button repeatedly. When you are at the parameter you want to adjust, press the up or down arrow button.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual SUBMENUS The images and text at the bottom of the main display indicate the functions of the F1-F4 buttons in each display. The purpose of these submenu displays is to provide you with some of the most important facts collected on templates.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Diesel temperatures, oil pressure and operating hours When you press the F2 button in the main display, a page opens displaying the diesel engine coolant temperature, fuel tempe- rature, intake air temperature and oil pressure.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Parameters in the iqan control system Below you can find a list with explanations of the data adjustable and observable on the display. INPUTS Voltage Inputs: VIN Tilt Sensor [°] The crane side tilt sensor (range -15°...+15°) VIN Hand throttle Select the diesel engine revolution direction...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Joystick Inputs: JS Steering/Rotator [%] Articulated steering/ Rotator JS Lift [%] Crane lift JS Harvester Head [%] Head open/closed JS Slew [%] Crane slew JS Jib [%] Crane jib JS-Tilt [%] Crane side tilt...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual FP Dampening Side tilt Dampening of the vibration in the crane side tilt. Prevents the vibration from the hand from transferring to the crane. The greater the value, the greater the hand vibration that is dampened FP Steering power limit Deceleration of the frame steering speed to the value...
a r v e s t e r 2/2012 SR 1046PRO instruction manual Service and maintenance Safety Installations and adjustments may be carried out only by a person with the required skills and qualifications and the necessary knowledge of the machine in question. Installations and adjustments as well as repairs must be carried out when the engine is stopped and the key removed from the ignition.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual S e r v i c e m e a s u r e s daily or every 8 hours 1. Checking of the engine oil level Stop the engine on level ground and wait for a few minutes.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual 5. Cleaning of radiator grilles Depending on the operating environment, the radiator grilles shall be cleaned often enough to prevent the engine from over- heating. Clean the rear cog screen and the removable grille using compressed air or a brush (fig.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Service measures weekly or every 50 hours 1. All daily service measures The service measures to be taken every 50 hours include all the measures listed in service measures daily or every 8 hours.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual 4. Checking of the condition of traction transmission Check the attachment of final drives, drive shafts and gearbox. Ensure there are no cracks. Check the attachment of the hydraulic pump and motors in traction transmission.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual the engine and disengage the brakes. Make sure the clearance in the lower brake shoe is approx. 1 mm. Adjustments can be made by turning limiter B. Adjust the clearance in the upper brake shoe using adjusting screw A.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual 2. Changing of engine oil and filter Keep the engine running until it warms up. Open the drain plugs A in the underpan and the engine sump . Drain the oil into a pan. When all the oil has been drained, close the drain plug with a new gasket (fig.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual 5. Replacing Of The Hydraulic Oil Filters For more information on filter replacement, see items Service Measures Every 1000 Hours. 6. Checking Of Screw Tightness After The First 500 Operating Hours Screw tightness in the crane and joint shall be checked after the first 500 operating hours.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual The hydraulic oil does not need to be drained when changing the filters. When changing the suction filter in the traction hydraulics, you need a pan to collect about 1.5 litres of oil that is drained.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual 2. Changing of the oil in the final drives Clean around control opening A, breather B and oil drain C. Remove the protective plugs and drain the oil into a pan. Remove and clean magnetic plug D.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual four fixing screws on the filter cover. The cover is spring loaded, which means the screws shall be unscrewed evenly. Remove the fixing nut at the bottom of the filter element and change the filter cartridge (fig.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Service measures every 6 months The fire extinguishers shall be serviced every 6 months or more often if so stipulated in local regulations. Service measures every 1 year If the harvester is equipped with an automatic extinguishing system, it shall be serviced as instructed by the Manufacturer.
a r v e s t e r 2/2012 SR 1046PRO instruction manual Lubrication Do not lubricate while the engine is running. Remove the ignition key before starting lubricating. The table below gives recommended lubricants to be used in different temperatures. The table also gives different types of air conditioning liquids, although they do not normally have to be changed.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Lubrication diagrams Ref. Point Interval (h) Harvester head Daily Crane Drive shafts Differential lock Final drives 1 500 Gear box 1 000 Brakes Steering cylinders Joint Hydraulics 1 000 Frame lock Engine...
a r v e s t e r 2/2012 SR 1046PRO instruction manual Summary of periodical procedures The summary always includes checks and service performed at shorter intervals. For more detailed crane and harvester head service instructions, see the respective manuals. Every 1 000 hours: Daily or every 8 hours: 1.
a r v e s t e r 2/2012 SR 1046PRO instruction manual Storage when not in use In case of a longer storage, the pre-storage service is recommended . The pre-storage service can be divided into three parts, in order of performance: cleaning, checking and protection. Cleaning: Dirt is efficiently removed from a dry harvester by compressed air.
a r v e s t e r 2/2012 SR 1046PRO instruction manual Recommended tools and accessories Recommended accessories • Pulse sensors • Inductive sensors • Light bulbs • Connection relays • Gaskets and packing For the saw • Chains •...
a r v e s t e r 2/2012 SR 1046PRO instruction manual Battery The gas generated by the battery is very explosive. Avoid open fire and sparks in the vicinity of the battery. When servicing an electrical instrument, disconnect the negative cable of the battery. Checking of the charge state of the battery During harvesting the engine recharging equipment keeps the battery charged.
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a r v e s t e r 2/2012 SR 1046PRO instruction manual Using of auxiliary battery If additional power is needed for starting, proceed as follows: As a source of additional power use 24 V input for example: another 24V vehicle, startbooster or two 12V batteries in series.
a r v e s t e r 2/2012 SR 1046PRO instruction manual Electric diagram - 71 -...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual 1046PRO ELECTRICAL PARTS MCI module park light right front Mitron MCKC03 switch module park light left back Mitron MCC Head module park light right back Pc 24Vdc drive light left Pc 12Vdc drive light right...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual iqan XA2 heater device blower blinker left extra heater drive light left front extra heater water pump drive light right front windscreen sweep fuelpumps windscreen wash drive light long left hydraulics fullpump drive light long right heater device blower 12V, new AC...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual brake blower resistor measuring device body link slow sensor rpm diesel 8k fan rpm, Eber boom automatic on /off 5,5K fan rpm elecrtical room light 470 fan rpm drive/thresing switch 12K fan rpm 1 lift boom end delay...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual drive pump forward X2:4 boom tilt sensor +5V pressure pump 1 on off X2:5 boom tilt sensor -5V pressure pump 2 propo X2:6 boom tilt sensor signal pump 3 tree handling drive pump back X3:1...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual X10:4 worklight X16:3 P1 foot pedal ground -Vref X10:5 worklight roof extra top X16:4 P1 foot pedal signal X10:6 worklight roof top X16:5 P2 foot pedal ground -Vref X10:7 empty X16:6...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual X22:11 foot pedal signal P2 X25:4 windscreen gear 2 X22:12 Rpm signal X25:5 windscreen ground X22:13 boom tilt sensor signal X22:14 address 0 X26:1 Can H joystics X22:15 ground X26:2 Can L joystics...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual X27:29 Can L CTA X36:2 phone system +12V X27:30 fuel sensor signal X36:3 printer +12V X27:31 hydr.temperature signal X36:4 cabin socket +12V X27:32 park lights X36:5 RPM diesel signal X27:33 optio X36:6 radio +12V X27:34 motor heater +24V...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual X47:7 blinker relay 49a pole x42:1 optio X47:8 alarm relay x42:2 optio X47:9 blinker relay 49 x42:3 optio x42:4 steering left X48:1 lubrication system x42:5 optio X48:2 windscreen back current x42:6 optio...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual X58:23 motor heater start signal X67:1 fire protection shoot +24V X58:24 motor heater diagnostic X67:2 fire protection shoot ground X58:25 motor heater control cabin blower X58:26 hydr.full pump switch X68:1 empty X58:27 hydr.full pump solenoid...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual x79:8 +24V x79:66 x79:9 +24V x79:67 x79:10 ground x79:68 x79:11 ground x79:69 x79:12 x79:70 x79:13 x79:71 x79:14 x79:72 x79:15 x79:73 x79:16 x79:74 x79:17 x79:75 x79:18 x79:76 x79:19 x79:77 x79:20 x79:78...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual X87:3 MD3 Vin E X91:9 empty X87:4 MD3 Vin F X87:5 +Bat iqan joystics X92:1 boom light +24V X87:6 -Bat iqan joystics X92:2 boom light ground X87:7 drive direction foot pedal X92:3 boom bottom light +24V right...
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a r v e s t e r 2/2012 SR 1046PRO instruction manual X102:1 air-conditioning thermostat X102:2 air-conditioning thermostat X102:3 air-conditioning thermostat ground X103:1 fan speed switch +24v X103:2 fan speed 1 X103:3 fan speed 2 X103:4 fan speed 3 X103:5 fan speed 4 X104:1 air-conditioning on/off X104:2 air-conditioning on/off...
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