Cruisair Zephyr Installation And Operation Manual
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Cruisair Zephyr Installation And Operation Manual

Cruisair Zephyr Installation And Operation Manual

Cruisair zephyr (zf) & cuddy dc built-in marine air conditioning system
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Zephyr (ZF) & Cuddy dc
O
INSTALLATION • OPERATION
Zephyr & Cuddy dc Self-Contained
Cooling Only A/C Kits
Revised: 5-11-07
L-2028

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Summary of Contents for Cruisair Zephyr

  • Page 1 Zephyr (ZF) & Cuddy dc INSTALLATION • OPERATION Zephyr & Cuddy dc Self-Contained Cooling Only A/C Kits Revised: 5-11-07 L-2028...

  • Page 3: Table Of Contents

    Zephyr and Cuddy dc Units • Maintenance Seawater Strainer ............. 12 Condenser Coil Cleaning ..........12 Return Air Filters ............... 12 Winterization ..............12 Zephyr and Cuddy dc Kits • Parts List Owner’s Limited Warranty Limited Warranty Periods Descriptions of Figures Cruisair Worldwide Service Dealer Locator...

  • Page 4: Zephyr And Cuddy Dc Units • Installation

    The new Cuddy dc marine air conditioner is very similar to must be taken not to kink or break the copper cap tube when the standard Zephyr but is unique in one way–it is designed to uncoiling the sensing bulb. The cap tube is hollow and kinking be run on 12VDC battery power.

  • Page 5: Placement Of System

    housing an engine or generator, nor in a bilge, unless the you locate the supply air grill as high as possible in the cabin. drain is connected properly to a sealed condensate or shower Figure 1a at the back of this manual shows the single duct sump pump.

  • Page 6: How It Works

    6. Install the condensate drain hose downhill from the unit These space allowances are suggested minimums. Enough and aft to a sump - hose should have a trap. space should be allocated for installation and serviceability. See Figure 2 at the back of this manual for space allowances 7.

  • Page 7: Ducting

    AC Powered Zephyr nected to the boat’s bonding system to prevent corrosion due All Zephyr units have a five position terminal strip mounted to stray electrical current. There is a bonding ground stud on inside the electric box. The terminal strip is labeled for proper the Dedicated Power Module.

  • Page 8: Electrical System And Wiring For Dc Powered Cuddy Dc

    block. This connection must be made per ABYC specifica- board, per ABYC E-9. Use a 60 amp breaker for 12 VDC tions. All pumps, metallic valves and fittings in the seawater systems. This provides protection from possible short circuits. circuit that are isolated from the air conditioning unit by PVC When dockside, the Cuddy dc unit can operate against the or rubber hoses must be individually bonded to the boat’s batteries while using the AC battery charger (50 amp min) as...

  • Page 9: Installation Checklist (Review Prior To And After Installation)

    (each 90° elbow is equivalent in pressure no excess drop to 2.5' of hose and a 90° elbow on the pump outlet is Electrical for AC Powered Zephyr equivalent to 20' of hose). • All butt connections on pump wire tightly crimped and heat 8.

  • Page 10: Zephyr And Cuddy Dc Units • Operation

    Zephyr and Cuddy dc Units • Operation Operation 4. Cuddy dc plugs are not connected tightly (DC unit only). Check polarized plugs from unit to pump, power Manual Control Panel Operation: module, and control. There should be an audible “snap”...
  • Page 11 Problem: No cooling. Possible Reason/Solution 1. Selector knob may not be in “cool” position. Reset selector knob. 2. Temperature set point is above ambient temperature. Lower temperature setting. 3. Obstructed water flow. Clean seawater strainer. Check for good steady flow from overboard discharge. 4.

  • Page 12: Zephyr And Cuddy Dc Units • Maintenance

    Zephyr and Cuddy dc Units • Maintenance Seawater Strainer Note: Collect all discharged liquids and recycle or dispose of in a Ensure that the pump receives adequate seawater flow by proper manner. regularly cleaning the strainer basket. Periodically check the overboard discharge for a steady stream of water.

  • Page 13: Zephyr And Cuddy Dc Kits • Parts List

    -OR- -OR- (kit has one control, 115V or 220V) 222-110093 ZFSA1-ZCB 220V 3-Knob Mech. Control Kits (sold separately) are for use with Cuddy dc or Zephyr 3.5K units only: 334220 Thru Hull, 5/8" Plastic 226-000301 Air Distribution Kit - Black (includes next 3 items) 226-600006 Hose, Seawater 5/8"...
  • Page 14 Zephyr ZF12 Kits ZF12 115V, or ZF12CK 220V/50Hz Condensate hose barb assembly with 4 mounting brackets included with unit. Description 226-600015 6" Ducting, Insulated Flexible 229-800025 Transition Box ABS 12x6x4.5 228-700017 6" ABS Oblong Transition Ring 217-300131 12x6TV Alum Supply Air Grill...

  • Page 15: Owner's Limited Warranty

    Owner’s Limited Warranty As hereinafter described, Dometic Environmental Corporation limits the duration of any implied warranty to the duration of the underlying express warranty and also disclaims any liability for consequential or incidental damages arising from any application, installation, use or malfunction of any warranted product. Section I goods are used.
  • Page 16 All Dometic components bear a data plate on which there are model and serial numbers. The serial number is date Dometic Environmental Corporation (Dometic) manufacturers of Cruisair, Dometic coded. To determine whether or not any Dometic component Auxiliary A/C, Dometic Refrigerators and Freezers, Eskimo Ice, Grunert, Marine...

  • Page 17: Limited Warranty Periods

    Proof of original purchase may be required. Replacement parts, such as filters, fuses and MOVs, are not covered under our warranty. Fuses and MOVs are used as safety devices to protect Cruisair equipment against over-current conditions caused by lightning or inductive switching environments.

  • Page 18: Descriptions Of Figures

    Descriptions of Figures Fig. 1a Single Duct Installation Fig. 1b Dual Duct Installation Fig. 2 Spacing Allowances & Unit Dimensions for Mounting Fig. 3 Component Identification Fig. 4 Mounting Bracket Drawing Fig. 5 Condensate Drain Drawing Fig. 6 Three-Knob Switch Assembly Fig.
  • Page 19 Fig. 1a - Typical Single Duct Installation for ZF3.5-5 Fig. 1b- Typical Dual Duct Installation for ZF10-16 Fig. 2 - Spacing Allowances & Unit Dimensions for Mounting DIMENSIONS Unit Capacity 3,500 BTU 5,000 BTU 10,000 BTU 12,000 BTU 16,000 BTU (in/mm) (in/mm) (in/mm)
  • Page 20 Fig. 3 - Component Identification Fig. 4 - Mounting Bracket Fig. 5 - Condensate Drain L-2028 English...
  • Page 21 Fig. 6 - Three-Knob Switch Assembly Fig. 7 - Two-Knob Switch Assembly 2 Knob Switch 2" 3 Knob Switch L-2028 English...
  • Page 22 Fig. 8 - Wiring Diagram of ZF3.5 L-2028 English...
  • Page 23 Fig. 9- ZF5 Wiring Diagram Fig. 10 - ZF10-16 Wiring Diagram ALL WIRES 12 GA ALL WIRES 12 GA UNLESS OTHERWISE NOTED UNLESS OTHERWISE NOTED L-2028 English...
  • Page 24 Fig. 11- Wiring Diagram for Cuddy dc CD3.5HV 12VDC L-2028 English...
  • Page 25 Fig. 12- Seawater Pump & Plumbing Diagrams Fig. 13a - Seawater Kit Installation for ZF3.5-12 Fig. 13b - Seawater Kit Installation for ZF16 L-2028 English...

  • Page 26: Electrical Specifications

    Fig. 14 - Dedicated Power Module (DPM) Specs Tables for Use With Cuddy dc Systems Only Electrical Specifications Output Waveform ..........Modified Sine-Wave Output Power ............. 600W Continuous Output Surge Rating ......... 1200W for 1 sec Output Voltage ........... 115VAC ± 10% Output Frequency ..........

  • Page 27: Cruisair Worldwide Service Dealer Locator

    Cruisair Worldwide Service Dealer Locator The majority of the service listings displayed for the United States are key members of the national Cruisair distributor or master dealer network. If you need service, please contact the closest company shown. In most cases they will direct you to a local dealer or service port.
  • Page 28 Iowa Minnesota New York Midwest Marine Supply Midwest Cruisair Nautical Air, Inc. Location: St. Clair Shores, Michigan, USA Location: Red Wing, Minnesota, USA Location: Farmingdale, New York, USA Phone: (586) 778-8950 Territory: Minnesota and Western Wisconsin Territory: CT, DE (N. of Sassafras River), IO, IL, MD (N.of...
  • Page 29 Web: www.aironhvac.com Web: www.midwestmarinesupply.com Ontario Mantech Wisconsin (West) J & S Marine Sales & Service Location: Dubai, United Arab Emirates Midwest Cruisair Location: Detroit, Michigan, USA Phone: +(971) 4-3332-542 Location: Red Wing, Minnesota, USA Fax: +(971) 4-3330-649 Phone: (586) 463-3400...
  • Page 30 E-mail: caybvi@candwbvi.net Web: www.partsandpower.com Fax: 86-756 3222471 Web: www.cayelectronics.com Reefco, Inc. E-mail: zh-sales@tripower.com; zhtritex@vip.163.com Centro Cruisair de Puerto Rico Location: , St. Thomas, US Virgin Islands Web: www.tritex.com.sg Location: Santurce, Puerto Rico Phone: (340) 776-0038 Columbia Phone: 787-727-3637 Fax: (340) 776-0038...
  • Page 31 Dometic Marine – Italy, Sales Company Cyprus Greece Location: Milano, Italy Dometic Marine - United Kingdom, Sales Dometic Marine - United Kingdom, Sales Phone: 39 0362 44182 Company Company Fax: 39 0362 452226 Location: Poole, Dorset, England Location: Poole, Dorset, England E-mail: marine.info@dometic.it Web:...
  • Page 32 Web: www.whiting.co.nz Web: www.powercool.org Southern California Marine Enterprises Norway Puerto Rico Location: San Diego, California, USA Refnor A.S. Centro Cruisair de Puerto Rico Phone: 619-224-2869 Location: Østerås, Norway Location: Santurce, Puerto Rico Fax: 619-226-0496 Phone: 47-67 14 07 50 Phone:...
  • Page 33 Refnor A.S. Thailand Uruguay Location: Østerås, Norway Thai Kolon Co. Ltd. Trimer S.A. Phone: 47-67 14 07 50 Location: Bangkok, Thailand Location: Buenos Aires, Argentina Fax: 47-67 14 70 88 E-mail: refnor.as@c2i.net Phone: 66-2-745-6468-77 (10 lines) Phone: 5411-4580-0444 Fax: 66-2-745-6152 Fax: 5411-4580-0440 Singapore...
  • Page 36 Dometic Environmental Corporation P.O. Box 15299 • Richmond, VA 23227 USA Phone: 804-746-1313 • Facsimile: 804-746-7248 • www.cruisair.com • sales@cruisair.com United States & Canada Service Only: 8:00 AM to 5:00 PM Eastern Time: 804-746-1313 24/7 A/C SERVICE HOTLINE: 5:00PM to 8:00 AM: 888-440-4494 International Sales &...

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