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Camcorp HVP Instruction, Operations & Maintenance Manual

High volume pulse dust collector baghouse
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MODEL HVP
(HIGH VOLUME PULSE)
DUST COLLECTOR BAGHOUSE
INSTRUCTION, OPERATIONS &
MAINTENANCE MANUAL
CLEAN AIR MANAGEMENT COMPANY, INC.
8224 Nieman Road i Lenexa, Kansas 66214 Phone: 913-831-0740 Fax: 913-831-9271

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  • Page 1 MODEL HVP (HIGH VOLUME PULSE) DUST COLLECTOR BAGHOUSE INSTRUCTION, OPERATIONS & MAINTENANCE MANUAL CLEAN AIR MANAGEMENT COMPANY, INC. 8224 Nieman Road i Lenexa, Kansas 66214 Phone: 913-831-0740 Fax: 913-831-9271...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS RECEIVING & INSPECTION OF UNIT ............... 1-1 SAFETY INFORMATION ..................... 2-1 OPERATING PRINCIPLE & SECTION/PARTS DETAIL........... 3-1 ON SITE STORAGE RECOMMENDATIONS ............. 4-1 SETTING UP YOUR UNIT.................... 5-1 BAG & CAGE INSTALLATION ................... 6-1 START-UP CHECK LIST ....................7-1 START-UP DUST CONTROL SYSTEMS ..............
  • Page 3 ANY CLAIM FOR DAMAGE IN TRANSIT OR SHORTAGES MUST BE BROUGHT AGAINST THE CARRIER BY THE PURCHASER. Once your claim has been filed with the carrier contact CAMCORP to notify us of the problem(s), and then we will advise the appropriate repair procedure or recommend it to be returned to the factory depending on the extent of damage.

  • Page 4: Safety Information

    The safety features may include, but not necessarily be limited to: guards, access doors and covers, explosions vents, warning decals, cautions decals, and advisory decals. Replacement safety features are available from the following: CAMCORP Inc. 8224 Nieman Road Lenexa, KS 66214 Phone: 913-831-0740...
  • Page 5 OPERATION PRINCIPLE A. Solids laden air or gases enter the unit at the hopper or housing inlet. B. Air passes through the filter media. C. Solids are retained on the filter media surface. D. Cleaning consists of a rotating pulse arm with nozzles positioned over the bags that randomly pulses 7-8”...
  • Page 6 CAMCORP HVP (High Volume Pulse) Cleaning Mechanism Components Item Quantity Description Pulse Arm (Size Determined by Model) Pulse Arm (Size Determined by Model) 8” OD Rotary Spool Section 8” OD Arm Rotation Support 8” Diaphragm Valve Solenoid Valve – NEMA 4 or NEMA 9 Tank Assembly (Size Determined by Model) 2”...
  • Page 7 CLEAN AIR MANAGEMENT COMPANY, INC. 8224 Nieman Road i Lenexa, Kansas 66214 Phone: 913-831-0740 Fax: 913-831-9271...
  • Page 8 CLEAN AIR MANAGEMENT COMPANY, INC. 8224 Nieman Road i Lenexa, Kansas 66214 Phone: 913-831-0740 Fax: 913-831-9271...

  • Page 9: On Site Storage Recommendations

    ON SITE STORAGE RECOMMENDATIONS Baghouse and Housing 1. Housing can be stored outside. 2. Equipment must be blocked up to keep the flanges out of the dirt. 3. Many units are supplied with a plain finish bare steel interior. If storage of more than two week is anticipated, the interior should be prime coated before storage.
  • Page 10 ON SITE STORAGE RECOMMENDATIONS (continued) IV. Fan and Fan Accessories 1. Fans can be stored outside on a pallet or skid to keep out of water and dirt. 2. Equipment should be covered with a tarp to protect from the bags. 3.
  • Page 11 ON SITE STORAGE RECOMMENDATIONS (continued) IX. Butterfly (Wafer Valve) 1. All limit switches, solenoids, and air cylinder ports must be capped and taped to prevent any moisture or dirt from entering. 2. Unit can be stored outside provided it is covered with a tarp and is on a pallet or skid to keep it out of the water and dirt and sunlight.

  • Page 12: Setting Up Your Unit

    SETTING UP YOUR UNIT CAMCORP dust collectors are shipped in various states of assembly depending on the size and configuration of the unit. Before attempting to move the dust collector or any of its sections, review both the certified general assembly drawing supplied with your unit and the rigging and lifting guidelines included in this manual.
  • Page 13 Platform Installation: The platform, ladder, handrail, and bracing are to be installed as shown on the special platform detail provided. Use the part ID’s to locate the parts in the proper location. Explosion Vents (where applicable): 1. Figure 6 – The explosion vents are attached with a minimum of standard steel fasteners for shipment.
  • Page 14 Electrical: A 120-volt, 60-Hertz, 1-Amp circuit is required to operate the dust collector’s Solid State Timer. A 230/460V 3-phase circuit is required to run the Pulse Arm drive motor and the Cleaning Air PD (Positive Displacement) pump motor. Note: The Adjustable Timer needs to be mounting were the Pressure Gauge on the PD Pump is visible.
  • Page 15 Required line size as follows: Air Supply Model: Pipe Diameter HVP48 thru 112 1” HVP 152 thru 256 1-1/2” HVP 312 thru 504 2” Auxiliary Equipment: All auxiliary equipment must be installed according to its manufacturer’s specifications and interlocked with the entire system as needed. Direction of rotation of each item must be checked prior to start-up of the entire system.
  • Page 16 TOP LOAD BAG AND CAGE INSTALLATION 1. Inspect the cage for any signs of damage, warping, bent wires, or missing welds. 2. Inspect the filter bag for any signs of mold, mildew, ripped seams, or holes. 3. Lower the closed end of the bag through the hole in the tube sheet. 4.

  • Page 17: Start-Up Checklist

    START-UP CHECKLIST 1. Installation Make sure the unit is secured to grade. The ladder(s) and platform(s) must be tightened and set up according to OSHA requirements. Ducting and piping must be secured and routed out of the way of traffic whenever possible to avoid injury. Ducting must also be free of all debris including moisture.
  • Page 18 5. Exterior of dust collector A. Access doors, inspection ports, and relief vents should seat effectively to prevent leakage. B. All bolts must be properly tightened. C. Operate any equipment connected to the dust discharge of the dust collector. Check the rotation of any motor driven equipment such as rotary airlocks, horizontal unloading valves, live bottom bin activators, and screw conveyors.

  • Page 19: Start-Up Dust Control Systems

    START-UP DUST CONTROL SYSTEMS 1. Fan or blower system A. Start the fan or blower and check rotation. B. Check dust pickup points for proper suction; balance airflow in individual ducts. C. Check for air leakage at all flanged connections. 2.
  • Page 20 H. Observe the manometer or magnahelic differential pressure gauge reading. As the new filter bags become coated with dust, the efficiency of the filtering action increases, and the differential pressure across the filter bags will also increase. Slowly bring the collector to full load and note the final pressure drop across the filter bags.

  • Page 21: Shutdown Procedures

    SHUT-DOWN PROCEDURES 1. Dust control systems Reverse start-up procedure, shut down fan, then after 5 or 10 minute delay, shut down the PD pump and pulse arm drive motor. 2. Pneumatic systems Reverse start-up procedure, shut down fan, then after 5 or 10 minute delay, shut down the reverse air fan and sweep arm drive motor.

  • Page 22: Troubleshooting The Dust Collector

    TROUBLESHOOTING THE DUST COLLECTOR I. Excessive pressure drop across filter bags The differential pressure gauge or manometer on your dust collector should read 6” w.g. or less. Higher readings and/or steadily increasing readings are an indication that the main airflow through the dust collector may be restricted, and a potential process problem such as poor suction at duct pickup points may exist.
  • Page 23 If the pressure drop is not lower when the main fan is started again, take the bags out of the collector and remove the caked dust by special dry-cleaning. Information pertaining to filter bag cleaning may be obtained by calling your CAMCORP sales representative. 10-2 CLEAN AIR MANAGEMENT COMPANY, INC.
  • Page 24 TROUBLESHOOTING THE DUST COLLECTOR (continued) II. Extremely Low Pressure Drop A. Pressure Gauge Check the differential pressure gauge or manometer and the tubing leading to the dust collector as in I-A of this section. B. Holes in Filter Bags or Bags Incorrectly Installed. Inspect the filter bags for holes, rips, tears, or excessive wear.
  • Page 25 TROUBLESHOOTING THE DUST COLLECTOR (continued) B. Residual Dust If dust has gotten into the clean air plenum because of a dropped or torn bag, hole in tube sheet, etc., the pulse air may stir up the dust and allow it to escape into the clean air exhaust.

  • Page 26: Toubleshooting The Cleaning Mechanism

    TROUBLESHOOTING THE CLEANING MECHANISM 1. Diaphragm Valve – Pulsing Failure. The Diaphragm assembly consists of (3) components. The main diaphragm valve, the secondary diaphragm valve, and the solenoid valve. Troubleshooting recommendations as follows: A. Main Diaphragm and Secondary Diaphragm: 1. Diaphragm Valve Bleeding Air – Disassemble and inspect both diaphragms for ruptured valves or air bleed holes are restricted.
  • Page 27 3. Positive Displacement (PD) Pump - Following is a list of possible Symptoms and Troubleshooting Solutions. Symptom Possible Causes Possible Sources Noisiness Rotor-to-Rotor Rust Build up or Rotors Contact Rotors Out of Time Excessive Pressure Ratio Failed Bearings (s) Failed Gears Failing Bearing (s) Faulty Installation Non-spec Oil...
  • Page 28 Symptom Possible Causes Possible Sources Poor Performance Restricted Inlet Clogged Filter Element Collapsed Inlet Hose Erroneous Pressure Loose Gauge Connection Gauge Movement Damaged Gauge Inaccurately Calibrated Air Leakage Improper Relief Valve Setting Blown Gaskets Loose Piping Joints Insufficient Rotor Wrong Sheave Set Speed Wrong Motor Speed Slipping Belts...
  • Page 29 Symptom Possible Causes Possible Sources Overheating Excessive Pressure Clogged Filter Element Ratio Collapsed Inlet Hose Clogged Dust Vent Filter Undersized Dust Vent Filter Clogged Diffusion Pads Insufficient Rotor Wrong Sheave Set Speed Wrong Motor Speed Slipping Belts 4. Pulse Arm Drive – Motor not rotating. A.

  • Page 30: Safety Recommendations

    SAFETY RECOMMENDATIONS Because this unit may be under pressure, do not attempt to open any device doors or panels while fans or blowers are running. If your unit is equipped with a discharge auger or an airlock, be sure chain guards are installed before start-up and servicing is attempted only after electrical power is locked out.

  • Page 31: Routine Maintenance

    ROUTINE MAINTENANCE A. Inspection Frequency will vary as widely as there are operating conditions. In general proceed as follows: 1. Daily – Check unit differential pressure. 2. Weekly – Verify that the pulse arm drive and PD Pump are operating properly.

  • Page 32: Component Iom Manuals

    COMPONENT IOM MANUALS MORSE RAIDER WORM GEAR SPEED REDUCER (Maintenance)......1-8 MARTIN TORQUE LIMITER CLUTCH ..............7-10 AMERICAN CONTROL PRODUCTS TIMER ............11-12 DUROFLOW POSITIVE DISPLACEMENT BLOWER (IOM) ....... 13-48 14-1 CLEAN AIR MANAGEMENT COMPANY, INC. 8224 Nieman Road i Lenexa, Kansas 66214 Phone: 913-831-0740 Fax: 913-831-9271...
  • Page 33 Emerson Power Transmission F O R M P O Box 687 8721 MAYSVILLE, KY 41056 March 2003 Phone: 800-626-2093 ® www.emerson-ept.com MAINTENANCE INSTRUCTIONS FOR WORM GEAR SPEED REDUCERS Center Distances 1.33, 1.54, 1.75, 2.06, 2.37, 2.62, 3.00, 3.25 3.75, 4.50, 5.16 and 6.00 ™...
  • Page 34 INTRODUCTION The following instructions apply to RAIDER ® Worm Gear Speed Reducers. When ordering parts or requesting information be sure to provide all the data stamped on the reducer nameplate. EQUIPMENT REQUIRED In addition to standard Mechanic's tools, the following equipment is required: arbor press, wheel puller, torque wrench, dial indicator, seal driver, bluing, adhesive sealant, snap ring pliers for internal and external rings.
  • Page 35 3. High speed shaft (worm shaft) removal: C-Flange units 1.33 C.D. through 3.25 C.D.: Use a small chisel to make a groove in the stamped steel cover opposite the motor flange. Pry off the cover. Remove internal snap ring from housing bore. Remove motor flange. Using a plastic hammer, gently tap on the motor end of the shaft to feed worm shaft assembly through housing and out.
  • Page 36 D. Work seal loose. Be careful to keep all metal or dirt particles from entering unit. Remove old sealing compound from seal seat if it is present. Also remove burrs and sharp edges from shaft. Clean with rag moistened with solvent. Do not use abrasive material on shaft seal contacting surface.
  • Page 37 Lubricate Bearing Bores of Housing. Sub-assemble the rear bearing onto worm shaft. Lock rear bearing onto shaft with external snap ring. Insert shaft assembly from opposite extension end into housing until bearing is seated against shoulder in bore. Lock shaft assembly in housing bore with internal snap ring. Coat outside diameter of stamped steel endcover with adhesive sealant (except, if end cover is rubber coated DO NOT use sealant) and press into input bore opposite extension, until flush with housing.
  • Page 38 4. Seals - To reassemble seals to unit, see Parts Service Steps on Page 3. 5. Motorized Coupling Adapter Reassemble using the original dimensions determined under "General Instructions" on Page 2. 6. Final Inspection A. Turn the gear train by hand as a final check. B.
  • Page 39 BULLETIN TL-1 Martin SPROCKET & GEAR, INC. TORQUE LIMITER CLUTCH DRIVE OVERLOAD PROTECTION Martin Now in Stock at All Facilities Also Stock Plate Sprockets Bored to Size and Face Ground for Torque Limiters...
  • Page 40 Torque-Limiter Clutches Martin Torque-Limiter clutches may be used with a sprocket, gear, sheave, flange or other driven member. It is recommended TORQUE-LIMITER that the rubbing sides of the driven member be ground to clutch offers thrifty overload protection provide a smooth rubbing surface of 65 to 125 micro-inches. See torque rating table on following page.
  • Page 41 Torque-Limiter Clutches TORQUE-LIMITER CLUTCHES Stock Plate Sprockets with Ground Martin Each assembled unit contains one Face and Bored to Fit the spring. Higher ratings can be obtained Torque Limiter by ordering a second spring to nest in the original one. Bushings need to be UNIT TT25 UNIT TT35 ordered separately if required.
  • Page 42 Coupling Safety WARNING & SAFETY REMINDER Safety must be considered a basic factor in machinery operation at all times. Most accidents are the result of carelessness or negligence. All rotating power transmission products are poten- tially dangerous and must be guarded by the contractor, installer, purchaser, owner, and user as required by applicable laws, regulations, standards, and good safety practice.
  • Page 43 Made-to-Order and Stock Products Screw Conveyor Components and Accessories SCREWS HOT DIPPED GALVANIZED SPECIALS ANGLE FLANGED “U” TROUGH FORM FLANGED “U” TROUGH MILD STEEL AND GALVANIZED MILD STEEL AND GALVANIZED SECTIONAL FLIGHTS TAIL COUPLING MILD STEEL AND DRIVE SHAFTS ELEVATOR BUCKETS TROUGH ENDS TUBULAR HOUSING DISCHARGE GATE...
  • Page 44 Made-to-Order and Stock Products All Steel Stock Sprockets Stock QD V-Belt Sheaves BORED TO SIZE DOUBLE SINGLE SABER TOOTH® HARDENED TEETH HARDEND TEETH HARDENED TEETH TRIPLE “3V” HI-CAP® “5V” HI-CAP® “8V” HI-CAP Stock Bushings/Hubs Stock Tapered Bushed V-Belt Sheaves BUSHINGS TYPE QD TAPERED QD IDLER CONVENTIONAL C SECTION...
  • Page 45 A broad inventory of equipment ensures Quality material and an experi- Extensive stockyards of screws are prompt worldwide delivery. enced staff means a rapid turn- available for quick shipment. around for you, our customer. SERVICE CENTERS WORLDWIDE 3201 Queen Palm Drive Tampa FL 33619 Mini Manufacturing Centers 813-623-1705 (FAX 813-626-8953) General Offices...

  • Page 46: Specifications

    TIMING MODULE E75633 LR46938 FULLY SOLID STATE ENCAPSULATED ONE AMPERE LOAD RATING Series 606 - PROGRAMMABLE RECYCLE CMOS DIGITAL CIRCUITRY • • Life Expectancy –unlimited Small Size – 2"x 2" x 53/64" • • Environment Protected Lightweight – approximately 2.5 •...
  • Page 47 CALIBRATION RESISTANCE VS TIME ACCESSORIES – AVAILABLE FROM STOCK ORDER P/N: PM – 1M 1 MEGOHM ± 20% PM – 100K 100 KOHM ± 20% TYPICAL WIRING OUTLINE DRAWING Order bracket mount model as: 606BM – (T1) (T2) (V) (P1) (P2) 606RBM (T1) (T2) (V) (P1) (P2) MADE IN USA AMERICAN CONTROL PRODUCTS...
  • Page 48 PARTS LIST OPERATING AND SERVICE MANUAL SERIES: 30 & 70 BLOWERS Models: GGB_ _B GGG_ _C_ D- - 9- - 610 Version 10 November, 2005...
  • Page 49 MAINTAIN BLOWER RELIABILITY AND PERFORMANCE WITH GENUINE DUROFLOW PARTS AND SUPPORT SERVICES FROM GARDNER DENVER Factory genuine parts, manufactured to design toler- Trained parts technical representatives to assist ances, are developed for optimum dependability ------ you in selecting the correct replacement parts. specifically for your blower.
  • Page 50 GARDNER DENVER LUBRICANT ORDER INFORMATION Re--order Part Numbers for Factory--Recommended Lubricants. AEON PD Synthetic Lubricant or AEON PD- -Food Grade Synthetic Lubricant AEON PD Synthetic Lubricant Description Part Number 1 Quart 28G23 Case/12Quarts 28G24 5 Gallon Pail 28G25 55 Gallon Drum 28G28 AEON PD- -Food Grade Synthetic Lubricant Description...
  • Page 51 FOREWORD Duroflow blowers are the result of advanced engineering and skilled manufacturing. To be assured of receiving maximum service from this machine, the owner must exercise care in its operation and maintenance. This book is written to give the operator and maintenance department essential information for day-to-day operation, mainte- nance and adjustment.
  • Page 52 SAFETY PRECAUTIONS Safety is everybody’s business and is based on your use of good common sense. All situations or circumstances cannot always be predicted and covered by established rules. Therefore, use your past experience, watch out for safety hazards and be cautious. Some general safety precautions are given below: Failure to observe these notices could result in injury to or death of personnel.
  • Page 53 TABLE OF CONTENTS Page Maintain Blower Reliability and Performance with Genuine DuroFlow Parts and Support Services ... . Remanufactured Blower Program (see page 19 for complete details) ........Gardner Denver Lubricant Order Information .

  • Page 54: Foreword

    INDEX AEON PD Food Grade Lubricant Part Numbers Lubrication Service, Air Seal Vent Systems ..Lubrication Service, Oil Sump Breathing System AEON PD Lubricant Part Numbers ... . Air Seal Vent Systems .

  • Page 55: List Of Illustrations

    LIST OF ILLUSTRATIONS Figure 1--1 Blower Configuration Changes ............Figure 1--2 Outline .

  • Page 56: Matrix/Menu

    DUROFLOW BLOWERS - - 30 & 70 SERIES MATRIX/MENU NOTICE TO CUSTOMER -- To find the construction op- tions for your blower unit, FILL IN THE BALANCE OF LET- __ __ __ __ __ __ __ __ __ __ __ TERS OR NUMBERS FROM YOUR UNIT NAMEPLATE COLUMN NUMBER: FOLLOW THE LINE DOWN AND OVER FROM EACH...

  • Page 57: Introduction

    INTRODUCTION YOUR KEY TO TROUBLE FREE SERVICE Thank you for investing in DuroFlow quality. The Duro- nance procedures that you must observe to assure Flow reputation for rugged dependability has been optimum blower performance. There is no guesswork earned by over 70 years of service in demanding, in the manufacture of your highly advanced DuroFlow industrial operations where downtime cannot be toler- blower and there must be none in preparing the blower...

  • Page 58: Section 1, General Information

    SECTION 1 GENERAL INFORMATION INSPECTION STORAGE Your DuroFlow blower was packaged at the factory with Before uncrating, check the packing slip carefully to be adequate protection to permit normal storage for up to sure all the parts have been received. All accessories six (6) months.

  • Page 59: Blower Mounting Configurations

    VERTICAL TOP ROTATES RIGHT TO BECOME HOR- IZONTAL RIGHT VERTICAL BOTTOM RO- TATES RIGHT TO BECOME HORIZONTAL LEFT VERTICAL TOP ROTATES LEFT TO BECOME HOR- IZONTAL LEFT VERTICAL BOTTOM RO- TATES LEFT TO BECOME HORIZONTAL RIGHT SHAFT ROTATION KEY: CW = CLOCKWISE CCW = COUNTERCLOCKWISE NOTE: When changing configurations be sure to relocate Oil Fill, Oil Drain and Breather Filters into their...

  • Page 60: Figure 1--2 Outline

    D- -9- -610 Page 5...

  • Page 61: Figure 1--3 Blower Outline Dimension Chart

    D- -9- -610 Page 6...

  • Page 62: Section 2, Installation

    SECTION 2 INSTALLATION LOCATION When converting 30 series blowers from vertical to horizontal configurations, the horizontal mounting feet Whenever possible, install the blower in a clean and dry are required. Order horizontal mounting feet from your place that is both well lighted and well ventilated. Provide DuroFlow Distributor.

  • Page 63: Figure 2--1 Belt Drive Overhung Load Limitations

    Dimensions Maximum Gear (Inches) Allowable Diameter Moment Series (Inches) (LB--IN) 4.75 1.87 1449 9.45 3.82 14469 MAXIMUM ALLOWABLE MOMENT DRIVE SHAFT ILLUSTRATION 0.000 1.000 0.250 0.966 0.500 0.926 0.750 0.879 1.000 0.823 1.250 0.751 0.025 0.997 0.275 0.962 0.525 0.922 0.775 0.874 1.025...

  • Page 64: Piping

    Driver Location -- To properly balance the air load minimum friction loss. Reducing the pipe diameter on stress on the blower drive shaft, locate the driver on the either inlet or discharge will create unwanted inlet side for a vertical mounted blower and on the shaft restrictions that increase the overall pressure differen- side for a horizontal mounted blower.

  • Page 65: Section 3, Lubrication

    SECTION 3 LUBRICATION All DuroFlow blowers are splash oil lubricated at both the gear and drive ends. Oil is distributed around the AEON PD Lubricant gear housing and drive end chamber by the gears and specially designed oil flingers. Description Part Number 1 Quart 28G23...

  • Page 66: Figure 3--3 70 Series -- Column Type Sight Glass Location

    Do not overfill as this will tend to Failure to add oil to each end of the cause excessive heating of the gears blower on 70 series models will result and may damage the unit. in damage to the blower. AEON PD Synthetic Lubricant should be drained after 6000 hours of operation.

  • Page 67: Air Seal Vent Systems

    Flush the oil whenever a change is Do not plug vent holes or oil sumps made from one type of oil to another. may pressurize causing loss of oil, excessive heat and serious damage to the machine. Flush the oil whenever a change is made from one type of oil to another.

  • Page 68: Figure 3--4 Viscosity Recommendation

    Blower Ambient Temperature Discharge Temperature Less than10_ F * 10_ F to 32_ F ** 32_ F to 90_ F Greater than 90_ F Less than 32_ F ISO 100 } ISO 100 } (0_ C) 32_ F to 100_ F ISO 100 } ISO 100 } ISO 150 }...

  • Page 69: Section 4, Operation

    SECTION 4 OPERATION Future operating problems can be avoided if proper precautions are observed when the equipment is first put into service. Relief valves should be placed as close as possible to the blower inlet Before starting under power, the blower should be turned over by hand to make certain there is no binding, on vacuum systems or discharge on or internal contact.

  • Page 70: Figure 4--1 Maximum Operating Limitations

    MAXIMUM OPERATING LIMITATIONS Differential Dry * Pressure Vacuum Discharge Size In HG Temperature _F 3004 4000 3006 4000 7009 2650 7012 2650 7015 2650 7018 2650 7023 2600 7028 2600 DO NOT EXCEED THESE LIMITS * Increased vacuum levels are attainable with water injection. Contact your DuroFlow Distributor. Blower speed, line losses, elevation, and increased inlet temperatures affect actual blower performance.

  • Page 71: Blower Startup Checklist

    BLOWER STARTUP CHECKLIST This startup procedure should be followed during the initial installation and after any shutdown periods or after the blower has been worked on or moved to a new location. It is suggested that the steps be followed in sequence and checked off ( ) in the boxes provided.

  • Page 72: Section 5, Maintenance And Troubleshooting

    SECTION 5 MAINTENANCE AND TROUBLESHOOTING Your DuroFlow blower has been designed, manufac- Drain and refill the blower with fresh AEON PD tured and tested to precise specifications. Every Lubricant every 6000 hours of operation, 1500 DuroFlow blower is backed by over 70 years of proven hours if using mineral based lubricant.
  • Page 73 PROBLEM POSSIBLE CAUSES SOLUTION Insufficient assembled Return for Warranty. (See page 19.) Rotor contact clearances. with housing Case or frame distortion. Remove all mounting and pipe strains. or endplate. Excessive operating pressure. Remove cause. Excessive operating temperature. Remove cause. Material ingestion through the Replace worn inlet and inline filters.

  • Page 74: Section 6, Service Options

    SECTION 6 SERVICE OPTIONS Factory Remanufactured Blower Program STOP incorporates all of the latest design technology and enhancements. When you install your remanufactured DuroFlow You have turned to the service section because you have a blower problem that requires the blower to be unit, simply return the failed blower .

  • Page 75: Parts Ordering Instructions

    advancements . . . manufactured in our state--of--the-- Parts Ordering Instructions art blower factory under exacting quality standards. Prepackaged overhaul kits are available for immediate When ordering parts, indicate the model and serial shipment for all DuroFlow blowers. Kits include all the number from the blower nameplate and identify the normal wearing parts needed to overhaul your blower configuration by referring to Figure 1--3, page 6.

  • Page 76: Section 7, Parts Lists And Exploded Views

    SECTION 7 PARTS LISTS AND EXPLODED VIEWS 30 SERIES DUROFLOW BLOWER EXPLODED VIEW 200GGB810 (Ref. Drawing) D- -9- -610 Page 21...
  • Page 77 Order by Part Number and Description. Reference Numbers are for your convenience only. Size Size 3004 3006 Ref. GGBA_B_ GGBB_B_ Name of Part Qty. Part No. Part No. COVER- -GEAR ..........DF145949 DF145949 GAUGE- -SIGHT...

  • Page 78: 70 Series Duroflow Blower

    70 SERIES DUROFLOW BLOWER EXPLODED VIEW 201GGG810- -F (Ref. Drawing) D- -9- -610 Page 23...
  • Page 79 Order by Part Number and Description. Reference Numbers are for your convenience only. Size Size Size 7009 7012 7015 Ref. GGGA_C_ GGGB_C_ GGGC_C_ Name of Part Qty. Part No. Part No. Part No. COVER- -GEAR ........300GGD602 300GGD602 300GGD602...
  • Page 80 Order by Part Number and Description. Reference Numbers are for your convenience only. Size Size Size 7018 7023 7028 Ref. GGGD_C_ GGGE_C_ GGGF_C_ Name of Part Qty. Part No. Part No. Part No. COVER- -GEAR ........300GGG602 300GGG602 300GGG602...

  • Page 81: Warranty

    WARRANTY DUROFLOW BLOWERS 30 SERIES 70 SERIES GENERAL PROVISIONS AND LIMITATIONS Company’s judgment is proved not to be as warranted. Labor shall be limited to the amount specified in the Gardner Denver (the “Company”) warrants to each origi- Company’s labor rate schedule. nal retail purchaser (“Purchaser”) of its new products Labor costs in excess of the Company rate schedule from the Company or its authorized distributor that such...

  • Page 82: Warranty Registration

    Warranty Registration Your DuroFlow blower has been designed and manufactured to provide continuous, trouble--free service, year in and year out. Follow the simple maintenance procedures outlined in this manual and you will be assured of superior blower performance and years of dependable blower life. Please register your DuroFlow Blower with our Factory Service &...
  • Page 83 For additional information, contact your local representative or Gardner Denver Compressor Division 1800 Gardner Expressway, Quincy, Illinois 62305 Phone (800) 682-9868 • Fax (217) 221-8780 E-mail: pd.blowers@gardnerdenver.com Visit our web site: www.gardnerdenver.com Sales and Service in all major cities Specifi cations subject to change without notice ©...

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