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E-ride Industries 2011 EXV2 Owner's Manual

E-ride industries 2011 electric utility vehicle owners manual
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2011 Model Owners Manual
Jan2011rev4

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Summary of Contents for E-ride Industries 2011 EXV2

  • Page 1 2011 Model Owners Manual Jan2011rev4...
  • Page 2 Register your e-ride vehicle on-line at www.e-ride.com. Click on warranty vehicle registration, fill out the form, and click on the submit button. If you have no access to the internet please contact the e-ride Industries Customer Assistance Center at 800-950-4351 to register.

  • Page 3: Table Of Contents

    Table of Contents Heading Page Introduction General Specifications Lighting Driver Controls Vehicle Operation Maintenance Transporting the Vehicle Customer Assistance Information Warranty Information Vehicle Options___________________________________89 e-ride Industries Page 1...

  • Page 4: Introduction

    Electric Vehicle (NEV) from e-ride Industries. Customer satisfaction and safety are the primary concerns of e-ride Industries. For this reason, it is recommended that you take the time to read through this entire manual for important information about the safe use and maintenance of your electric vehicle.
  • Page 5 It will also give you important information about maintenance and the associated safety information. This manual is applicable to the two e-ride Industries models: the two passenger EXV2 and the four passenger EXV4. e-ride Industries...
  • Page 6 The VIN contains information such as the model year, type, GVWR, tire pressure, and other useful information. Please record the 17 character vehicle identification number in the space below: Vehicle Identification Number (VIN): Date Purchased: ______/_____/______ e-ride Industries Page 4...

  • Page 7: General Specifications

    Section 2: General Specifications Specifications for: 2.1 e-ride Industries Flatbed Utility Vehicle (EXV2) Curb weight 1,855 pounds GVWR 3,000 pounds Length 156 inches Width 60 inches Height 70 inches Flatbed bed size 72 inches x 58 inches Drive system voltage...
  • Page 8 72 volt DC separately excited (optional 72 volt AC) Top Speed 25 miles per hour Tires 14” street rated Brakes Hydraulic front disc and rear drum Steering Rack & pinion Chassis Riveted aluminum Bumpers Steel front and rear e-ride Industries Page 6...
  • Page 9 8 hours depending on discharge Charging energy requirements 85-138 volts AC or 195-265 volts AC Max: 1800 watts Continuous: 1440 watts Single phase 45-65 hertz Lights Headlights w/bright, taillights, turn signals, hazard lights, and brake lights e-ride Industries Page 7...
  • Page 10 2.2 e-ride Industries Coach Transportation Vehicle (EXV4) Curb weight 1,855 pounds GVWR 3,000 pounds Length 145 inches Width 60 inches Height 70 inches Flatbed bed size 28 inches x 55 inches Drive system voltage 72 volt Batteries 8 volt lead acid – qty. 9...
  • Page 11 Hydraulic front disc and rear drum Steering Rack & pinion Chassis Riveted aluminum Bumpers Steel front and rear Suspension Independent front suspension, leaf spring solid axle in rear Speed Controller 72 volt with regenerative braking (optional 72 volt AC) e-ride Industries Page 9...
  • Page 12 8-12 hours depending on discharge Charging energy requirements 85-138 volts AC or 195-265 volts AC Max: 1800 watts Continuous: 1440 watts Single phase 45-65 hertz Lights Headlights w/bright, taillights, turn signals, hazard lights, and brake lights e-ride Industries Page 10...

  • Page 13: Lighting

    Headlights should be kept clean and in good operation at all times as not to impair night visibility. e-ride Industries Page 11...
  • Page 14 These operate on their dim setting as the taillights with the light (headlight) switch turned on. They flash with the corresponding turn signal and hazards and also illuminate when the brake pedal is pushed. e-ride Industries Page 12...
  • Page 15 3. Remove the wire connector from the headlight. 4. Turn the bulb counter-clockwise and pull it straight out to remove it from the housing. 5. To put back together, go through steps 2 – 4 in reverse order. e-ride Industries Page 13...
  • Page 16 2. Turn the socket counter-clockwise to release it from the housing. 3. Pull the bulb straight out to remove it from the socket. 4. To put back together, go through steps 2 and 3 in reverse order. e-ride Industries Page 14...
  • Page 17 3. Remove it from its plug housing and replace. 4. To put back together, go through steps 2 and 3 in reverse order. Note: The turn signals and hazards use the same flasher. e-ride Industries Page 15...

  • Page 18: Driver Controls

    The digital dash display is the large flat screen monitor located in the center of the dash between the selector switch and the 12 volt accessory power outlet. This display shows multiple functions and includes all the dash instrumentation. e-ride Industries Page 16...
  • Page 19 (See section 5.3 Charging of this manual for the charging procedure) e-ride Industries Page 17...
  • Page 20 On the digital dash display, it is located at the bottom left side of the screen. To set the clock, press and hold the select button for 3 seconds and then release when the main menu appears. Press the up and down buttons to e-ride Industries Page 18...
  • Page 21 These illuminate when the left, right or hazard turn signals are turned on. 4.1.7 Park Brake Indicator This illuminates when the parking brake is engaged. 4.1.8 High Beam Indicator This illuminates when the high beam headlights are turned on. e-ride Industries Page 19...
  • Page 22 2 ½ gallon container provided after the next charge cycle. (See section 6.1.1 Battery Water Filling in this manual for battery filling procedure) *Note: Do not rely on this light for battery watering routine maintenance purposes. e-ride Industries Page 20...
  • Page 23 Keep outlet covered when not in use to prevent anything unintended from entering. The accessory outlet accepts a standard automotive 12-volt accessory plug and is intended for accessories, such as cell phones. Maximum current usage from the outlet is 15 amps. e-ride Industries Page 21...
  • Page 24 Press the bottom of the switch to move vehicle in reverse. The center position of this switch is neutral. To prevent damage to the motor, do not at any time change the direction of the selector switch unless the vehicle is at a complete stop. e-ride Industries Page 22...
  • Page 25 Always remember to turn on your headlights at dusk or dawn and during inclement weather. Failure to activate your lights under these conditions could result in a collision. e-ride Industries Page 23...
  • Page 26 The high beams only work when the low light switch is turned on. When approaching another vehicle or person, be sure to turn off the bright headlights to avoid blinding, which may cause an accident. e-ride Industries Page 24...
  • Page 27 The turn signal lever is the longer of the two on the left side of the steering column. Push the lever up to engage the right turn signal and pull it down to engage the left turn signal. e-ride Industries Page 25...
  • Page 28 4.3.3 Hazard Light Switch The hazard light switch is the small knob on the right side of the steering column. Push the lever in to turn on the hazard lights; pull it out to shut them off. e-ride Industries Page 26...
  • Page 29 The vehicle is equipped with electronic assist braking. The electric motor regens at a proportionally higher percentage the more the brake pedal is pressed. This makes braking easier as well as adding more vehicle range. e-ride Industries Page 27...
  • Page 30 When the park brake is engaged, a parking brake symbol will be illuminated in the middle left location of the digital dash display. Be sure to set the parking brake when parking the vehicle to prevent rolling. e-ride Industries Page 28...
  • Page 31 *Note: Rear seats (if equipped) are not adjustable. Do not attempt to adjust the driver seat while the vehicle is in motion. Always make sure that the seats are locked in place before operating the vehicle. e-ride Industries Page 29...
  • Page 32 If the tab is pulled toward you it is in day mode; if it is pushed toward the windshield it is in night mode. e-ride Industries Page 30...
  • Page 33 All occupants of the vehicle, including the driver, should always properly wear their safety belts. b. Lap belts should fit snugly and as low as possible around the hips, not across the waist. e-ride Industries Page 31...
  • Page 34 It is extremely dangerous to ride in the cargo area of the vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people to ride in any area of your vehicle that is not equipped with seats and seat belts. e-ride Industries Page 32...
  • Page 35 Safety belt assemblies not used during a collision should also be inspected and replaced if damaged or improper operation is found. Failure to inspect and if necessary replace the safety belt assembly following a collision could result in severe personal injuries in the event of another collision. e-ride Industries Page 33...
  • Page 36 Never let a passenger hold a child on his or her lap while the vehicle is in motion. The passenger cannot protect the child from injury in a collision. e-ride Industries Page 34...

  • Page 37: Vehicle Operation

    This vehicle contains a high voltage electrical system. If this vehicle is not used properly or serviced as stated in this manual, serious injury or death may result. Read this manual prior to charging or servicing this vehicle. e-ride Industries Page 35...
  • Page 38 This switch should be disengaged before any maintenance is performed on the vehicle. *Note: Also, if the vehicle is equipped with a 12 volt battery it should be disconnected prior to maintenance. (See Section 6: Maintenance) e-ride Industries Page 36...
  • Page 39 4. Push the directional switch to either forward or reverse. 5. Release the brake when you are ready to drive and lightly depress the accelerator pedal. When driving the vehicle, be careful not to take corners too fast because the vehicle may flip. e-ride Industries Page 37...
  • Page 40 2. When braking, the vehicle will electronically assist (regen) more than when just decelerating. (AC drive models only) 3. Initially drive the vehicle in a safe environment to help you fully understand how it performs. e-ride Industries Page 38...
  • Page 41 The charger utilizes convection cooling which maximizes the reliability and minimizes any maintenance costs. Charge time will vary depending on the depth of discharge. Allow 8 hours for normal charging. e-ride Industries Page 39...
  • Page 42 Keep sparks, flame, and smoking materials away from battery. If the charger must be stopped, always disconnect the input supply cord from its outlet to terminate the charge. e-ride Industries Page 40...
  • Page 43 LED light that shows the state that the charger is in. Around this light is a sticker that looks like this diagram that explains what each of the three colors of the light mean: e-ride Industries Page 41...
  • Page 44 After the AC cord is disconnected from the front charger outlet restart the vehicle and disengage the park brake and the vehicle will move. e-ride Industries Page 42...
  • Page 45 This battery charger must be grounded to reduce the risk of electric shock. This charger is equipped with an electric cord having an equipment-grounding conductor with insulation as an outer surface that is green, with or without yellow stripe(s). If repair or e-ride Industries Page 43...
  • Page 46 AC plug of the vehicle. The use of an improper extension cord could result in the risk of fire or electrical shock. Place all cords so they will not be stepped on, tripped over or otherwise subjected to damage or stress. e-ride Industries Page 44...
  • Page 47 • Electric wiring must be conforming to National Electrical Code NFPA 70 or NF C 15100 standards, or must comply with standard regulation in activity inside the country to power mains supply. Presence of grounding (earth) wire and frame with proper ground-fault protection breaker is e-ride Industries Page 45...
  • Page 48 • Before charging, the state of connections and cables must be checked, and tightened if necessary. • Charge to be made when the electric vehicle is off position. • Charge has to proceed in a room without pollution and with sufficient ventilation. e-ride Industries Page 46...
  • Page 49 Therefore, it is mandatory that water be added to cells ONLY when they are fully charged. Older batteries may require more frequent watering than new batteries. (See section 6.1.1 Battery Water Filling for battery watering procedure) e-ride Industries Page 47...
  • Page 50 Charge the batteries to their full state every two months whether you have used them or not to ensure they will not fully discharge. The batteries require 90-120 charge cycles before they can reach the full capacity. e-ride Industries Page 48...
  • Page 51 If in cold conditions, place the vehicle in an area greater than 0 degrees C and allow it to warm up before charging. Never charge the vehicle if the batteries may be frozen. e-ride Industries Page 49...
  • Page 52 Make sure the cables are tight to the terminals but be careful not to over tighten. Any corrosion present on the batteries or terminals should be cleaned promptly by brushing them off with a wire brush. The acid can be neutralized with a solution of baking soda and water. e-ride Industries Page 50...

  • Page 53: Maintenance

    Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide ventilation. e-ride Industries Page 51...
  • Page 54 Avoid contact with skin, eyes or clothing. Shield your eyes when working near the battery to protect against possible splashing of acid solution. If acid comes in contact with eyes or skin, flush immediately with water for e-ride Industries Page 52...
  • Page 55 Never smoke or allow a spark or flame in the vicinity of batteries. g. Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or short-circuit battery or other electrical part that may cause explosion. e-ride Industries Page 53...
  • Page 56 Never charge a frozen battery. j. Do not lift a battery by the terminal posts, or internal damage may result. e-ride Industries Page 54...
  • Page 57 1. Fill the provided tank with distilled or de-mineralized water. 2. Open the hood and locate the battery water fill hose. It has a blue cap on the hose and is strapped to the wiring harness. Take the cap off the connector. e-ride Industries Page 55...
  • Page 58 Note: Never keep the water tank connected to the vehicle. As soon as the fill wheel slows down or stops disconnect the tank. In the event that the tank stays connected too long the batteries will overfill. The floats that shut the water off e-ride Industries Page 56...
  • Page 59 Always remember when inspecting the batteries that the main battery disconnect only disconnects power to the vehicle and does not disconnect power from battery to battery. EXV2 Models: e-ride Industries Page 57...
  • Page 60 1. Remove the center armrest pad. 2. Unplug center console wire harness at the rear driver’s side of the console. (Only if supplied with options in the console) 3. Unplug heater hoses. (Only if supplied with heater) e-ride Industries Page 58...
  • Page 61 3. Unplug center console wire harness at the rear driver’s side of the console. (Only if supplied with options in console) 4. Unplug heater hoses. (Only if supplied with heater) 5. Remove the center console. 6. Remove the battery cover in the center of the vehicle. e-ride Industries Page 59...
  • Page 62 3. Inspect for any loose connections by wiggling the top post battery cables where they clamp onto the top of the battery. If you find any signs of a loose cable connection, they must be tightened by a trained professional before the main e-ride Industries Page 60...
  • Page 63 Always dispose of batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling batteries. You may also call your local Interstate Battery Dealer to pick up used or dead batteries. e-ride Industries Page 61...
  • Page 64 DANGER: To reduce risk of electric shock, always disconnect the AC supply cord from its outlet and the DC output cord from the battery before attempting any maintenance or cleaning of the battery charger. e-ride Industries Page 62...
  • Page 65 -Note: The vehicle is equipped with a four-wheel hydraulic braking system, only use standard Dot 3 brake fluid from an unopened container. e-ride Industries Page 63...
  • Page 66 Make sure that the blade is still pliable and not stiff or cracked. c. If there are any defects, be sure to replace the blades to ensure safety. d. The wiper arm is adjustable in length and angle. e-ride Industries Page 64...
  • Page 67 Mis-aligned tires will also cause uneven tire wear which could be a safety hazard. e-ride Industries Page 65...
  • Page 68 3 miles. c. Adjust the tire pressure according to the recommended specifications listed on the sidewall of the tires and on the VIN label on the driver’s seat base. e-ride Industries Page 66...
  • Page 69 All 72 volt rated fuses are located in the rear motor compartment of the vehicle. In most cases, if these fuses fail there is another issue with your vehicle. Problems that cause fuse failure should be diagnosed by a trained professional. e-ride Industries Page 67...
  • Page 70 The fuse panel is a small black box in the center. Remove the weather cover by pressing both of the side tabs and lifting upward. The fuse circuit, size and panel locations are given in the following table: e-ride Industries Page 68...
  • Page 71 25 Amp Headlights 20 Amp Horn, Backup Alarm, Backup light 15 Amp Brake Lights, Wiper Motor, 12 Volt Accessory Outlet 15 Amp Heater Coil, Heater Fan, Radio Ignition 10 Amp 2-Speed Fan, Beacon Light 10 Amp e-ride Industries Page 69...
  • Page 72 (seats, glass, dash, etc.). Also, make sure to use a soft clean towel to avoid surface scratches and water spotting. Caution: Do not rinse the interior of your vehicle. Direct water on the charger plug, windshield, dash panel or instrument panel could damage the electrical system. e-ride Industries Page 70...
  • Page 73 4. Check brake fluid for proper level 5. Check brake lines for leaks 6. Check headlights, blinkers, brake lights, wipers 7. Check seat belts for proper operation 8. Check battery terminals for tight connections and corrosion e-ride Industries Page 71...

  • Page 74: Transporting The Vehicle

    Towing the vehicle at speeds in excess of 25 miles per hour with any of the wheels in contact with the ground is not recommended. e-ride Industries will void all warranties if vehicle is towed in this manor.

  • Page 75: Customer Assistance Information

    Section 8: Customer Assistance Information Customer satisfaction is a primary goal of e-ride Industries. If you have any questions or concerns with your e-ride vehicle, please contact the e-ride Industries Customer Assistance Center. By Mail: e-ride Industries Customer Assistance Center...
  • Page 76 When contacting the Customer Assistance Center, please have the following information available: The vehicle identification number (VIN) The year and model of your vehicle The date you purchased the vehicle The current odometer reading The name of the dealer the vehicle was purchased from e-ride Industries Page 74...

  • Page 77: Warranty Information

    Section 9: Warranty Information e-ride Industries Limited Warranty Policy e-ride will repair or replace, at its option, all genuine e-ride parts found faulty in material and/or workmanship, under normal use and under the circumstance that the vehicle has had the appropriate maintenance and service, with genuine new or rebuilt parts, at e-rides option, for parts and labor, at any authorized e-ride retailer during the warranty coverage period.
  • Page 78 Fleet and other vehicle owners can elect to have their own vehicles maintained and repaired by their team of service mechanics. Contact e-ride customer service to help you find a local authorized service center. By Mail at: e-ride Industries Customer Assistance Center e-ride Industries Page 76...
  • Page 79 Parts and labor required for normal maintenance items including brake adjustment, wheel alignment, tire rotation, tightening of nuts, bolts and fittings and general adjustments which may need to be performed from time to time. e-ride Industries Page 77...
  • Page 80 Any damages to the batteries from the lack of charging, freezing or overheating conditions, infrequent use, charging with a charger not supplied by e-ride Industries. Damage or loss caused by tire puncture or failure to maintain correct tire pressure. e-ride Industries Page 78...
  • Page 81 This and any other e-ride warranty will be voided if there is any evidence that the vehicle was abused or used in any unintended manner or shows indication that it has been altered in any way such as the use of non genuine e-ride parts, modification of the top e-ride Industries Page 79...
  • Page 82 Industries is not responsible for any injury to person or property if any such above modifications and alterations are made.
  • Page 83 Extended limited warranties e-ride industries has available an extended (1) year and (2) year limited warranty that starts at the date of the original expired warranty. All Extended limited warranties purchased through e-ride industries will follow the same stipulations of the original warranty except that each warranty claim will have a $100.00 deductible that will be...
  • Page 84 In the case that there is no local e-ride dealer e-ride Industries will contact a local golf car, fork lift or automotive repair shop to service the vehicle. In the case were the owner of the vehicle knows of a repair center they wish to use the vehicle can be serviced by that repair center in the case the e-ride approves the repair center.
  • Page 85 Industries allowed time and labor hourly charge. In any case where e-ride Industries rejects any warranty work or replacement of parts, e-ride has the choice...
  • Page 86 Disclaimer This limited warranty is exclusive, e-ride Industries makes no other warranty of any kind, expressed or implied. Any implied warranties of merchantability or fitness for a e-ride Industries...
  • Page 87 Industries has the authority to make or imply any representation, promise, or agreement which in any way varies the terms of this warranty. e-ride Industries reserves...
  • Page 88 Industries option, of a vehicle component thereof that e-ride Industries deems to be defective. Replacement shall mean furnishing,...
  • Page 89 No consequential damages In no event should e-ride Industries be liable for any incidental or consequential damages including, but not limited to, loss related to property other than the vehicle, loss of use, loss of time, inconvenience, or any other economic loss, coming about from defects.
  • Page 90 75). Please have the following information available: The vehicle identification number (VIN) The year and model of your vehicle The date you purchased the vehicle The current odometer reading The name of the dealer the vehicle was purchased from e-ride Industries Page 88...

  • Page 91: Vehicle Options

    Section 10: Vehicle Options 10.1 EXV2 & EXV4 Models 10.1.1 AC Drive System The AC drive system upgrades your drive system to a 35 H.P. motor and a Curtis 550 amp controller. e-ride Industries Page 89...
  • Page 92 It is available to have non- locking or locking door handles. Locking handles have a key that locks and unlocks the outer door handle for security purposes. e-ride Industries Page 90...
  • Page 93 There is also the option to add two rear speakers on the EXV4 model. In the event that the main battery disconnect is turned off and F5 fuse is removed on AC drive vehicles only, the radio will loose its preset settings. e-ride Industries Page 91...
  • Page 94 The center vent on the top of the console is the air intake for air recirculation. Do not block this vent or obstruct it in any way. This may cause damage to the heater unit. e-ride Industries Page 92...
  • Page 95 The beacon will only function with the ignition key turned on. Optional: window washer sprayer, if equipped the switch will have a third momentary position all the way to the top of the switch. e-ride Industries Page 93...
  • Page 96 The front license plate bracket attaches a license plate to the front of the vehicle. The rear license plate bracket is standard on all vehicles. Use standard ¼-20 hardware to mount the license plate to the bracket. e-ride Industries Page 94...
  • Page 97 The dome light is mounted on the interior of the b-pillar. It provides light inside the vehicle cab. The light will illuminate with the key is on or off. To toggle the light on or off, push the black button located on the drivers side of the dome light. e-ride Industries Page 95...
  • Page 98 To operate the heater a live 120 volt AC power cord (not supplied with the vehicle) must be plugged into the charger receptacle located in the center of the front bumper. When the power cord is e-ride Industries Page 96...
  • Page 99 The center console heater switch must be restarted in order for the heater to turn back on. This heater has an amp draw of 15 amps at 120 volts. In the event that the vehicle is equipped with a battery warmer e-ride Industries Page 97...
  • Page 100 30 days from the original invoice date. This warranty has the same stipulations as the original 12 month warranty given with the purchase of your vehicle. See e-ride Industries limited warranty policy in section 9 of this manual for details.
  • Page 101 30 days from the original invoice date. This warranty has the same stipulations as the original 12 month warranty given with the purchase of your vehicle. See e-ride Industries limited warranty policy in section 9 of this manual for details.
  • Page 102 This option is designed to keep the batteries at a temperature of 60-80 deg. F for them cold winter nights/days. To operate the warmer a live 120 volt AC power cord (not supplied with the vehicle) must be plugged into the battery warmer receptacle located in e-ride Industries Page 100...
  • Page 103 By warming the batteries it allows the batteries to achieve there maximum battery capacity. The battery warmer can be plugged in at anytime. This warmer has an amp draw of 4 amps at 120 volts. e-ride Industries Page 101...
  • Page 104 10.2.2 Ladder Rack This is a full steel frame to allow the storage of ladders on top of the vehicle. Tie down and fully secure anything placed on the ladder rack before moving the vehicle. e-ride Industries Page 102...
  • Page 105 10.2.4 Aluminum Stake Sides Constructed of aluminum, these stake sides help keep cargo on the flat bed. Available in two different lengths depending on if the vehicle is equipped with a rear enclosure. e-ride Industries Page 103...
  • Page 106 10.2.6 Locking enclosure For added security locking doors are available. This includes the main passenger’s access doors and the storage compartments under each side of the EXV2 flat bed. e-ride Industries Page 104...
  • Page 107 This is a hydraulic lift dump box made from a steel frame with a 2 cubic yard poly box. It has the option to have a flip down box sides for easy loading. To flip down the sides, lift both latch handles out and slide e-ride Industries Page 105...
  • Page 108 Lower the box so that all the tension is on the prop rod. Open the access panel as described in battery maintenance section of this manual. See dump box manual on operating and maintenance procedures specific to the dump box. Never, at any time, exceed the gross vehicle weight of 3000 lbs. e-ride Industries Page 106...
  • Page 109 This is a plastic tool box that fits inside the rear cargo box and is accessible from both sides of the vehicle. The box is lockable for security purposes. To lock or unlock the tool box insert key and turn on quarter turn. Push latch button to open the tool box. e-ride Industries Page 107...

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