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Newport 205-TC Operator's Manual

Thermocouple miniature panel thermometer
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205-TC
THERMOCOUPLE
MINIATURE PANEL THERMOMETER
Operator' s Manual
NEWPORT Electronics, Inc.

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  • Page 1 205-TC THERMOCOUPLE MINIATURE PANEL THERMOMETER Operator’ s Manual NEWPORT Electronics, Inc.
  • Page 2 European New Approach Directives. NEWPORT will add the CE mark to every appropriate device upon certification. The information contained in this document is believed to be correct but NEWPORT Electronics, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Preface ....... . .ii Models Available ......iii Section 1 Introduction .

  • Page 4: Preface

    PREFACE Manual Objectives: This manual shows you how to set up and use the Panel Thermometer. This meter is an economical Miniature Temperature Panel Thermometer featuring a large display with a linearized analog output that is supplied as a standard feature. Each of the models* can be converted by the user to display in degrees Fahrenheit or Celsius.
  • Page 5 TABLE 1-1 TC MODELS AVAILABLE The following 3-1/2 digit mini thermocouple panel thermometers are discussed in this operator’s manual. MODEL TYPE °C or °F RESOLUTION 205-JF1 1.0°F 205-JF2 0.1°F 205-JC1 1.0°C 205-JC2 0.1°C 205-KF1 1.0°F 205-KF2 0.1°F 205-KC1 1.0°C 205-KC2 0.1°C 205-TF1 1.0°F...
  • Page 6 205-MC1 1.0°C 205-MC2 0.1°C Table 1-3 Power Options Available MODEL POWER 205-TC type, C0 115 Vac ±15%, 50/60 Hz 205-TC type, C1 230 Vac ±15%, 50/60 Hz 205-TC type, C2A 9-26 Vdc @ 110mA max, non-isolated. Use ungrounded Thermocouples to avoid ground loops.
  • Page 7 NOTES, WARNINGS and CAUTIONS Information that is especially important to note is identified by these labels: NOTE: provides you with information that is important to successfully setup and use the Programmable Digital Meter. CAUTION or WARNING: tells you about the risk of electric shock.

  • Page 9: Section 1 Introduction

    SECTION 1 INTRODUCTION 1.1 UNPACKING Remove the Packing List and verify that all equipment has been received. If there are any questions about the shipment, use the phone numbers listed on the back cover to contact the Customer Service Department nearest you. Upon receipt of shipment, inspect the container and equipment for any signs of damage.

  • Page 10: Safety Considerations

    1.2 SAFETY CONSIDERATIONS This device is marked with the international Caution symbol. It is important to read this manual before installing or commissioning this device as it contains important information relating to Safety and EMC (Electromagnetic Compatibility). Unpacking & Inspection Unpack the instrument and inspect for obvious shipping damage.

  • Page 11: Section 2 About The Meter

    SECTION 2 ABOUT THE METER 2.1 Front of the Meter Figure 2-1 shows the panel thermometer. Figure 2-1. Panel Thermometer Features: Display: 3 1/2 Digit, 7-Segment Red or Green LED Full-size 14.2 mm (0.56") LED Display Analog Output Standard 3/64 DIN Standard Panel Cutout Removable Screw-Clamp Cable Connector Display Hold Capability...

  • Page 12: Back Of The Meter

    2.2 Back of the Meter Figure 2-2 illustrates the rear of the meter. Figure 2-2. Rear View Showing P1, P2, P3 Connectors 2.3 Connector Description Connector Description Connector PIN # (AC) Earth Ground (AC) Neutral (AC) Line (DC) -DC Return (DC) +DC (DC) No Connection (Not used) Display Hold (Active Low)

  • Page 13: Section 3 Getting Started

    SECTION 3 GETTING STARTED 3.1 Main Board Power Jumpers Caution: The meter has no power-on switch, so it will be in operation as soon you apply power. The meter can be configured to operate on 115 Vac or 230 Vac by the proper combination of the soldered wire jumpers that are located on the printed circuit board.
  • Page 14 Voltage Jumper Pin Settings AC VOLTAGE INSTALL REMOVE 115 Vac W1, W3 230 Vac W1, W3 Figure 3-1 shows the location of solder jumpers W1 through W3. (COMPONENT SIDE) ZERO P2 2 TRANSFORMER SPAN Figure 3-1. PC Board Jumper Locations...

  • Page 15: Converting °F To °C (Vice Versa)

    3.2 Converting °F to °C (vice versa) You must remove the printed circuit board from the case in order to change from the Fahrenheit to Celsius (or vice versa). This change must be performed by a qualified technician in order to avoid damage to the unit. Disconnect the power from the unit before proceeding.

  • Page 16: Installation And Panel Mounting

    Section 3.3 Installation and Panel Mounting Figure 3-3 shows the panel cutout dimensions, the dimensions for the panel thickness, and the mounting clamp for mounting the unit in a panel. Connections will be done after mounting the unit. Remove the lens by inserting a paper clip or a small flat blade screwdriver into the rounded corner of the lens and lift out.
  • Page 17 2.677 +0.028/-.000 [68.00 +0.70/-0.00] 0.874 +.012/-.000 R 0.06 [1.5] [22.20 +0.30/-0.00] 4 PLCS MOUNTING SCREW HOLES PANEL THICKNESS 0.25 [6.4] MAX CLAMP 0.03 [0.8] MIN CLAMP PANEL CUTOUT SCREWS PANEL CUTOUT CASE MOUNTING CLAMP MOUNTING SCREW (2) LENS Figure 3-3. Installation Information...

  • Page 18: Sensor Input Connections

    3.4 Sensor Input Connections Table 3-1. AMERICAN (USA) THERMOCOUPLE WIRE COLORS "+" LEAD WIRE "-" LEAD WIRE TYPE ALLOY/WIRE COLOR ALLOY/WIRE COLOR Iron (white) Constantan (red) Chromel (yellow) Alumel (red) Copper (blue) Constantan (red) Chromel (purple) Constantan (red) The meter is configured at the factory for the desired thermocouple type (J, K, T, E) and the desired units of measure (°C or °F), as defined by the customer at the time of purchase.
  • Page 19 3.4 Sensor Input Connections (Continued) To connect the input to the unit, attach the thermocouple probe to the 2-pin female connector that is supplied with the unit. Refer to Figure 3-4 for wiring instructions and Table 2-1 for wire colors. Plug the female connector into the P3 male connector at the rear of the meter.

  • Page 20: Analog Output Connections

    3.5 Analog Output Connections The analog output is a linearized millivolt signal that is equivalent to the displayed temperature. It comes as a standard feature with every unit. The resolution of the analog output is no greater than the resolution of the display. The analog output is a non-isolated signal, therefore, it is recommended that an ungrounded thermocouple probe be used to prevent ground loop problems.

  • Page 21: Display Hold Connections

    3.6 Display Hold Connections The “Display Hold” function can be used to freeze the display. Connect a single pole, single throw (SPST) switch between pins 1 and 2 on the P2 connector. The display will stop updating when this switch is on. When this switch is off, the display will update itself 2.5 times per second.

  • Page 22: Main Power Connections

    3.7 Main Power Connections Connect the ac main power connections as shown below. WARNING: Do not connect ac power to your meter until you have completed all input and output connections. Failure to do so may result in injury! This device must only be installed electrically by specially trained electrician with corresponding qualifications.
  • Page 23 DC WIRING The meter can be configured at the factory to operate on a 9–26 Vdc non-isolated power. The DC voltage option is specified at the time of ordering. See Table 1-3 for model number listing. An AC powered meter cannot be converted to a DC powered meter or vice versa.

  • Page 24: Disassembly/Assembly

    3.8 Disassembly/Assembly You must go through the following steps in order to remove the printed circuit board from the case if you want to change from 115 Vac to 230 Vac (or vice versa) or to change from Fahrenheit to Celsius (or vice versa). These changes must be performed by a qualified technician in order to avoid damage to the unit.
  • Page 25 PULL TAB HERE PUSH HERE PC BOARD Figure 3-9. Removing the PC Board from the Case When re-installing the printed circuit board: Hold the case (with the two mounting holes facing upwards and to the right side of the case) in the left hand. Hold the printed circuit board with the components showing (soldered side down) in the right hand.

  • Page 26: Section 4 Operation And Calibration

    SECTION 4 OPERATION AND CALIBRATION Important: These changes must be performed by a qualified technician. WARNING: Do not connect ac power to your meter until you have completed all input and output connections. Failure to do so may result in injury! Wire the meter according to the wiring section.

  • Page 27: Calibration Procedure

    Meter calibration must performed using thermocouple calibrator. If a millivolt source is used instead, be sure to connect the output of the millivolt source to an Omega MCJ Electronic Ice Point (or equivalent) of the appropriate thermocouple type (or an ice bath).
  • Page 28 Connect the thermocouple calibrator output signal to the thermocouple input connector P3 as shown in Figure 4-2. Connect the negative (red) thermocouple wire to connector P3, Pin 1. Connect the positive thermocouple wire to connector P3, Pin 2. Be sure to observe polarity and use the correct thermocouple wire (Type J wire for Type J meter).
  • Page 29 Set the thermocouple calibrator to match the thermocouple type of your meter. Adjust the thermocouple calibrator to output the temperature shown in the first line of column 2. Check to see that the unit displays the temperature shown in column 3. If not, adjust the zero potentiometer until it reads that simulated value.
  • Page 30 TABLE 4-1 CALIBRATION VALUES WHEN USING THERMOCOUPLE CALIBRATOR MODEL T/C CALIBRATOR METER POT TO OPTION DISPLAY DISPLAY ADJUST *-JF1 32°F 32°F Zero 1346°F 1346°F Span *-JF2 32.0°F 31.6°F † Zero 167.0°F 167.0°F Span *-JC1 0°C 0°C Zero 730°C 730°C Span *-JC2 0.0°C -0.2°C †...
  • Page 31 TABLE 4-1 (Cont’d) MODEL T/C CALIBRATOR METER POT TO OPTION DISPLAY ADJUST DISPLAY *-TF1 32°F 31°F † Zero 716°F 716°F Span *-TF2 32.0°F 32.0°F Zero 185.0°F 185.0°F Span *-TC1 0°C 0°C Zero 380°C 380°C Span *-TC2 0.0°C 0.0°C Zero 185.0°C 185.0°C Span *-EF1...
  • Page 32 4.2.2 Calibrating using a Millivolt Source Disconnect the power from the meter. Remove the front lens. Notice the the zero potentiometer is located to the left of the display and the span potentiometer is located to the right of the display. Refer to Figure 4-1 for the location of the calibration pots.
  • Page 33 Connect the power to the meter. Refer to the appropriate model number in Table 4-2 for the proper calibration points for your particular meter. Adjust the millivolt source to output the millivolt value shown on the first line of column 2. Check to see that the meter displays the temperature indicated in column 3.
  • Page 34 TABLE 4-2 CALIBRATION VALUES WHEN USING A MILLIVOLT SOURCE MILLIVOLT MODEL VALUE FROM METER POT TO OPTION MILLIVOLT DISPLAY ADJUST SOURCE *-JF1 32°F Zero 41.013 1346°F Span *-JF2 31.6°F † Zero 3.917 167.0°F Span *-JC1 0°C Zero 41.013 730°C Span *-JC2 -0.2°C †...
  • Page 35 TABLE 4-2 (Cont’d) MILLIVOLT MODEL VALUE FROM METER POT TO OPTION MILLIVOLT DISPLAY ADJUST SOURCE *-TF1 31°F † Zero 19.638 716°F Span *-TF2 32.0°F Zero 3.584 185.0°F Span *-TC1 0°C Zero 19.638 380°C Span *-TC2 0.0°C Zero 8.495 185.0°C Span *-EF1 31°F †...

  • Page 36: Specifications

    SECTION 5 SPECIFICATIONS INPUT TYPE: Thermocouple: ..........J,K,T, or E (Chromel-Constantan) Calibration:..............IEC 584-1 (IPTS-68) Configuration: .....Single-ended (-TC lead connected to Analog Return) Polarity:....................Bipolar Cold-junction Tempco: ...............±0.1 deg/deg Sensor-wire resistance effect per conductor: Type E: 50 µdeg/deg/Ω, up to 2000Ω Sensor-break Current:.................333 nA Sensor-break Indication: ...Meter displays positive overrange (upscale) NOISE REJECTION NMR†, SIG HI to SIG LO: ............70 dB, 50/60 Hz...
  • Page 37 DISPLAY Type:..................7-segment, LED Height: ..................0.56" (14.2 mm) Symbols:....................-1.8.8.8 Overrange Indication:........Three least-significant digits blank Colors: ..................Red - standard Green - optional DIGITAL INPUTS Hold:..............TTL or 5V CMOS compatible ENVIRONMENTAL Operating Temperature: ..........0° to 60°C(32° to 140°F) Storage Temperature: ..........-40° to 85°C (-40° to 185°F) Relative Humidity: ..........95% at 40°C (non-condensing) MECHANICAL DIMENSIONS Bezel: ...............0.94"...
  • Page 38 2.835 0.945 [24.00] [72.00] 0.197 [5.00] 4.134 [105.00] 4.60 [116.8] 2.661 0.858 [21.80] [67.60] SIDE VIEW TOP VIEW 2.677 +0.028/-.000 [68.00 +0.70/-0.00] 0.874 +.012/-.000 R 0.06 [1.5] [22.20 +0.30/-0.00] 4 PLCS PANEL THICKNESS 0.25 [6.4] MAX 0.03 [0.8] MIN PANEL CUTOUT Figure 5-1 Dimensions...
  • Page 39 TABLE 5-1 ACCURACY/RANGE TABLE MODEL MAXIMUM OPTION ERROR RANGE RESOLUTION *-JF1 2.7°F -346 to +1400°F 1.0°F *-JF2 1.8°F -199.9 to +199.9°F 0.1°F *-JC1 1.5°C -210 to +760°C 1.0°C *-JC2 1.0°C -199.9 to +199.9°C 0.1°C *-KF1 2.7°F -157 to +1999°F 1.0°F *-KF2 1.8°F -199.9 to +199.9°F...

  • Page 40: Section 6 Glossary

    SECTION 6 GLOSSARY COMMON MODE REJECTION (CMR) - a measure of the affect of a voltage on the indicated display. It is the ratio of the common mode voltage to the measured voltage due to a common mode voltage. COMMON MODE VOLTAGE (CMV) - the average of the voltage applied to both wires of a two wire or differential input.
  • Page 41 Warranty/Disclaimer NEWPORT Electronics, Inc. warrants this unit to be free of defects in materials and workmanship for a period of one (1) year from the date of purchase. In addition to NEWPORT’s standard warranty period, NEWPORT Electronics will extend the warranty period for one (1) additional year if the warranty card enclosed with each instrument is returned to NEWPORT.
  • Page 42 Newport Electronics GmbH Daimlerstrasse 26 • D-75392 Deckenpfronn • Germany TEL: 49 7056 9398-0 • FAX: 49 7056 9398-29 Toll Free: 0800 / 6397678 • www.newport.de • e-mail: sales@newport.de Newport Electronique S.A.R.L. 11, rue Jacques Cartier • 78280 Guyancourt • France TEL: +33 1 61 37 29 00 •...

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