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American Energy Systems LR-1 Installation, Operation And Maintenance Manual

Country flame series little rascal pellet fuel stove freestanding leg
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AMERICAN ENERGY SYSTEMS INC.
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
COUNTRY FLAME SERIES LITTLE RASCAL Pellet Fuel Stove
Do not store or use gasoline or other flammables (vapor or liquids) in or around the vicinity of this appliance.
Installation and repair must be performed by a qualified service agency.
Always check with local jurisdiction or code agency before installing this product. Local jurisdiction may be
requiring a permit prior to installation.
This appliance requires that you only burn premium quality wood pellet fuel
It is required to install this product using a 3" diameter or larger fresh air supply. It is recommended that
venting be installed with a 3 to 5 foot rise whenever possible.
WARNING:
If the directions in this manual are not followed exactly, a fire may result causing property
damage, personal injury or loss of life. Maintenance and cleaning are very important. Please read the
maintenance section of this manual very carefully.
Technical support is provided by your local installation service provider. If you should require factory
technical support it is available FREE by going to
Forum or by emailing technical@magnumheat.com.
TESTED BY: WARNOCK HERSEY – MOBILE HOME APPROVED
USA & CANADA TEST:
insert Installation in Canada) Oregon Administrative Rules 814-23-900 thru 909
Version 1.0.1c
FREESTANDING LEG, MODEL LR-01
FOR YOUR SAFETY
ASTM E1509-04, UL 1482, ULC S627, ULC/ORD C1482 (and ULC S628 if listed for fireplace
www.magnumheat.com
and selecting the Technical
01/2012
©2011

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Summary of Contents for American Energy Systems LR-1

  • Page 1 AMERICAN ENERGY SYSTEMS INC. INSTALLATION, OPERATION AND MAINTENANCE MANUAL COUNTRY FLAME SERIES LITTLE RASCAL Pellet Fuel Stove FREESTANDING LEG, MODEL LR-01 FOR YOUR SAFETY Do not store or use gasoline or other flammables (vapor or liquids) in or around the vicinity of this appliance.

  • Page 2: Table Of Contents

    LITTLE RASCAL MODEL LR-01 PELLET FUEL STOVE TABLE OF CONTENTS Introduction Page 3 Safety Notes Page 4-6 Specifications Page 6 Operating Instructions Page 7-15 Description Page 8 Pre-Operation Notes Page 10-15 Lighting Procedure/board operation Page 15-17 Board operation expanded Page 17 Wiring Diagram Page 18 Maintenance...

  • Page 3: Introduction

    INTRODUCTION Congratulations on your purchase of a American Energy System Inc. (AES) solid fuel Wood Pellet Appliance. Your Pellet Stove was designed to provide you with durable, reliable performance and ease of operation. The Country Flame LR-01 has been painstakingly designed with your comfort in mind. On those cool evenings when you’d like a little extra heat in the room, but you don’t want to turn on the furnace, you’ll enjoy the thermal efficiency of the LR-01.

  • Page 4: Safety Notes

    Any parts removed for servicing must be replaced prior to operation. 5. Any modifications to the unit, unless authorized by American Energy Systems Inc, could be dangerous and void the warranty of the unit.
  • Page 5 12. NEVER connect this unit to a chimney flue serving another appliance. 13. ALWAYS follow the lighting instructions in this manual; short cuts of any kind can be dangerous. 14. Check your local building codes and consult your insurance company before installing your unit. 15.

  • Page 6: Specifications

    combustion, such as occurs during start-up, shut down, or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system. The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary. SPECIFICATIONS FUEL TYPE: A.P.F.I.
  • Page 7 DESCRIPTION The LR-01 Wood Pellet Stove is designed to sit on legs as a freestanding unit. The basic stove unit measures 22 3/4” high by 26” wide and 19 3/4” deep. Centered above the firebox glass front door is a vent through which room convection air is passed. The left side of the Little Rascal has a control panel called the control board.
  • Page 8 for more or less combustion air to the unit. To vary the air, the air damper control is slid in (less air) and out (more air.) 1. Conditions that warrant more combustion air (2/3 to full open) are: Hardwood pellets Higher altitudes Increased heat settings (3- 5) 2.
  • Page 9 PRE-OPERATION NOTES 1. Thoroughly read and understand this manual. Pay particular attention to the maintenance and safety sections of this manual. Failure to inspect the stove and understand these instructions may cause unsatisfactory performance. 2. Check to see that the intake and exhaust vents are properly tight and correctly installed.
  • Page 10 IGNITION/START-UP PROCEDURE American Energy Systems Inc. (AES) introduced its exclusive control board technology in 2011. This control board technology was introduced across all lines of MagnuM and Country Flame pellet and corn stove products. AES continues to demonstrate leadership in bringing new products to market.
  • Page 11 Input Voltage Alternating Current (AC) Input provided by the local power company. This source of energy must provide a 120 Volt input signal with a frequency of 60 Hertz and a maximum branch current capacity of 15 Amperes. If other devices are connected to the branch, interference or over current may cause circuit breaker to trip.
  • Page 12 FIGURE 5 displays the Country Flame Control Board front panel. Each function of the Control Board is identified. ( NPS-1005-N-7 control center, 2011 and newer models) Power- on light glows amber when on Heat level indictor LED Auger feed light (red per heat level setting) (amber when on) Manual, Thermostatic...

  • Page 13: Operating Instructions

    OPERATING INSTRUCTIONS (Using self igniter systems, if auto ignition system (optional) has been installed) NOTE: Before the stove is started, the firepot must be checked for debris and clear air holes. Some fuels will cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often.
  • Page 14 “Draft Trim” button along with the heat level button arrow up or heat level button arrow down, depending on desired change. The auger feed rate on each setting is pre-programmed but may be changed if necessary. The “Auger Trim” button will override the programmed feed rates by +/-5% on all heat levels. To override the feed rate press and hold the ‘Auger Trim’...
  • Page 15 OPERATING INSTRUCTIONS (Without using system igniter) NOTE: Before the stove is started, the firepot should be checked for debris and clear air holes. Some fuels will cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often.
  • Page 16 The draft and room air blower speed varies directly with the feed rate. The “Draft Trim” button will override the variable fan function +/- 5 volts on all heat levels. To override, press and hold the “Draft Trim” button along with the heat level button arrow up or heat level button arrow down, depending on desired change. The auger feed rate on each setting is pre-programmed but may be changed if necessary.
  • Page 17 selected. The number #2 or #3 heat level setting is recommended for the 1 30-45 minutes. The auger light will flash when the auger is running. On the wood setting the auger will start right away. If on the corn setting there is a (2) minute delay prior to starting. You can hold the auger button down to override the system and manually prime the auger.

  • Page 18: Wiring Diagram

    AC MODEL WIRING DIAGRAM WARNING: DISCONNECT POWER BEFORE SERVICING THIS UNIT.

  • Page 19: Maintenance

    MAINTENANCE 1. If pellets contain a large amount of “fines” (foreign matter or sawdust), you will need to clean the heat exchanger area for buildup often to determine if any maintenance is needed. You may want to screen pellets before use if they contain a large number of “fines.” 2.
  • Page 20 10. Remove the ash pan using either the ash pan removal tool (furnished) or a glove. Lift the ash pan up and out the door. Dump the ash pan into a fire safe, covered container. The firepot may be lifted out and dumped using a glove. With these items removed, carefully check that the unit and all ashes are cooled completely.
  • Page 21 Maintenance Cont. It is important that the combustion air intake area is kept clean and free from a buildup of ash. Once a week, remove the ash pan and firepot out of the firebox area and clean out the built-up ash using an approved ash vacuum.

  • Page 22: Installation Instructions Precautions

    INSTALLATION / PRECAUTIONS IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the Country Flame warranty. 1. Look at the label on the back of your unit to find the serial number. Write the serial number of the unit on the Table of Contents page immediately.

  • Page 23: Free Standing Unit Positioning

    INSTALLATION / FREESTANDING UNIT / POSITIONING 1. When determining the proper location for your unit, keep in mind the heater should be kept out of any traffic paths in the room, away from curtains, drapes or any other combustibles. It should also be placed in a position where heat will be evenly distributed throughout the room.

  • Page 24: Venting

    INSTALLATION / FREESTANDING UNIT / VENTING 1. After positioning the Little Rascal in its final position, proper flue venting must be installed according to local and national codes. The LR-01 is a rear vented unit and flue vent pipe can be run directly from the rear of the unit.
  • Page 25 EXTERIOR WALL EXTERIOR WALL JET CAP WALL THIMBLE FLUE PIPE FLUE PIPE CLEAN OUT "T" JET CAP FIGURE 1: HORIZONTAL VENT PIPE (2 options) 7. FIGURE 2 shows a traditional, as well as more efficient, flue pipe installation. Note the dimensions that are required to be maintained in this type of installation.
  • Page 26 8. For installations that pass through a vertical wall and not through the roof, The Factory recommends an installation similar to the one shown in FIGURE 3. Dimension A should be a minimum of 16” and dimension B should be a minimum of 3”. Any outside vent should have a vertical run of at least 5’. At the same time, ensure that termination of the flue pipe does not occur just under the roof overhang.
  • Page 27 INSTALLATION / FREESTANDING UNIT / DETAIL The flue vent exit shall be located not less than 48” from any opening through which exhaust could enter the building, (i.e. windows and doors), and not less than 24” from adjacent public walkways. It shall be arranged so that flue gases are not directed in such a way as to pose a health hazard, overheat combustible structures or enter any building.

  • Page 28: Details

    INSTALLATION / FREESTANDING UNIT / DETAILS LEG INSTALLATION / FREESTANDING UNIT / DETAILS 1. Locate the eight (8) bolts in the package that comes with the leg kit. 2. Bolt the four (4) legs to the bottom of the pellet stove using two bolts per leg for a total of eight (8) bolts through the holes provided at the bottom corner of each unit.

  • Page 29: Insert Unit Positioning

    INSTALLATION / INSERT UNIT / POSITIONING 1. The LR-01 insert is designed to be inserted into an existing masonry fireplace or zero clearance box. The suitability of the existing firebox needs to be determined. You should insure that the heater is kept out of any traffic paths in the room, away from curtains, drapes or any other combustibles.

  • Page 30: Venting

    INSTALLATION / INSERT UNIT / VENTING 1. The LR-01 is designed for both new installations and as an insert into existing fireplaces. The LR-01 is NOT designed to be installed without proper vent pipe. Proper venting can be achieved by installing a 3”...
  • Page 31 FIGURE 8: CHIMNEY FLUE AND FRESH AIR VENTING...
  • Page 32 INSTALLATION / MOBILE HOME STANDARDS 1. Mobile home code requires the pellet stove be bolted to the floor regardless of whether it has legs or is mounted on its optional pedestal. 2. A pellet stove must be electrically grounded to the steel frame of the mobile home. 3.
  • Page 33 2. Information and warning labels are located under the hopper lid. These labels provide information on operation and maintenance that the operator should always follow when operating the stove. Keep the hopper lid closed during operation. 3. There are electrical warning labels inside the LR-01 that inform the consumer that before any electrical service is attempted on a unit, disconnect the unit from the source power before servicing.

  • Page 34: Warranty

    Please keep a copy of this warranty for your personal records or in the event of a claim American Energy Systems Inc., hereinafter referred to as (AES), warrants to you, the original consumer purchaser, that this product is free from defects in material and workmanship for a period of five (5) years from the original purchase date minus any time past one (1) year from manufacturing date, and that the product’s electrical parts and steel firepot, are free from defects in material and...
  • Page 35 Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damage, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

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Lr-01

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