HTC Diamond Service Manual
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HTC Diamond Service Manual

Htc diamond mobile phone service manual
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Doc. No.
DOC-00040624
REV.
HTC Corporation
Issued Date
2008/4/14
A05
.
Revised Date
2008/6/23
Page
1 of 109
Doc. Title
Diamond Service Manual
Diamond
Service Manual
HTC Proprietary
U
Confidential Treatment Requested
Rev. A05
HTC Corporation
Engineering Mobility
HTC CONFIDENTIAL
SM-TP001-0704
6/30/2008 2:31:32 PM

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Summary of Contents for HTC Diamond

  • Page 1 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 1 of 109 Doc. Title Diamond Service Manual Diamond Service Manual HTC Proprietary Confidential Treatment Requested Rev. A05 HTC Corporation Engineering Mobility HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 2 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 2 of 109 Doc. Title Diamond Service Manual REVISION CONTROL TABLE DATE CONTENTS DEPT REVISED STAGE AX01 2008/04/14 Fist Draft Steven Liu 1. Modify product overview 2008/5/9 2.

  • Page 3: Table Of Contents

    DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 3 of 109 Doc. Title Diamond Service Manual Table of Contents 1. INTRODUCTION ..................................4 ............................5 RODUCT EATURES ............................12 RODUCT OVERVIEW 2. DEVICE DISASSEMBLING AND ASSEMBLING PROCEDURE ................18 ..............................18 OOLS ..........................18...

  • Page 4: Introduction

    Doc. Title Diamond Service Manual 1. Introduction This manual provides the technical information to support the service activities of Diamond. This document contains highly confidential information, so any or all of this document should not be revealed to any third party.

  • Page 5: Product Features

    Issued Date 2008/4/14 Revised Date 2008/6/23 Page 5 of 109 Doc. Title Diamond Service Manual 1.1 Product Features Platform DPA/UMTS ra slim bar type PDA phone form factor 0: 824-849 MHz, 869-894 MHz (Band V) crosoft Windows Mobile 6.1 professional...
  • Page 6 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 6 of 109 Doc. Title Diamond Service Manual CLI (Calling Line Identity) static splay own number condition) Warm etwork selection start: 60 seconds, typical TTFF (open sky & Cell broadcast...
  • Page 7 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 7 of 109 Doc. Title Diamond Service Manual Tri-Axis Accelerometer uplex Full d Resolution: 1.22 milli-g o sampling rate Audi Auto po Recording (uplink): 8-bits or 16-bits with 8KHz, rtrait / landscape mode change when...
  • Page 8 HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 8 of 109 Doc. Title Diamond Service Manual Co-exist with WiFi k time: 1.3 ~ 5.2 hours for UMTS Fi [manufacture option] o Telephony time: 77~109 minutes Vide IEEE 802.11b/g compliant Stand...
  • Page 9 HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 9 of 109 Doc. Title Diamond Service Manual Bluetooth Keyboard ge Card Encryption, Device Lock Stora -in-1 multifunction audio cable rosoft Office Mobile Word, Excel & PowerPoint Mobile r Charger Holder...
  • Page 10 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 10 of 109 Doc. Title Diamond Service Manual DirectShow Filters for WMP - Video o Manager Audi Video Playback format: H.263, MPEG4, WMV, ce Dial & Command Motion JPEG (AVI), H. 264 ce Recorder (AMR only) Min.
  • Page 11 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 11 of 109 Doc. Title Diamond Service Manual Talking dictionary(HTC Asia) USB certification s (Vodafone) Antiviru certificate / report [International] RIM Bla UAELAB [UAE] ckberry Push E-mail Client (Vodafone) sh OTA (Vodafone) WAP Pu ICASA [T.B.D.] [South Africa]...

  • Page 12: Product Overview

    Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 12 of 109 Doc. Title Diamond Service Manual 1.2 Product overview HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 13 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 13 of 109 Doc. Title Diamond Service Manual HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 14 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 14 of 109 Doc. Title Diamond Service Manual HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 15 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 15 of 109 Doc. Title Diamond Service Manual HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 16 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 16 of 109 Doc. Title Diamond Service Manual HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 17 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 17 of 109 Doc. Title Diamond Service Manual HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...

  • Page 18: Device Disassembling And Assembling Procedure

    HTC) Y cable for ROM code re-flash and HTC special tools RTT-00004 diagnostic test program USB SD card reader (ZENITRON WFGMRSD-TP) RTT-00005 Diagnostic card for Diamond DCT-00001 Unit current consumption test HTC design fixture Power supply Current Meter Mobile tester...

  • Page 19: Disassembling Procedure

    Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 19 of 109 Doc. Title Diamond Service Manual 2.2 Disassembling procedure OOLS NEEDED FOR SSEMBLING ISASSEMBLING PROCESS 1. L LEANING LOTH 2. P 000X40. HILIPS CREW RIVER 3.
  • Page 20 HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 20 of 109 Doc. Title Diamond Service Manual EMOVE THE BATTERY NFASTEN THE SCREWS AT THE LOCATION INDICATED AND REMOVE THE ANTENNA COVER CAREFULLY NFASTEN THE SCREWS AT THE LOCATION INDICATED AND REMOVE...
  • Page 21 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 21 of 109 Doc. Title Diamond Service Manual EMOVE THE CAP FROM THE ANTENNA COVER EMOVE THE SPEAKER AUTION VOID DAMAGE THE SPEAKER NFASTEN THE SCREWS AT THE LOCATION INDICATED AND REMOVE...
  • Page 22 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 22 of 109 Doc. Title Diamond Service Manual EMOVE THE METAL COVER ELEASE THE HOOK OF CABLE COVER FROM THE HOUSING THEN SEPARATE THR COXIAL CABLE FROM THE COVER THEN REMOVE THE COAXIAL CBLE COVER CAREFULLY...
  • Page 23 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 23 of 109 Doc. Title Diamond Service Manual EMOVE THE POWER BUTTON COVER EMOVE THE LCM FPC TAPE FROM THE CONNECTOR LOOSE THE LCM FPC CABLE FROM THE CONNECTOR Loss the glue under backward...
  • Page 24 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 24 of 109 Doc. Title Diamond Service Manual ISCONNECT THE CABLE BY USING TWEZEERS CAREFULLY Disconnect the FPC cable by using the tweezers and pull it with backward direction ISCONNECT THE LCM AND NAVI...
  • Page 25 HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 25 of 109 Doc. Title Diamond Service Manual ISCONNECT THE GPS COAXIAL CABLE FROM THE MAIN BOARD CAREFULLY BT/W O NOT RE USE THE COAXIAL CABLE WHEN YOU DISASSEMBLE THE COAXIAL...
  • Page 26 2008/4/14 Revised Date 2008/6/23 Page 26 of 109 Doc. Title Diamond Service Manual REMOVE THE SIM FPC FROM THE MAIN BOARD CAREFULLY LOOSE THE POWER BUTTON CABLE FROM THR HOUSING CAREFULLY LOOSE THE VOLUME BUTTON CABLE FROM THE HOUSING CAREFULLY...
  • Page 27 2008/4/14 Revised Date 2008/6/23 Page 27 of 109 Doc. Title Diamond Service Manual EMOVE THE GASKET TAPE ISCONNECT THE BT WIFI COAXIAL CABLE FROM THE NAVI BOARD SE FLAT PLAASTIC STICK TO SLIP OUT THEN TAKE OUT THE RIGID FLEX...
  • Page 28 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 28 of 109 Doc. Title Diamond Service Manual ISCONNECT THE COAXIAL CABLE FROM THE RIGID FLEX BOARD CAREFULLY BT/W ISCONNECT THE IFI COAXIAL CABEL FROM THE RIGID FLEX BOARD CAREFULLY...
  • Page 29 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 29 of 109 Doc. Title Diamond Service Manual LOOSE THE CAMERA CONNECTOR THEN REMOVE THE CAMERA MODULE FROM THE CONNECTOR CAREFULLY EMOVE THE MAIN CAMERA MODULE FROM THE HOUSING CAREFULLY...
  • Page 30 HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 30 of 109 Doc. Title Diamond Service Manual REMOVE THE MICROPHONE RUBBER FROM THE NAVI BOARD EFORE DISASSEMBLE THE MODULE PUSH THE CABLE TO UPEER DIRECTION RESS THE AVI BOARD LIGHTLY TO...
  • Page 31 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 31 of 109 Doc. Title Diamond Service Manual REMOVE THE RECEIVER FROM THE HOUSING CAREFULLY ISASSEMBLY COMPLETED UE TO THE LABEL HINDS THE BACKWARD OF BEZEL ’ AND YOU CAN T SEE THE SERIAL ’...

  • Page 32: Assembling Procedure

    Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 32 of 109 Doc. Title Diamond Service Manual 2.3 Assembling procedure OOLS NEEDED FOR SSEMBLING ISASSEMBLING PROCESS 1. L LEANING LOTH 2. P 000X40. HILIPS CREW RIVER 3.
  • Page 33 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 33 of 109 Doc. Title Diamond Service Manual ATTACH THE MICROPHONE RUBBER ON THE INDICATED POSITION OF NAVI BOARD ATTTACH THE RECEIVER INTO THE HOUSING CAREFULLY SSEMBLE THE MAIN CAMERA ODULE INTO THE RIGID FLEX BOARD...
  • Page 34 DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 34 of 109 Doc. Title Diamond Service Manual ASSEMBLE THE CAMERA MODULE INTO THE RIGID FLEX BOARD TICK THE TAPE ON THE CONNECTOR HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 35 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 35 of 109 Doc. Title Diamond Service Manual INSTALL THE WIFI BT COAXIAL CABLE INTO THE RIGID FLEX BOARD INSTALL THE COAXIAL CABLE INTO THE RIGID FLEX BOARD IP THE TAPE OF MAIN CAMERA AND...
  • Page 36 2008/4/14 Revised Date 2008/6/23 Page 36 of 109 Doc. Title Diamond Service Manual RIP THE TAPE OF POWER AND VOLUME SWITCH THEN STICK ON THE FRAME OF THE HOUSING PUSH THE BT WIFI COAXIAL CABLE INTO THE FILLISTER OF THE FRONT...
  • Page 37 HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 37 of 109 Doc. Title Diamond Service Manual STICK THE GASKET TAPE ON THE FRONT BEZEL SIM FPC ONNECT THE BOARD INTO THE MAIN BOARD THEN STICK THE TAPE ON THE CONNECTOR...
  • Page 38 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 38 of 109 Doc. Title Diamond Service Manual SIM FPC UT DOWN THE BOARD BY ALIGNING THE HOLES ONTO THE MAIN BOARD ONNECT THE COAXIAL CABLE INTO THE MAIN BOARD THEN PUT THE...
  • Page 39 2008/4/14 Revised Date 2008/6/23 Page 39 of 109 Doc. Title Diamond Service Manual SSEMBLE THE NAVI BOARD AND LCM FPC CONNECTORS BY USING ASSEMBLY FIXTURE TTACH THE RIGID FLEX BOARD CABLE INTO THE MAIN BOARD THEN STICK THE TAPE ON THE CONNECTOR...
  • Page 40 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 40 of 109 Doc. Title Diamond Service Manual TTACH THE VOLUME BUTTON INTO THE HOUSING TTACH THE COAXIAL CABLE INTO THE SUPPORT COVER AND HOOK THE COVER INTO THE HOUSING TTACH THE POWER BUTTON INTO...
  • Page 41 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 41 of 109 Doc. Title Diamond Service Manual LACE THE METAL COVER ON THE BACWARD OF THE FRONT COVER TTACH THE STYLUS SUPPOTER ONTO THE FRONT BEZEL AND FATEN SCREWS : 0.5 ± 0.1...
  • Page 42 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 42 of 109 Doc. Title Diamond Service Manual TTACH THE MAGNET INTO THE SLOT OF THE STYLUS SUPPORTER TTACH THE SPEAKER INTO THE ANTENNA COVER ASSEMBLY TTACH THE CAP INTO THE ANTENNA COVER ASSEMBLY...
  • Page 43 HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 43 of 109 Doc. Title Diamond Service Manual TTACH THE ANTENNA COVER ONTO THE FRONT BEZEL ASTEN THE SCREWS INTO THE ANTENNA COVER : 0.9 ± 0.1 ORQUE P/N: 72H02474-00M * 1...
  • Page 44 HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 44 of 109 Doc. Title Diamond Service Manual TTACH THE SCREWS INTO THE COVER : 0.5 ± 0.1 ORQUE P/N: 72H02668-00M * 2 P/N: 72H02474-00M * 3 NSERT THE BATTERY INTO THE UNIT...
  • Page 45 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 45 of 109 Doc. Title Diamond Service Manual NSERT THE BATTERY COVER NSERT THE STYLUS SSEMBLY COMPLETED HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...

  • Page 46: Rom Re-Flash Procedure

    2008/4/14 Revised Date 2008/6/23 Page 46 of 109 Doc. Title Diamond Service Manual 3. ROM Re-flash Procedure 3.1 ROM upgrade thru RUU (Re-flash Upgrade Utility) Connect device to PC 1. Setting and allow USB connections in Microsoft ActiveSync. 2. Connect your device and desktop/ or laptop via USB cable.
  • Page 47 2008/4/14 Revised Date 2008/6/23 Page 47 of 109 Doc. Title Diamond Service Manual RUU-1 7. Hold the volume down key then press power button to trigger the boot loader mode. 8. Read the pop-up message form ROM update utility and select the “I understand…”...
  • Page 48 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 48 of 109 Doc. Title Diamond Service Manual RUU-4 14. Double verify the ROM revision which you want to update before re-flash procedure. 15. Click “Next” to proceed. RUU-5 16. Read the information from...

  • Page 49: Rom Image Upgrade Thru Sd Card

    Issued Date 2008/4/14 Revised Date 2008/6/23 Page 49 of 109 Doc. Title Diamond Service Manual 3.2 Rom Image upgrade thru SD card Download OS Image from SDO 1. Download OS image from SDO. http://htcscm10.htc.com.tw/SDO Un-zip the image file. Format SD card and copy image file to SD card 3.
  • Page 50 2008/4/14 Revised Date 2008/6/23 Page 50 of 109 Doc. Title Diamond Service Manual SD Upgrade - 1 Note: The display with line of diagnostic mode is normal due to it is reliability issue for VGA resolution. 5. Connect the USB Y cable into the unit.
  • Page 51 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 51 of 109 Doc. Title Diamond Service Manual SD Upgrade - 4 After finish, press Reset button to reboot. HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...

  • Page 52: Diagnostic Program

    REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 52 of 109 Doc. Title Diamond Service Manual 4. DIAGNOSTIC PROGRAM 4.1 List of Diagnostic / WinCE Test Items Mode No Item Description Remark Function Test Auto Auto Regular Tests (Display, B.L, Vibrator, etc…)
  • Page 53 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 53 of 109 Doc. Title Diamond Service Manual Unit Repair Process HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 54 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 54 of 109 Doc. Title Diamond Service Manual Pre-load Process-1 Download diagnostic program from SDO (DOC-00040662). http://htcscm10.htc.com.tw/SDO Pre-load Process-2 Note: The display with line of diagnostic mode is normal due to it is reliability issue for VGA resolution.
  • Page 55 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 55 of 109 Doc. Title Diamond Service Manual Pre-load Process-4 Press action key to select Content Tool for content files restore. Pre-load Process-5 Press action key to select Check Contents before doing the file pre-load.
  • Page 56 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 56 of 109 Doc. Title Diamond Service Manual Pre-load Process-7 11. Press action key to select Restore Content to MoviNAND Pre-load Process-8 12. It will restore content files into internal storage automatically. Pre-load Process-9 13.
  • Page 57 2008/4/14 Revised Date 2008/6/23 Page 57 of 109 Doc. Title Diamond Service Manual Pre-load Process-10 14. Reboot the device then enter OS to check the content files in the internal storage. Pre-load Table Pre-load the all files into the internal storage.
  • Page 58 2008/4/14 Revised Date 2008/6/23 Page 58 of 109 Doc. Title Diamond Service Manual WinCE Test Bluetooth Test - 1 Tap icon Comm Manager on the Today screen and turn on Bluetooth. Tap the icon “Settings” down-right the corner of the screen and select the “Make this device….”...
  • Page 59 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 59 of 109 Doc. Title Diamond Service Manual USB Test Start up the Microsoft® ActiveSync®program in the PC. Select ActiveSync in the setting of menu Insert USB cable and connect unit to desktop/ or laptop.
  • Page 60 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 60 of 109 Doc. Title Diamond Service Manual WLAN Test Tap icon Comm Manager on the Today screen and turn on WLAN. Select the hot-spot/ or access point which searchable and appears on screen.
  • Page 61 2008/4/14 Revised Date 2008/6/23 Page 61 of 109 Doc. Title Diamond Service Manual Insert the headset into the USB connector before doing the testing. Tap icon FM Radio in the programs of the menu. Select the different channels for testing.
  • Page 62 2008/4/14 Revised Date 2008/6/23 Page 62 of 109 Doc. Title Diamond Service Manual Select the Speaker Test then press Play button for testing Audio Test-4 Connect the headset into the USB port before doing the testing Select the Headset Test then press...
  • Page 63 HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 63 of 109 Doc. Title Diamond Service Manual Audio Test-6 12. Connect the headset into the USB port before doing the testing 13. Select the Ext-Rec Test then press “Record” button voice...
  • Page 64 DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 64 of 109 Doc. Title Diamond Service Manual Find the “CapSensorTestOK” log file in the folder and it means cap sensor function pass. HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 65 Page 65 of 109 Doc. Title Diamond Service Manual Test Procedure How to select test item: Using navigation button -"Up" or "Down" to select the test items How to execute the test program: Press “Action” button to start each of test items.
  • Page 66 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 66 of 109 Doc. Title Diamond Service Manual ROM Checksum Test Press Action key to select The Rom Checksum will be displayed on the screen Stylus Detect Test Press Action key to select 10.
  • Page 67 Revised Date 2008/6/23 Page 67 of 109 Doc. Title Diamond Service Manual Display Test (and RED/ GREEN pattern) 13. Press Action key to select Display Test on Function test menu. 14. After the test pattern is show up, please check the pattern if any un-uniform color or chromatist.
  • Page 68 2008/4/14 Revised Date 2008/6/23 Page 68 of 109 Doc. Title Diamond Service Manual LCD Back Light Test Press Action key to select B.L Test on Function test menu. 19. Press Action key to switch the LCD backlight level from Level 1,Level2,...
  • Page 69 Revised Date 2008/6/23 Page 69 of 109 Doc. Title Diamond Service Manual G Sensor Test Press Action key to select G Sensor Test on Function test menu. 25. Put the unit on the table with when performing this G sensor testing.

  • Page 70: Power Measurement Test

    2008/6/23 Page 70 of 109 Doc. Title Diamond Service Manual 5. Power Measurement Test 5.1 Main board leakage current Test Procedure This is a quick method to measure if any abnormal leakage current on main board which caused high power consumption compare to GOOD main board.
  • Page 71 2008/4/14 Revised Date 2008/6/23 Page 71 of 109 Doc. Title Diamond Service Manual C. types Jig Jig - E (3 pins-Short) Jig-E Equipment set up 1. Connect control box and jig through 3 colors cable with red, black and yellow...
  • Page 72 Page 72 of 109 Doc. Title Diamond Service Manual 2. Set up each button by row A~D according to product specification Following is an setting for Diamond Button set up matrix MODEL JIG TYPE Diamond It means, press button A0,B8,D0 3.

  • Page 73: Idle Current Test

    2008/4/14 Revised Date 2008/6/23 Page 73 of 109 Doc. Title Diamond Service Manual 2. Press Power button to turn on the Device 3. In “main page”, Check phone status, Click “Turn on flight mode” Set the unit to : * Flight mode * Make sure all RF function is off (phone, BT, Wifi..)

  • Page 74: Battery Rundown Test Procedure

    Issued Date 2008/4/14 Revised Date 2008/6/23 Page 74 of 109 Doc. Title Diamond Service Manual 5.2 Battery rundown test procedure Test Requirement: -Windows 2000/XP -USB Cable -ActiveSync 4.2 above (WINCE 6.0 should use ActiveSync 4.5) -Master Unit -Battery in Warranty Caution: Please charge your unit to full capacity for battery (until the green light is displayed) before doing the test.
  • Page 75 HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 75 of 109 Doc. Title Diamond Service Manual Battery Rundown-1 VI. Adjust the Backlight brightness into the maximum level on battery power. Battery Rundown-2 VII. Disable urn off backlight if device is not used for in Battery power.
  • Page 76 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 76 of 109 Doc. Title Diamond Service Manual Battery Rundown-3 VIII. Execute PowerDetect.exe under WinCE Battery Rundown-3 Set the Sleep as 1hour Set the Record as 2Mins...
  • Page 77 2008/4/14 Revised Date 2008/6/23 Page 77 of 109 Doc. Title Diamond Service Manual Battery Rundown-4 After running 1 hour, the test will be finished. XII. Press the Power Button to turn on the power. XIII. Click ok to quit the program.
  • Page 78 Issued Date 2008/4/14 Revised Date 2008/6/23 Page 78 of 109 Doc. Title Diamond Service Manual Battery Rundown-6 XV. Tag the log file to check the capacity. Caution: If the capacity is under 70%, Please replace a new battery. HTC CONFIDENTIAL...

  • Page 79: Cosmetic Inspection Criteria

    2008/6/23 Page 79 of 109 Doc. Title Diamond Service Manual 6. Cosmetic Inspection Criteria 6.1 Classes definition of inspective area Class A area => The front side of main unit involve all buttons and LED lens except LCD. Class C area => 4 sides and back views of main unit.

  • Page 80: Display Inspection

    Page 80 of 109 Doc. Title Diamond Service Manual a. Inspection distance: 30cm / Inspection time: 5 sec b. Ambient illumination is to be 500-1000 Lux (Incandescent lamp) c. Inspection should be performed under the condition that LCD screen could reflect the mirror image of lamp.

  • Page 81: Main Unit Inspection

    REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 81 of 109 Doc. Title Diamond Service Manual 6.3 Main unit inspection Gap & Step inspection Description Accept criteria Level GAP BETWEEN ALL GENERIC ME PARTS < 0.4 mm Minor GAP BETWEEN TOUCH WINDOW AND A PARTS <...

  • Page 82: Generic Troubleshooting

    2008/6/23 Page 82 of 109 Doc. Title Diamond Service Manual 7. Generic Troubleshooting 1．Main Unit Does Not Respond to Power Button (1) Connect the AC adapter, maybe the battery pack is exhaust and wait few minutes for battery recharging. (2) Check if battery installed well.
  • Page 83 2008/6/23 Page 83 of 109 Doc. Title Diamond Service Manual 4．Unusual Vertical / Horizontal lines or partial display (1) Check the connection of LCM FPC whether is properly connected. (2) Try to cold boot the unit then tries again. (3) Try to re-flash the ROM code.
  • Page 84 Page 84 of 109 Doc. Title Diamond Service Manual 7．Battery Pack does not start (1) Make sure the battery cover is closed properly. (2) Connect to the AC Adapter and see if it takes charge. Also check AC Adapter condition.
  • Page 85 Page 85 of 109 Doc. Title Diamond Service Manual (3) Try to re-flash the ROM code. (4) Clean up the speaker connection side on MB if there is any contamination. (5) Dismantle and Check whether the Speaker is properly installed (Orientation) (6) Replace Speaker if necessary.
  • Page 86 2008/6/23 Page 86 of 109 Doc. Title Diamond Service Manual (5) Once the defective part has been identified, verify the defective part again whether the symptom could be duplicated with another unit. 12．Internal storage device not functioning (1) Make sure the GPS environment is outside of room before connecting to satellite.

  • Page 87: Generic Labeling Plan

    Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 87 of 109 Doc. Title Diamond Service Manual 8. Generic Labeling Plan Model ID DIAM100 DIAM110 DIAM120 DIAM130 DIAM140 DIAM300 UMTS: 900/2100 UMTS: 850/1900 de-3G UMTS: 850/2100...
  • Page 88 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 88 of 109 Doc. Title Diamond Service Manual Agency label_DIAM110 The brand name is shown on Bezel. HTC P/N: 77H00598-01M Size: 40.3 X 38.55mm HTC P/N Description HTC CONFIDENTIAL SM-TP001-0704...
  • Page 89 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 89 of 109 Doc. Title Diamond Service Manual Agency label_DIAM120 The brand name is shown on Bezel. HTC P/N: 77H00598-03M Size: 40.3 X 38.55mm HTC P/N Description HTC CONFIDENTIAL SM-TP001-0704...
  • Page 90 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 90 of 109 Doc. Title Diamond Service Manual Agency label_DIAM130 The brand name is shown on Bezel. HTC P/N: 77H00598-05M Size: 40.3 X 38.55mm HTC P/N Description HTC CONFIDENTIAL SM-TP001-0704...
  • Page 91 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 91 of 109 Doc. Title Diamond Service Manual Agency label_DIAM140 The brand name is shown on Bezel. HTC P/N: 77H00598-06M Size: 40.3 X 38.55mm HTC P/N Description HTC CONFIDENTIAL SM-TP001-0704...
  • Page 92 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 92 of 109 Doc. Title Diamond Service Manual Agency label_DIAM300 The brand name is shown on Bezel. HTC P/N: 77H00598-02M Size: 40.3 X 38.55mm HTC P/N Description HTC CONFIDENTIAL SM-TP001-0704...
  • Page 93 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 93 of 109 Doc. Title Diamond Service Manual Unit label location explanation Water sensitive label HTC P/N: 77H00668-00M Qty: 1 Tamper evident label HTC P/N: 77H00460-01M Qty: 2 HTC CONFIDENTIAL...
  • Page 94 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 94 of 109 Doc. Title Diamond Service Manual Battery label Standard battery 900mAh_Li-ion_English version HTC P/N: 35H00112-00M (TWS) 35H00112-01P (Samsung) HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 95 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 95 of 109 Doc. Title Diamond Service Manual Standard battery 900mAh_Li-ion Polymer (Desay) _English version HTC P/N: 35H00113-00P (Sony, Desay) HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...

  • Page 96: Generic Spare Part List And Photos

    Item Description Substitute BATTERY_LI-ION,900mAh,3.7V,TWS,ICP533640SR,MAXELL,60/-20degC,42*40 35H00112-00M *5.5mm 36H00684-00M Speaker,KDIC,MPS-101706BA 36H00685-00M Receiver,KDIC,MPR061501DA 51H10073-00M Rigid-Flex Board ASSY, Upper BD with ACF Assy, Diamond Camera Module,FF,Largan,Largan,PREMIER,NBR727 Module drawing, mutual 54H00278-00M tek,0.3Mpixel,5*5*2.62mm,Diamond Camera Module,PREMIER,CMHT-3A403D,AF,TDK,LARGAN,相互,Micron 54H00279-00M MI-3130,3.1Mpixel,Micron,19.2*8.9*6.3mm,Raphael 71H02327-00M Cover, MEGA POWER,COVER LEFT COAXIAL CABLE,DIAMOND 71H02328-00M Button, UNITEL, PWRBTN, DIAMOND...
  • Page 97 2008/6/23 Page 97 of 109 Doc. Title Diamond Service Manual NOTE: THE PHOTO OF SPL IS GENERIC AND ONLY FOR REFERENCE, THE COLOR AND APPEARANCE MAY BE DIFFERENT FROM THE SHIPPED PARTS, IF YOU WANT TO APPLY THOSE PARTS, PLEASE CONTACT YOUR SERVICE ACCOUNT MANAGER FOR MORE INFORMATION.
  • Page 98 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 98 of 109 Doc. Title Diamond Service Manual HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 99 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 99 of 109 Doc. Title Diamond Service Manual HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 100 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 100 of 109 Doc. Title Diamond Service Manual HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 101 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 101 of 109 Doc. Title Diamond Service Manual HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 102 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 102 of 109 Doc. Title Diamond Service Manual HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...

  • Page 103: Board Level 2.5 Repairs

    Revised Date 2008/6/23 Page 103 of 109 Doc. Title Diamond Service Manual 9.2 Board Level 2.5 Repairs Basic Repair Instructions for Component Replacement: Step 1 Place the solder-proof tape to cover the surrounding area of the components which being replaced.
  • Page 104 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 104 of 109 Doc. Title Diamond Service Manual 51H40485-XXM PCBA-MAIN BOARD (Side A) Location Description Remark SIM FPC MAM1 75H00643-00M Connector B to C,10P,0.3Pitch,FF12-10A-R11A,DDK,0.2A,50V,5.2*4.23*0.9mm Board Connector B to...
  • Page 105 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 105 of 109 Doc. Title Diamond Service Manual Side A Photo and Component Location MAM3 RAM1 MAM1 MAM7 RGM1 MAM15 MAM2 HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...
  • Page 106 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 106 of 109 Doc. Title Diamond Service Manual 51H40485-XXM PCBA-MAIN BOARD (Side B) Location Description Remark Upper board MAM14 75H00628-00M Connector FPC,45P,100mohm,HIROSE,FH26-45S-0.3SHW(05),0.2A,30V,0.3SHW MAM8 75H00771-00M Connector I/O,40mohm,ACON,C-MJE23-00-00,11P,0.45Pitch,0.5A,30V Connector...
  • Page 107 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 107 of 109 Doc. Title Diamond Service Manual Side B Photo and Component Location MAM8 PACON1 MAM14 HTC CONFIDENTIAL SM-TP001-0704 6/30/2008 2:31:32 PM...

  • Page 108: Rf Antenna Specification

    Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 108 of 109 Doc. Title Diamond Service Manual 10. RF Antenna Specification EIRP & Sensitivity Test Channel EIRP (dBm) EIRP Spec 28.0 28.0 28.0 EGSM Cell power (dBm)
  • Page 109 Doc. No. DOC-00040624 REV. HTC Corporation Issued Date 2008/4/14 Revised Date 2008/6/23 Page 109 of 109 Doc. Title Diamond Service Manual Channel 0 Channel 39 Channel 78 EIRP (dBm) EIRP Spec (dBm) >-6 >-6 >-6 EIS (dBm) EIS Spec (dBm) <-73...

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