Table of Contents
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Summary of Contents for AE Battery Conditioner and Charger
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Page 1: Instruction Manual
Battery Conditioner and Charger • Inverter Technology • MCU Controlled operations • 7- Stage Auto Switching Mode • Reverse Polarity Protection • Temperature controlled Cooling Fan • Light weight and Compact Instruction Manual Version 7/10... -
Page 2: Table Of Contents
Specifications (Model 1215 & 1220) ----------------------------------------------- 5 Charging Characteristics--------------------------------------------------------------6 2.0 Safety Measure----------------------------------------------------------------- Safety Precautions-----------------------------------------------------------------------9 Other Precautions-----------------------------------------------------------------------10 3.0 Working with Batteries------------------------------------------------------- 4.0 The Battery Conditioner and Charger------------------------------------ Function of Individual Components-----------------------------------------------13 Protective Features---------------------------------------------------------------------15 5.0 Charging Batteries------------------------------------------------------------ Battery out of vehicle connection--------------------------------------------------16 Battery in vehicle connection ------------------------------------------------------17 Chassis Ground--------------------------------------------------------------------------18 6.0 Installation-----------------------------------------------------------------------... -
Page 3: Introduction
1.0 - Introduction 1.1-The Product: Battery Conditioner and Charger Unit Unlike traditional chargers, this battery conditioner and charger is using the latest inverter technology (high frequency switching circuitry which convert incoming AC input to 12V DC outputs) that allows easy handling because of its light weight and compactness without sacrificing its performance. -
Page 4: Specifications (Model 1205 & 1210)
AETOOL Instruction Manual ____________________________________________________________________________ 1.2 Specifications: (Model: BCC 1205 & BCC 1210) 12 V Battery Conditioner and Charger - Technical Data Model BCC 1205 BCC 1210 Output Current 5 Amps 10 Amps Output Voltage 12 Volts DC 12 Volts DC Minimum Start Voltage 2 .0 VDC... -
Page 5: Specifications (Model 1215 & 1220)
AETOOL Instruction Manual ____________________________________________________________________________ 1.3 Specifications: (Models BCC 1215 & BCC 1220) 12 V Battery Conditioner and Charger - Technical Data Model BCC 1215 BCC 1220 Output Current 15 Amps 20 Amps Output Voltage 12 Volts DC 12 Volts DC Minimum Start Voltage 2 .0 VDC... -
Page 6: Charging Characteristics
Stage 4: Absorption (Constant Voltage): At this stage the charging voltage remains constant at 14.4 volts and the current gradually reduces until the battery reached 100% charged (no more power can be introduced thus without overcharging the battery). AE Tool Battery Conditioner and Charger... - Page 7 Life of light bulbs will be shortened at higher voltage. Try to disconnect them from the battery during this phase. Maximum effect and minimum risk for electronics is achieved by charging a disconnected battery. AE Tool Battery Conditioner and Charger...
- Page 8 If the terminal voltage drops below a lower limit, the charger automatically goes back to the beginning of the charging curve. Various stages of Voltage and Amperage Wave Forms during charging operation. AE Tool Battery Conditioner and Charger...
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Page 9: Safety Measure
To protect your eyes from propellant object such as caustic liquids, always wear safety eye protection Engine parts become very hot when engine is running or after it has been stopped awhile. To prevent severe burns, avoid contact with hot engine parts. AE Tool Battery Conditioner and Charger... -
Page 10: Other Precautions
• Do not attempt to open up the charger; there are no serviceable parts inside. • Young children should be supervised to ensure that they do not play with the charger. AE Tool Battery Conditioner and Charger... -
Page 11: Working With Batteries
Turn off all electrical switches and components; turn off the ignition before disconnecting the battery. For non-sealed batteries, check the electrolyte level. Make sure it is covering the plates, and it is not frozen before starting to recharge (especially during winters). AE Tool Battery Conditioner and Charger... - Page 12 MANUAL charger, make sure that it will not damage the vehicle's electrical system or components with high voltages. Even if this is a remote possibility, it is best to disconnect the vehicle's battery cables from the battery BEFORE connecting the charger. AE Tool Battery Conditioner and Charger...
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Page 13: The Battery Conditioner And Charger
AETOOL Instruction Manual ____________________________________________________________________________ 4.0 - The Battery Conditioner and Charger Functions of Individual Components Temperature controlled Charging Status Power ON/OFF Cooling Fan Yellow LEDs Switch Power Input plug Fully Charged Green LED Power ON Fault Red Red LED Battery Clamps... - Page 14 － － Output Short Protection － － Over Voltage Protection － Faulty Battery － － Thermal Protection －: Extinguish Indication: : Stays ON : Flashing AE Tool Battery Conditioner and Charger...
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Page 15: Protective Features
The charger is fitted with a temperature controlled fan to cool its internal electronics in order to maintain the charging performance. The cooling fan will engage automatically when there is a high load on the battery or there is sufficient heat buildup to trigger it. AE Tool Battery Conditioner and Charger... -
Page 16: Charging Batteries
1. BATTERY OUT OF THE VEHICLE CONNECTION: Connect the RED lead (battery clip) from the charger to the Positive (+) battery post. Connect the BLACK lead (battery clip) from the charger to the Negative (-) battery post. Figure 2 AE Tool Battery Conditioner and Charger... -
Page 17: Battery In Vehicle Connection
Connect the BLACK lead (battery clip) from the charger to the Negative (-) battery terminal. Connect the RED lead (battery clip) from the charger to the vehicle's chassis. Keep away from the fuel line or moving parts. Figure 4 AE Tool Battery Conditioner and Charger... -
Page 18: Chassis Ground
Chassis Ground Connection screw Rear view of the Charger Figure 5 STEP 3 CONNECT TO 110V/220-240VAC MAINS POWER: Connect the battery charger to the 110V/220-240V AC mains powered socket and turn ON the mains power. AE Tool Battery Conditioner and Charger... - Page 19 RED lead (battery clip) from battery. See Figure 2. 2. BATTERY IN VEHICLE CONNECTION: Remove the chassis connection first and then remove the battery terminal connection. See Figure 3 and 4. AE Tool Battery Conditioner and Charger...
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Page 20: Installation
Instruction Manual ____________________________________________________________________________ 6.0 – Installation This battery conditioner and charger are designed for indoor and sheltered area where it cannot come in contact with the rain use. Ensure that both charger and battery are in a well-ventilated space during charging. The charger end plates include mounting flanges which are designed for easy mounting. - Page 21 1. Cut off the supplied battery clips and ensured that you leave sufficient cable to reach the battery terminals. (DO NOT extend the charger DC cables, as the added voltage drop will cause incorrect charging). AE Tool Battery Conditioner and Charger...
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Page 22: Charging Rate
35 ~ 100 Amps 7 ~ 24 10 Amps 70 ~ 200 Amps 7 ~ 24 15 Amps 100 ~ 300 Amps 7 ~ 24 20 Amps 134 ~ 400 Amps 7 ~ 24 AE Tool Battery Conditioner and Charger... -
Page 23: Troubleshooting Guide
This charger is suitable for 12V batteries Over Internal Turn off Temperature temperature is charger and above 65°C ± allow it to 5°C. cool. : Stays ON －: Extinguish Indication: : Flashing AE Tool Battery Conditioner and Charger... -
Page 24: Frequently Asked Question
This Battery Conditioner and Charger is designed to charge from as little as 2.0 Volts. If the voltage is lower than 2.0 Volts, use a pair of booster cables to connect between two batteries to provide more than 2.0 Volts to the battery being... -
Page 25: Disclaimer
This instruction manual tells how to use and perform the required procedures on charging the batteries. Safe and effective use of this Battery Conditioner and Charger is very much dependant on the user following the normal practices and procedures outline in this manual. -
Page 26: Warranty Information
Contact with extreme heat. Cables that have broken, bent contact pins or subject to extreme stress or wear. Physical damage to the product surface including scratches, cracks or other damage to other externally exposed parts. AE Tool Battery Conditioner and Charger... -
Page 27: Limitations Of Warranty
The manufacturer or any of its exclusive sales agents shall not be liable for any consequential or incidental damages or losses arising of the loss of uses of this product. All warranty information, product features and specifications are subjected to change without prior notice. AE Tool Battery Conditioner and Charger...
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