Jodale Perry Corporation Jacobsen HR9016 Mounting Instructions

Jodale Perry Corporation Jacobsen HR9016 Mounting Instructions

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Printed: 4/4/2008

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Summary of Contents for Jodale Perry Corporation Jacobsen HR9016

  • Page 1 Printed: 4/4/2008...
  • Page 2: Table Of Contents

    JACOBSEN HR9016 Cab Operator Manual & Parts List TABLE OF CONTENTS INTRODUTION O THE PURCHASER LLUSTRATIONS IRECTION EFERENCE AFETY RECAUTIONS SAFTETY PRECAUTIONS AFETY IRST HILDREN CAB SAFETY EFORE PERATION PERATION MAINTENANCE PARTS ORQUE PECIFICATIONS STANDARD PARTS LIST TANDARD ARTS TANDARD...
  • Page 3: Introdution

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS INTRODUTION O THE PURCHASER All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before operation.
  • Page 4: Saftety Precautions

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS SAFTETY PRECAUTIONS AFETY IRST This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this cab.
  • Page 5: Children

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS SAFTETY PRECAUTIONS Read and understand this manual before operation. NOTE A safe operator is the best assurance against accidents. All operators, no matter how experienced they may be, should read this operator’s manual and all other related manuals before attempting to operate the cab.
  • Page 6: Cab Safety

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS CAB SAFETY EFORE PERATION Read and understand both the tractor and this operator’s manual before operating the equipment. Know how to operate all controls and how to stop the unit and disengage controls quickly.
  • Page 7 JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS CAB SAFETY Never operate cab without guards, and other safety protective devices in place. All tractor and cab covers must be correctly installed at all times. When necessary to remove these, they must be re-installed immediately.
  • Page 8: Maintenance

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MAINTENANCE ALWAYS USE GENUINE PARTS WHEN REPLACEMENT PARTS ARE REQUIRED. 1. Keep the tractor and cab properly maintained. 2. Park the tractor/cab on level ground, place the transmission in neutral, set the...
  • Page 9: Parts

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS PARTS The following section consists of component breakdowns of the standard and optional parts contain in the Jodale Perry BOXER MC Mower cab. For your convenience, part numbers have been assigned to those items, which may be ordered from Jodale Perry.
  • Page 10: Standard Parts List

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS STANDARD PARTS LIST TANDARD ARTS Description Part No. Stock No. L&R Rear Mounting Brackets Front Mounting Brackets Rear Panel Platform Floor-mat L&R Under-seat Floor-mat Standard Acoustic Foam Step Pad Hydraulic Pedal Bracket 15’...
  • Page 11: Optional Parts List

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS OPTIONAL PARTS LIST PTIONAL ARTS Description Part No. Stock No. Cab Lifting Bar A/C P PTIONAL ARTS Description Part No. Stock No. Compressor Bracket Belt Tensioning Bracket Bolt, Carriage, M10 x 100 x 1.5mm, YD Bolt, Flange, M10 x 90 x 1.5mm, YD...
  • Page 12: Mounting Instructions

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS Park the tractor in a well ventilated location on a flat and level surface. Fully lower the cutting units to the ground, engage the parking brake, turn the ignition switch to the off position, and remove the key.
  • Page 13 JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS 3. Loosen hydraulic tank. Remove four 5/16” screws and corresponding hardware (S) securing right fender to frame. Remove fender. Loosen front 5/16” hardware, and remove rear 5/16” hardware (U) holding fender wall to frame.
  • Page 14 JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS BLE OF CONTENTS MOUNTING INSTRUCTIONS MOUNTING INSTRUCTIONS 5. Install left NDAX. Take the 1” X 1” NDAX (1) remove the backing and place it on the seat mount. Start at the back and work your way forward until you reach the left tank mount (2).
  • Page 15 JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS 8. Install hydraulic tank. Slide hydraulic tank back into position. Tighten front 1/2” carriage bolt and hardware (X). Install and tighten rear 1/2” hardware (V). Lift rear tank mount into position and secure to right rear mounting bracket and crossframe with 3/4”...
  • Page 16: Cab Preparation

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS REPARATION Important – The side panels and roof are not structural – DO NOT handle the cab in any way using the side panels or roof.
  • Page 17: Installation

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS 4. With optional cab lift bracket only. Install the cab lifting bar. Pass the cab lifting bar through the door opening and the escape window opening (18).
  • Page 18: Electrical Installation

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS NOTE: Inspect the gap between the fiberglass side panels and the plastic fuel and hydraulic oil tanks. Wedge in rubber spacers, if necessary (not supplied), to ensure that the side panels do not touch the tanks.
  • Page 19: Completing Cab Installation

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS OMPLETING NSTALLATION 1. Install seat belt. Install seat belt assembly on to the seat using the instruction sheet provided with the belt 2. Finishing tractor reassembly. Cut out shaded areas of machine floor shield as shown in to provide clearance for rear mounting brackets.
  • Page 20 JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS 3. Replace oil cooler, by reversing step four from above. Install floor shield (G) on tractor. Insert prop rod into hole in frame to hold oil...
  • Page 21 JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS 6. Installing the hydraulic pedal bracket. Remove the fastening hardware from the factory pedal. Take the pedal off the unit and remove the rubber pads. Take the rubber pads and attach them to the new hydraulic pedal (48).
  • Page 22: Optional Heater Installation

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS PTIONAL EATER NSTALLATION Draining anti-freeze. Drain anti-freeze from engine before proceeding. 1. Installing pressure fitting. Locate the thermostat housing on the left side of the engine. Remove the plug, and install the 3/8”...
  • Page 23 JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS 4. Testing heater. Refill engine with anti-freeze. Open the cab heater valve using the rotary control on the switchplate, and turn on the fan. Start the vehicle and run at PTO RPM for five minutes to build up engine heat.
  • Page 24: Optional A/C Installation

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS A/C I PTIONAL NSTALLATION 1. Disconnecting Battery. Disconnect the battery. Be sure to follow safety precautions. 2. Removing Alternator. Remove the alternator and alternator belt tensioner. Save hardware for later re-installation.
  • Page 25 JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS MOUNTING INSTRUCTIONS 9. Connecting A/C wiring. Route the wire labeled A/C to the compressor clutch. Connect the wires. Re-connect battery ground. Please Note – ALL A/C charging MUST be performed by a certified A/C technician, as required by local / provincial / state / federal regulations.
  • Page 26: Electrical Schematics

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS ELECTRICAL SCHEMATICS & A/C EATER REAR WORK LIGHTS Fan Condenser DEF. FAN-STEREO-DOME LIGHT TURN-HAZARD-ROAD LIGHT 12V OUTLET - A/C Fuse Block A/C Compressor Clutch BINARY SWITCH FRONT WORK LIGHTS...
  • Page 27: Front Wiper & Washer

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS & W RONT IPER ASHER FRONT WORK LIGHTS FRONT WIPER REAR WIPER HEATER PARK Fuse Block HIGH Windshield Wiper Windshield Washer DPDT ON-OFF-MOM ROCKER (ELE1307) GROUND BLOCK Material:...
  • Page 28: Rear Wiper & Washer

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS & W IPER ASHER FRONT WORK LIGHTS FRONT WIPER REAR WIPER HEATER PARK Fuse Block HIGH Windshield Wiper Windshield Washer DPDT ON-OFF-MOM ROCKER (ELE1307) GROUND BLOCK Material: JODALE PERRY CORPORATION...
  • Page 29: Work Light , Front

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS IGHT RONT FRONT WORK LIGHTS RH FRONT WORK LIGHT FRONT WIPER REAR WIPER HEATER Fuse Block LH FRONT WORK LIGHT ON -OFF ROCKER (ELE518) GROUND BLOCK Material: JODALE PERRY CORPORATION...
  • Page 30: Work Light , Rear

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS IGHT REAR WORK LIGHTS DEF. FAN-STEREO-DOME LIGHT REAR WORK LIGHT TURN-HAZARD-ROAD LIGHT 12V OUTLET - A/C Fuse Block ON -OFF ROCKER (ELE518) GROUND BLOCK Material: JODALE PERRY CORPORATION...
  • Page 31: Volt Outlet

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS 12 V UTLET A/C Option REAR WORK LIGHTS DEF. FAN-STEREO-DOME LIGHT TURN-HAZARD-ROAD LIGHT 12V OUTLET - A/C Fuse Block 12 Volt DC Outlet GROUND BLOCK Material: JODALE PERRY CORPORATION...
  • Page 32: Beacon

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS EACON Road Light Kit Option REAR WORK LIGHTS DEF. FAN-STEREO-DOME LIGHT TURN-HAZARD-ROAD LIGHT BEACON 12V OUTLET - A/C Fuse Block ON -OFF ROCKER (ELE518) GROUND BLOCK Material: JODALE PERRY CORPORATION...
  • Page 33: Defrost Fan

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS EFROST REAR WORK LIGHTS DEF. FAN-STEREO-DOME LIGHT TURN-HAZARD-ROAD LIGHT 12V OUTLET - A/C Fuse Block Fan Defrost Defrost Fan SWITCH GROUND BLOCK Material: JODALE PERRY CORPORATION Box 909, 300 Route 100, Morden MB, Canada CONFIDENTIALITY NOTICE Req’d:...
  • Page 34: Dome Light

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS IGHT REAR WORK LIGHTS DEF. FAN-STEREO-DOME LIGHT TURN-HAZARD-ROAD LIGHT 12V OUTLET - A/C Fuse Block GROUND BLOCK DOME LIGHT DOME LIGHT SWITCH Material: JODALE PERRY CORPORATION Box 909, 300 Route 100, Morden MB, Canada CONFIDENTIALITY NOTICE Req’d:...
  • Page 35: Single Relay

    JACOBSEN HR9016 Cab Operator Manual & Parts List ◄ TABLE OF CONTENTS INGLE ELAY FRONT WORK LIGHTS FRONT WIPER 40 AMP THERMAL BREAKER IGN SW REAR WIPER 40 Amp Battery HEATER RELAY Fuse Block REAR WORK LIGHTS DEF. FAN-STEREO-DOME LIGHT...

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