Related Manuals for YASKAWA FSP Series
Summary of Contents for YASKAWA FSP Series
- Page 1 FSP Amplifier (FSP-) SERIES AC SERVO DRIVE Safety Precautions Short Form Installation Guide...
- Page 2 FSP Amplifier Short Form Installation Guide Introduction...
- Page 3 FSP Amplifier Short Form Installation Guide Introduction...
- Page 4 However, no warranty of suitability, purpose or fitness is made or implied. Yaskawa Electric America, Inc. (YEA) is not liable or responsible to any person or entity for loss or damage in connection with or stemming from the use of the FS P Amplifier...
- Page 5 FSP Amplifier Short Form Installation Guide Introduction This page intentionally left blank.
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Page 6: Table Of Contents
FSP Amplifier Short Form Installation Guide Introduction T1. Introduction ......................8 1.1. Safety Precautions..................9 1.2. Notes for Safe Operation................10 1.3. Warning Label....................16 1.4. Parts......................17 Checking Products On Delivery ...............18 Appearance and Nameplate................19 3.1. Type Designation ..................20 Installation......................21 4.1. Operating Conditions ...................21 4.2. - Page 7 I/O Signals Connector CN1 ..............52 11.2. Encoder Connector CN2................53 11.3. Serial Communication Connector CN3 ...........54 11.4. Analog M onitor Connector CN5..............54 11.5. Connecting NON-Yaskawa M otor with A/B Encoder ......55 11.6. Connecting Pulse A/B Encoder without C Pulse (Index Pulse)....56...
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Page 8: T1. Introduction
Introduction Introduction This guide describes the FSP- series AC servo drive (FSP Amplifier) that controls Yaskawa Sigma II series or any compatible AC servomotor. This product conforms to the following standards: • EN61000-6-2: 1999 • EN55011: 1998, Group 1 Class A However, because this product is a built-in type, reconfirmation of the above standards is required after being installed in the final product. -
Page 9: Safety Precautions
FSP Amplifier Short Form Installation Guide Introduction 1.1. Safety Precautions In this guide, safety precautions are classified as WARNING or CAUTION. It is extremely important that you pay close attention to these precautions. The following symbols are used: WARNING Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious personal injury. -
Page 10: Notes For Safe Operation
FSP Amplifier Short Form Installation Guide Introduction 1.2. Notes for Safe Operation WARNING • Never touch any rotating motor parts while the motor is running. Failure to observe this warning may result in injury. • Before starting operation with a machine connected, make sure that an emergency stop can be applied at any time. - Page 11 FSP Amplifier Short Form Installation Guide Introduction WARNING • Do not damage, press and exert excessive force or place heavy objects on the cables. Failure to observe this warning may result in electric shock, stoppage of operation, or burning. • Do not modify the product. Failure to observe this warning may result in injury or damage to the product.
- Page 12 FSP Amplifier Short Form Installation Guide Introduction • Do not hold the product by the cables or motor shaft while transporting it. Failure to observe this caution may result in injury or malfunction. • Do not place any load exceeding the limit specified on the packing box. Failure to observe this caution may result in injury or malfunction.
- Page 13 FSP Amplifier Short Form Installation Guide Introduction Wiring CAUTION • Do not connect a three-phase power supply to the U, V, or W output terminals. Failure to observe this caution may result in injury or fire. • S ecurely connect the power supply terminal screws and motor output terminal screws.
- Page 14 FSP Amplifier Short Form Installation Guide Introduction CAUTION • Take appropriate and sufficient countermeasures for each when installing systems in the following locations. Failure to observe this caution may result in damage to the product. Locations subject to static electricity or other forms of noise. Locations subject to strong electromagnetic fields and magnetic fields.
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Page 15: Maintenance And Inspection
FSP Amplifier Short Form Installation Guide Introduction Maintenance and Inspection CAUTION • Do not disassemble the FS P Amplifier. Failure to observe this caution may result in electric shock or injury. • Do not attempt to change wiring while the power is ON. Failure to observe this caution may result in electric shock or injury. -
Page 16: Warning Label
FSP Amplifier Short Form Installation Guide Introduction 1.3. Warning Label The following illustration shows an example of the FSP Amplifier’s warning label. The mounting position of the label differs depending on the model and capacity of the FSP Amplifier. -
Page 17: Parts
FSP Amplifier Short Form Installation Guide Introduction 1.4. Parts The part names of the FSP Amplifier are shown in the following diagram:... -
Page 18: Checking Products On Delivery
FSP Amplifier Short Form Installation Guide Checking Products On Delivery Checking Products On Delivery The following procedure is used to check FSP- series products upon delivery. Check Item Comments Are the delivered Check the model numbers marked on the nameplates of products the ones the FSP Amplifier. -
Page 19: Appearance And Nameplate
FSP Amplifier Short Form Installation Guide Appearance and Nameplate Appearance and Nameplate... -
Page 20: Type Designation
FSP Amplifier Short Form Installation Guide Appearance and Nameplate 3.1. Type Designation FSP - 05 D - MC Options Fl exib le S er voPack - No options C - P re-load ed ECA M Max. Appli cable S - S ingl e-phas e a mpli fier Servom otor Power (08 and 15 only ) (s ee table below) -
Page 21: Installation
FSP Amplifier Short Form Installation Guide Installation Installation The FSP Amplifier is a base-mount type servo controller. Incorrect installation will cause problems. Always observe the installation instructions provided below. 4.1. Operating Conditions Ensure the following operating conditions for the FSP Amplifier use: Installation category (Overvoltage category)*: II Pollution degree Protection class... -
Page 22: Orientation
FSP Amplifier Short Form Installation Guide Installation 4.3. Orientation Install the FSP Amplifier perpendicular to the wall and orientate it as shown in the figure below. Firmly secure the FSP Amplifier through two or four mounting holes (depending on the FSP Amplifier capacity). Wall Ventilation... -
Page 23: Multiple Fsp Amplifier Installation
FSP Amplifier Short Form Installation Guide Installation 4.4. Multiple FSP Amplifier Installation When installing multiple FSP Amplifiers side by side in a control panel, observe the following: 10mm(0.4in.)or more 30mm(1.2in.)or more 30mm(1.2in.)or more 4.4.1 Where Mounted Side by Side When installing FSP Amplifiers side by side, provide at least 10 mm (0.4 in) space between them and at least 50 mm (2 in) space above and below them as shown in the figure above. -
Page 24: Wiring
FSP Amplifier Short Form Installation Guide Wiring Wiring 5.1. Molded-case Circuit Breaker and Fuse Capacity Current Capacity of Power the Molded-case FSP Amplifier model Inrush current Main Supply Circuit Breaker and *1, *2 circuit Capacity the Fuse (A Power per FSP Main Control Main... -
Page 25: Main Circuit Wire Size
FSP Amplifier Short Form Installation Guide Wiring 5.3. Main Circuit Wire Size Cable Types Cable Types Allowable Conductor Temperature ºC (ºF) S ymbol Name Normal vinyl cable — 600V vinyl cable 60 (140) Temperature-resistant vinyl cable 75 (167) • Wire sizes are selected for three cables per bundle at 40°C (104°F) ambient temperature with the rated current. - Page 26 FSP Amplifier Short Form Installation Guide Wiring Main Circuit Input Terminals (L1, L2, L3), Servomotor Connection Terminals (U, V, W) Servomotor Connection Main Circuit Input Terminals Main Model Terminals (L1, L2, L3) Circuit Capacity (U, V, W) Power (kW) Wire Type Terminal Tightening Wire Type...
- Page 27 FSP Amplifier Short Form Installation Guide Wiring Control Power Input Terminals (L1C, L2C), External Regenerative Resistor Terminals (B1, B2) Ex ternal Regeneration Main Circuit Input Terminals Main Model Resistor Terminals (L1C, L2C) Circuit Capacity (B1, B2) Power (kW) Wire Type Terminal Tightening Wire Type...
- Page 28 FSP Amplifier Short Form Installation Guide Wiring Ground Terminal • Main Model Ground Terminal Circuit Capacity Wire Type & Terminal Tightening (kW) Power FSP- Size Screw Torque Supply Size (N·m) 0.03 A3B* Single- 0.05 A5B* HIV 2.0 or phase 1.2 to 1.4 larger 0.10 01B*...
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Page 29: Typical Main Circuit Wiring Examples
FSP Amplifier Short Form Installation Guide Wiring 5.4. Typical Main Circuit Wiring Examples Only qualified personnel should perform the wiring. Design the circuit so that the main circuit power supply turns OFF at emergency stop. 5.4.1. Single-phase 100V/200V Main Circuit FSP Amplifier 1Ry : Relay 1QF : M olded-case circuit breaker... -
Page 30: Single-Phase 200V 0.8Kw And 1.5Kw Main Circuit
FSP Amplifier Short Form Installation Guide Wiring 5.4.2. Single-phase 200V 0.8kW and 1.5kW Main Circuit FSP Amplifier 1Ry : Relay 1QF : M olded-case circuit breaker 1PL : Indicator lamp FIL : Noise filter 1SUP : Surge suppressor 1KM : M agnetic contactor : Flywheel diode *1. -
Page 31: Three-Phase 200V Main Circuit
FSP Amplifier Short Form Installation Guide Wiring 5.4.3. Three-phase 200V Main Circuit FSP Amplifier 1Ry : Relay 1QF : M olded-case circuit breaker 1PL : Indicator lamp FIL : Noise filter 1SUP : Surge suppressor 1KM : M agnetic contactor : Flywheel diode *1. -
Page 32: Three-Phase 400V Main Circuit
FSP Amplifier Short Form Installation Guide Wiring 5.4.4. Three-phase 400V Main Circuit FSP Amplifier 1Ry : Relay 1QF : M olded-case circuit breaker 1PL : Indicator lamp FIL : Noise filter 1SUP : Surge suppressor 1KM : M agnetic contactor : Flywheel diode *1. -
Page 33: Main Circuit Wiring Graphic Diagrams
FSP Amplifier Short Form Installation Guide Wiring 5.5. Main Circuit Wiring Graphic Diagrams 5.5.1. Single-phase 100V/200V Main Circuit Personal Computer Cable type P/N: YS-12 Host Controller FSP Amplifier is compatible with most PLC motion controllers and indexers. Used for a servomotor with a brake. -
Page 34: Single-Phase 200V 0.8Kw And 1.5Kw Main Circuit
FSP Amplifier Short Form Installation Guide Wiring 5.5.2. Single-phase 200V 0.8kW and 1.5kW Main Circuit Observe the following points. 1. Connect main power supply shown below to L1 and L3 terminals. Power supply is single-phase, 220 to 230VAC +10% to -15%, 50/60Hz. -
Page 35: Three-Phase 200V Main Circuit
FSP Amplifier Short Form Installation Guide Wiring 5.5.3. Three-phase 200V Main Circuit Personal Computer Cable type: P/N YS-12 Host controller FSP Amplifier is compatible with most PLC motion controllers and indexers. Used for a servomotor with a brake. -
Page 36: Three-Phase 400V Main Circuit
FSP Amplifier Short Form Installation Guide Wiring 5.5.4. Three-phase 400V Main Circuit Personal computer Cable type: P/N YS-12 Host controller FSP Amplifier is compatible with most PLC motion controllers and indexers. Used for a servomotor with a brake. - Page 37 FSP Amplifier Short Form Installation Guide Wiring • In conformance with local electrical codes, ground the FSP Amplifier grounding (grounding resistance: 100 Ω or less). terminal • Be sure to connect the grounding wire of the servomotor to of the FSP Amplifier.
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Page 38: Ac Power Source Supply
FSP Amplifier Short Form Installation Guide Wiring 5.6. AC Power Source Supply Use the FSP Amplifier AC power source supply according to product ratings. See the following table for details. FS P Motor Connection S pecifications Power Amplifier Output Terminals 30, 50, 100, L1, L2 (Main) 1-phase 200VAC to 230VAC... -
Page 39: Operation
FSP Amplifier Short Form Installation Guide Operation Operation This section describes precautions that should be taken at test run and during operation. For instructions on test run and operation, refer to the Sigma FSP Servo System User’s M anual (Document # YEA-SIA-FSP-3). 6.1. -
Page 40: Precautions During Operation
FSP Amplifier Short Form Installation Guide Operation 6.4. Precautions During Operation CAUTION • During operation, do not touch the FS P Amplifier's heat sink. Failure to observe this caution could result in burns. • Motor overload protection is provided internally. Refer to the S igma FS P S ervo S ystem User’s Manual (Document # YEA-S IA-FS P-3) for rating. -
Page 41: Inspection And Maintenance
FSP Amplifier Short Form Installation Guide Inspection and Maintenance Inspection and Maintenance This section describes the basic inspection and maintenance procedures for the FSP Amplifier and battery replacement for absolute encoder. If any failure occurs on the FSP Amplifier, refer to the Sigma FSP Servo System User’s M anual (Document # YEA-SIA-FSP-3), Troubleshooting. -
Page 42: Part Replacement Period
Battery replacement is only required for servo systems using an absolute encoder. When battery voltage is 2.7 V or less, the FSP Amplifier outputs an absolute encoder battery alarm (A.83, when using Yaskawa Sigma II motors with an absolute encoder) only when the FSP Amplifier's power is ON, but not while the FSP Amplifier is operating. -
Page 43: Replacing The Battery
FSP Amplifier Short Form Installation Guide Inspection and Maintenance 7.3.2. Replacing the Battery 1. With the FSP Amplifier's control power turned ON, replace the old battery with a new one. 2. Turn OFF the FSP Amplifier's control power to clear the absolute encoder battery alarm (A.83). -
Page 44: Installation Conditions Of Emc Directive
FSP Amplifier Short Form Installation Guide Installation Conditions of EMC Directive Installation Conditions of EMC Directive The following conditions must be satisfied for a combination of servomotor and the FSP Amplifier to comply with EM C Directives (EN61000-6-2 and EN55011, Group 1 Class A). - Page 45 FSP Amplifier Short Form Installation Guide Installation Conditions of EMC Directive 8.1.2. Installation: Single & Three-phase 100/200V FSP Amplifier (PLC) FSP-A3A* to -30A*(30W to 3.0kW) Represents option with PLC or controller connected to CN1 connector. Note: S hielded Box with door closed Cable length approx .
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Page 46: Installation: Three-Phase 400 V Fsp Amplifier
FSP Amplifier Short Form Installation Guide Installation Conditions of EMC Directive 8.1.3. Installation: Three-phase 400 V FSP Amplifier FSP-10D* to -30D* (0.5 kW to 3.0 kW) Represents option with PLC or controller connected to CN1 connector or PC connected to CN3 connector. Note: S hielded Box with door closed Cable length... -
Page 47: Cable Core And Cable Clamp
FSP Amplifier Short Form Installation Guide Installation Conditions of EMC Directive 8.2. Cable Core and Cable Clamp 8.2.1. Cable Core Attach the core on the cable as shown in the diagram below, which shows two turns of the cable: Cable Core The table below lists the cable names and the mounting positions of the core: Cable Name... -
Page 48: Peripheral Devices
FSP Amplifier Short Form Installation Guide Peripheral Devices Peripheral Devices 9.1. Peripheral Device Types and Capacities The following table gives examples of peripheral devices for use with Yaskawa or other compatible motors. Main Power Supply MCCB or Magnetic Model Recommended Noise Filter... - Page 49 FSP Amplifier Short Form Installation Guide Peripheral Devices Circuit Filter model Manufacturer Brake power circuit FN2070-6/X or FMW2-52-6/07 Schaffner or Timonta *3 Replace X with connection type: 07 = wire, 06 = for soldering or fast-on.
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Page 50: Cable Specifications
FSP Amplifier Short Form Installation Guide Peripheral Devices 9.3. Cable Specifications Shield cables should be used for the following cables: • AC power input line cable (between power supply and noise filter) • Servomotor cable (between FSP Amplifier and servomotor) •... -
Page 51: Overload Characteristics
Note: The overload protection characteristics of A and B in the figure are applicable when the FSP Amplifier is combined with one of the following Yaskawa servomotors: A: SGM AH or SGM PH servomotor with capacity of maximum 400W. -
Page 52: Appendix A
FSP Amplifier Short Form Installation Guide Appendix A 11. Appendix A 11.1. I/O Signals Connector CN1 CN1 connector is required to connect the host controller to the FSP Amplifier. It comprised of a connector and a connector cover. Mating 50-Pin Connector Model (Kit) YEA P/N Connector Parts Connector... -
Page 53: Encoder Connector Cn2
FSP Amplifier Short Form Installation Guide Appendix A 11.2. Encoder Connector CN2 Mating 20-Pin Connector Model YEA P/N Connector Parts 4J4001 10120-3000VE* Connector 4J0101 10320 - 52A0-008* Cover * M anufactured by Sumitomo 3M Co. Terminal Layout Pin No. Name Pin No. -
Page 54: Serial Communication Connector Cn3
Socket 4J0414 DF11-EP2428SCA* * M anufactured by Hirose Electric Co. Mating Cable Model YEA P/N Model 4W1003 DE9404559* * M anufactured by Yaskawa Electric Co. Terminal Layout Pin No. Wire Color Name Analog Monitor 2 White Analog Monitor 1 Black... -
Page 55: Connecting Non-Yaskawa Motor With A/B Encoder
FSP Amplifier Short Form Installation Guide Appendix A 11.5. Connecting NON-Yaskawa Motor with A/B Encoder Encoder cable (made by customer) FS P Amplifier S ide Pin S ignal Name Remarks Number (20-pin connector) 1,2,3 PG GND — 4,5,6,10 PG +5V... -
Page 56: Connecting Pulse A/B Encoder Without C Pulse (Index Pulse)
FSP Amplifier Short Form Installation Guide Appendix A 11.6. Connecting Pulse A/B Encoder without C Pulse (Index Pulse) OEM Encoder Cable (made by YEA) FS P Amplifier S ide Pin S ignal Name Wire Color Remarks Number (20-pin connector) 1,2,3 PG GND Black —... - Page 57 FSP Amplifier Short Form Installation Guide FSP Amplifier Short Form Installation Guide Appendix A Appendix A 57 57...
- Page 58 2121 Norman Drive South Waukegan, IL 60085 United States Tel: 1-800-927-5292 Fax: 1-847-887-7310 motionproducts@yaskawa.com For more information refer to our web site: www.yaskawa.com Specifications are subject to change without notice due to ongoing product modifications and improvements. YEA-SIA-FSP-2 Rev. C...