Prozone CSS20 Owner's Manual

Complete sanitation system ozone/salt chlorinator

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Prozone Pool Products

Huntsville, AL 35805

256-539-4570

www.prozoneint.com

Owner's Manual

OPERATING INSTRUCTIONS &

INSTALLATION GUIDE

Introduction.........................................................................

Safety Warnings...................................................................

Parts List ............................................................................

Important Notes ...................................................................

Initial Salt Dosage.................................................................

Recommended Salt Type and how to add ..................................

Chlorine Production and Control.............................................

Safety Issues.....................................................................

Cell Maintenance................................................................

Warranty Information and Form - Please complete and return......

Quick Instructions Guide .......................................................

Installation Instructions.........................................................

Saddle Clamp Assembly Drawings ...........................................

Basic Pool Chemistry and Terminology.....................................

Complete Sanitation System

Ozone/Salt Chlorinator

7-10

13-14

Table of Contents

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Summary of Contents for Prozone CSS20

Page 1: Table Of Contents
Complete Sanitation System Ozone/Salt Chlorinator Prozone Pool Products Huntsville, AL 35805 256-539-4570 www.prozoneint.com Owner’s Manual OPERATING INSTRUCTIONS & INSTALLATION GUIDE Introduction…………………………………………………………..… Safety Warnings…………………………………………………………. Parts List …………………………………………………………………. Important Notes …………………………………………………………. Initial Salt Dosage……………………………………………………….. Recommended Salt Type and how to add …………………………….
Page 2: Introduction
HOW DOES IT WORK The Prozone CSS-20 Ozone/Salt Generator System is comprised of two basic components: the Ozone System and a Salt Generator Cell. Both are manufactured to meet stringent safety requirements and are built with corrosion resistant materials (Titanium/Platinum, Aluminum, etc.), to ensure years of trouble free use in outdoor and indoor environments.
Page 3: Parts List
3. DO NOT USE Copper or Bromine based Algaecide products in your pool when the CSS-20 is installed. 4. Prozone recommends the pool pump and Salt Generator (see safety note above), for a minimum of 8 to 12 hours a day. Actual run time will be affected by the chlorine demand from the environment or bathers.
Page 4: Initial Salt Dosage
INITIAL SALT DOSAGE Maintain a salinity level of 2,000 ppm to 2,500 ppm. Refer to chart below. Pool gallons can be determined from the following formulas: a. Rectangular – Length x Width x Average Depth x 7.5 (for gallons) or 1000 for liters. b.
Page 5: Cell Maintenance
7. Repeat Steps 5 and 6 above until the calcium build-up is gone. NOTE: The solution entering the pool will not disturb the pH of the pool’s water. NOTE: If build-up is not removed, contact your local dealer or Prozone for additional advice. 8. Reconnect VENTURI to system.
Page 6 4. Cell is used for any other purpose than described herein. 7. Failure to winterize system. PROZONE WARRANTY PLEASE COMPLETE THIS WARRANTY ON THE DAY OF INSTALLATION AND RETURN TO: PROZONE POOL PRODUCTS INC. , 2610 6TH STREET, SUITE ‘A’, HUNTSVILLE, AL. 35805 Date of purchase: __________________________________________________________________________________________________ Purchased from:...
Page 7 Complete Sanitation System Ozone/Salt Chlorinator Prozone Pool Products Huntsville, AL 35805 256-539-4570 www.prozoneint.com Owner’s Manual QUICK START INSTRUCTION GUIDE Please see www.prozoneint.com to print out the complete Owner’s Manual...
Page 8: Installation Instructions
Before installing this product, turn pump off CSS 20 Power Box Salt Generator Cell CSS 20 Mounting Instructions · · Mount the CSS 20 Box in a vertical position to a ﬂat surface above the return line to your pool Install the salt generator cell through the mounting brackets with wire connector leads at bottom ByPass Installation Instructions...
Page 9 · Assemble 2nd Saddle Clamp (see ﬁgure C) PVC Pipe Screw (2) Washer (2) Upper Saddle Clamp Rubber Bushing 1 1/2" Adapter – Upper Neoprene Gasket 7/8" Dia. Hole Neoprene Gasket 1 1/2" Adapter – Lower Gasket Foot (2) Lower Saddle Clamp ·...
Page 10 · Electrical System Connection Connect power lead wires from CSS 20 control box to matching lead wires at bottom of salt cell · ( see ﬁgure F ) · Wire power cord in to power supply · It is recommended to wire power supply so that when pump is on your CSS 20 unit is on ·...
Page 11 Bypass Hose "View C" 20264 PN Metal Hose Clamp Mounting Bracket 20067 PN 202199 PN Salt Generator Cell 6000020 PN CSS20 Unit Cell Electrical Conections 73102-42JA-P23 PN "View A" Mounting Bracket On/Off Switch 202199 PN Cell Electrical Connections (See View "A") 1/4"...
Page 12 100% Shock only setting Mode Switch Reverse Polarity Cycle LED Low Salt LED High Salt LED Up/Down % Mode LEDs MODE SET UP INSTRUCTIONS How to Adjust Chlorine level in the Pool When System is turned on initially the three LED’s on the right will blink continuously as follows: SET-UP FUNCTION LOW SALT HIGH SALT...
Page 13 Mixer Port Closed Mixer Port Open Injector Screw (2) Washer (2) Upper Saddle Clamp Rubber Bushing 1 1/2" Adapter – Upper Neoprene Gasket 7/8" Dia. Hole Neoprene Gasket 1 1/2" Adapter – Lower Gasket Foot (2) Lower Saddle Clamp Nut (2) Saddle Clamp Assembly (20155 PN) NOTE: For 2”...
Page 14: Saddle Clamp Assembly Drawings
PVC Pipe Screw (2) Washer (2) Upper Saddle Clamp Rubber Bushing 1 1/2" Adapter – Upper Neoprene Gasket 7/8" Dia. Hole Neoprene Gasket 1 1/2" Adapter – Lower Gasket Foot (2) Lower Saddle Clamp Nut (2) Saddle Clamp Assembly NOTE: For 2” pipe, do not use 1 1/2” adapter and turn bushing so the small end points up toward the injector.
Page 15: Basic Pool Chemistry And Terminology
Combined chlorines are most often associated with odors, eye irritation, and other unpleasant side effects of chlorination. Installation of a Prozone Ozonator/Salt Generator System does away with breakpoint chlorination by destroying the contaminant particles, and returning the Chlorine to the free state so that it is then able to keep the pool clean, clear and pleasant to use.
Page 16 1. The sun’s ultraviolet light breaks down the Chlorine in your pool’s water within approximately 2 hours, and therefore the pool’s water content requires, particularly in sunny climates, the use of Chlorine stabilizers. 2. The Prozone Ozonator/Salt Generator System has been developed to be a chlorine stabilizer, and is sized to be used in accordance with your pool systems requirements.