Paxton Automotive Novi Supercharger Owner's Installation Manual

Supercharger for the 2005-2010 mustang gt

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Owner's installation manual (69 pages)

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PaxFreehandBW/Lg-2.eps—10/04/04

Paxton Automotive Novi Supercharger

2005-2010 Mustang GT*

*Legal in California only for racing vehicles which may never be used upon a highway

Paxton Automotive . 1300 Beacon Place . Oxnard CA 93033

805 487-3796 • FAX 805 247-0669

Owner's Installation Guide for the

for the

2007-2010 models

P/N: 4809654 v5.0

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Page 1 2005-2010 Mustang GT* *Legal in California only for racing vehicles which may never be used upon a highway 2007-2010 models Paxton Automotive . 1300 Beacon Place . Oxnard CA 93033 805 487-3796 • FAX 805 247-0669 P/N: 4809654 v5.0 ©2010 Paxton Automotive...
Page 2 PCM programming or other such changes. ©2010 PAXTON AUTOMOTIVE All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated into another language in any form, by any means without written permission of Paxton Automotive. P/N: 4809654 v5.0 ©2010 Paxton Automotive...
Page 4: Important Notes
The design, layout, dimensions, geome- try and engineering features shown in this product are the exclusive prop- erty of Paxton Automotive. This product may not be copied or duplicated in whole or part, abstractly or fundamentally, intentionally or fortuitously, nor shall any design, dimension, or other information be incorporated into any product or apparatus without prior written consent of Paxton Automotive.
Page 5: Recommended Tools For Installation
Factory Repair Manual be expected with the boost levels specified by 3/8" Socket and Drive Set: SAE & Metric Paxton Automotive. This product is intended for use on healthy, well maintained engines. 1/2" Socket and Drive Set: SAE & Metric Installation on a worn-out or damaged engine is 3/8"...
Page 6: Parts List (2005-2006 Mustang Gt, H.o.)
1/4-20 NYLOCK NUT ZINC PLATED 5A003-035 PREDATOR '05-'06 MUS 4FU010-010 P/S RELOC BRKT, '05 GT MUST 7U100-055 TIE-WRAP, 7.5" NYLON 8F060-048 FUEL INJ. 39LB EV6, OEM 03 COB 008575 S/C INFO PKT P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 7 5W001-009 16-14GA MALE SLIDE INSULATED 5W001-080 FUSE, 20AMP MINI BLADE 7P375-099 Y-UNION, 3/8" BARBED TEFLON 7U032-025 HOSE, 5/16"ID, 3/8"OD, 1/32"W 6.25' 7U032-030 HOSE, SPIRAL 3/8" CUFF ID, 1'L P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 8 #20 SAE TYPE “F” SS HOSE CLAMP 7ROO2-024 #24 SAE TYPE “F” SS HOSE CLAMP 7P125-002 FREEZE PLUG, Ø1.25, .25 TAL 7R002-010 #10 SAE TYPE “F” SS HOSE CLAMP 7P125-016 1/8"NPT PLUG P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured viii...
Page 9 Ø3/4" 1018 STEEL ROD 1.72" 5W018-090 18GA STRD WIRE, BROWN, BULK 7C080-030 M8 x 1.25 x 30 HXHD CL10.9 7F008-020 NUT, M8 x 1.25 5W0118-100 18GA STRD WIRE, PURPLE P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 10 RUBBER ELBOW, Ø1" x 45° 7PS300-275 REDUCER, BLK, Ø3" TO 2.75" 7PS300-045 ELBOW, BLK-SIL Ø3" x 45° P/N: 4809654 v5.0 P/N: 4809654 ©2010 Paxton Automotive ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured All Rights Reserved, Intl. Copr. Secured 09MAR10 v5.0 05MusGT(4809654v5.0)
Page 11 5W018-020 18GA STRD WIRE BLK, UL1015 5W018-080 18GA STRD WIRE BLUE BULK 5W018-090 18GA STRD WIRE BROWN BULK 5W018-100 18GA STRD WIRE PURPLE 5W001-007 3/16" HEAT-SHRINK TUBING 1.5' P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 12 4PFU012-040 CAC TUBE, “B” '05 MUST GT 4PFU012-050 CAC TUBE, “C” '05 MUST GT 4PFU012-060 CAC TUBE, “D” '05 MUST GT 4PFU012-070 CAC TUBE, “E” '05 MUST GT P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 13 16-14GA MALE SLIDE INSULATED 5W001-080 FUSE, 20AMP MINI BLADE 7P375-099 Y-UNION, 3/8" BARBED TEFLON 7U032-025 HOSE, 5/16"ID, 3/8"OD, 1/32"W 6.25' 7U032-030 HOSE, SPIRAL 3/8" CUFF ID, 1'L P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xiii...
Page 14 3/8" HOSE BARB UNION 7R001-004 #4 HOSE CLAMP 7R001-008 #8 HOSE CLAMP 7U032-016 3/8" EFI HOSE 7U038-030 HOSE, P/S, 3/4" 7A250-075 1/4-20 x .75" SGCS PLTD 7J250-001 1/4" WASHER, SAE PLTD P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 15 3/8" PLASTIC WIRE LOOM 1.5' 7C080-030 M8 x 1.25 x 30 HXHD CL10.9 5W001-012 18-22GA BUTT CONN, RED INSUL 7F008-020 NUT, M8 x 1.25 7U033-020 HOSE, 5.8"ID, CLASS 1 EMISSIONS P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 16 TIE-WRAP, 7.5" NYLON 7R002-040 #40 SAE TYPE “F” SS HOSE CLAMP 7U133-045 RUBBER ELBOW, Ø1" x 45° 7PS300-275 REDUCER, BLK, Ø3" TO 2.75" 7PS300-045 ELBOW, BLK-SIL Ø3" x 45° P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 17 18GA STRD WIRE PURPLE 5W001-007 3/16" HEAT-SHRINK TUBING 1.5' 5W001-005 3/8" PLASTIC WIRE LOOM 1.5' 5W001-012 18-22GA BUTT CONN RED INSUL 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS .66' P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xvii...
Page 18 3/16" HEAT-SHRINK TUBING 1.5' 5W0011-005 3/8" PLASTIC WIRE LOOM 1.5' 5W001-012 18-22GA BUTT CONN, RED INSUL 7U033-020 HOSE, 5.8"ID, CLASS 1 EMISSIONS 4PFU112-010 AIR INLET ASY, '05 MUS GT P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured xviii...
Page 19 TIE-WRAP, 7.5" NYLON 7R002-040 #40 SAE TYPE “F” SS HOSE CLAMP 7U133-045 RUBBER ELBOW, Ø1" x 45° 7PS300-275 REDUCER, BLK, Ø3" TO 2.75" 7PS300-045 ELBOW, BLK-SIL Ø3" x 45° P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 21: Preparation/Removal
D. Remove the six plastic push pins securing the radiator cover. Remove the cover and set aside to be reinstalled later. (See Fig. 1-e.) NYLON CLIPS THROTTLE BODY CLAMP Fig. 1-b Fig. 1-e P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 22 Using a 5/8" spring lock tool, disconnect the fuel feed line from the fuel rail. Remove the HOSE TO THERMOSTAT Fig. 1-g P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 23 *** NOTE *** Modification to the crossover tube will be com- pleted in a later step 8mm HEADED SCREWS Fig. 1-i P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 24 Move the harness out of the way. This harness will have to be relocated to gain clearance for the super- charger. Fig. 1-l P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 25: Oil Feed Installation
Reinstall the factory sensor in the branch of the TEE as shown. (See Fig. 2-a.) FACTORY PRESSURE SENSOR 1/4"NPT -4 90° Fig. 2-a P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 27: Oil Drain Assembly Installation
Measure forward 3/4" from the first bolt on the side of the oil pan. (See Fig. 3-a.) 3/8"NPT FITTING 5/8" INSTALLED Fig. 3-b 3/4" Fig. 3-a Section 1 PREPARATION/REMOVAL P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 29: Power Steering Relocation
G. It will be necessary to trim the corner of the radiator core support cover to clear the relocat- ed P/S reservoir. (See Fig. 4.1-d.) Section 1 PREPARATION/REMOVAL TRIMMED AREA Fig. 4.1 -d Fig. 4.1-b P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 30 Fig. 4.2-b Connect previously installed PS hoses from reservoir the the factory PS hoses using the appropriate unions and hose clamps P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 31 (See Fig. 5.1- 5.1-d.) Penetrating oil will also aid in this step. NYLON ALIGNING CLIP Section 1 PREPARATION/REMOVAL DRIVER’S SIDE HOSE CONNECTION 10mm HEADED BOLTS Fig. 5.1-b P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 33: Coolant Tube Relocation
X. Locate the breather hose removed from the driver’s side valve cover and the intake mani- fold. Remove and retain the 90° plastic hose- end connector. Discard the plastic tube. P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 34 8mm headed bolts. REMOVED IN AN EARLIER STEP Reconnect the fuel injector plugs, all other connections and vacuum lines previously removed from the manifold assembly. THERMOSTAT HOUSING ADAPTOR Fig. 5.2-c P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 35 #24 hose clamp. (See Fig. 5.2-o.) #24 HOSE CLAMPS Fig. 5.2-n END OF HOSE FACTORY PREVIOUSLY RADIATOR TRIMMED HOSE #24 HOSE CLAMP FACTORY HOSE CLAMP Fig. 5.2-o P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 37: Supercharger Mounting Plate Installation
140mm hardware. Locate the two 3/8- 16 x 1.0" bolts and washers and install through the plate into the two stud bolt spacers retaining the factory idlers. (See Figs. 6-a, 6-b.) Fig. 7-b P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 39 R. Using a 1/2" ratchet, rotate the factory spring tensioner clockwise and install the accessory drive belt. Refer to Fig. 6-e for proper belt rout- ing. Applies to engine “oil-fed” units only. Fig. 6-g P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 41: Thermostat Housing Relocation (2005-2006 Model Year Only)
Fig. 7-b D. Trim approximately 5" off of the 9" end of the hose and 5-1/4" of the 13" end. P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 42 Install the end with the 90° bend onto the thermostat housing. Install the opposite end to the previouusly modified coolant cross-over tube. Secure using the #20 hose clamps provided. (See Fig. 7-c.) Fig. 7-d P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 43: Bumper Cover And Splash Pan (H.o. Kits Only)
Remove the six Phillips-head screws (3 each side) on the lower portions of the 10mm HEADED plastic inner fender liners. (See Fig. 8A-b.) BOLTS PHILLIPS- HEAD SCREWS Fig. 8A-d Fig. 8A-b P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 44 Remove the two 10mm headed bolts (1 removing nylon push pins. Set them aside each side upper portion of grill). (See Fig. for trimming in a future step. (See Fig. 8A-g.) 8A-j). P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 45 18. Replace the styrofoam bumper support using Fig. 8A-j the factory retainers. 15. Remove four inner bolts of eight 13mm headed bolts retaining the metal bumper support. (See Fig. 8A-k.) P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 46: Charge Air Cooler Core (2005-2006 Model H.o. Kits Only)
Loosely install the short ends of the two 90° rubber elbows onto each end of the Fig. 8B-d charge cooler using the supplied #48 hose clamps. (See Fig. 8B-c.) P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 47 (See Fig. 8B-f.) TUBE DISCHARGE DUCT “E” Fig. 8B-h TUBE “D” 13. Secure all hose connections at this time, adjust- ing for best fit and clearance. Fig. 8B-f P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 48: Compressor Bypass Valve #1 Assembly Installation
3” x 01” HOSE (TRIM TO FIT) TO DISCHARGE TUBE “A” BYPASS VALVE (TRIM TO APPROX. 5.75") 7U133-100 MOLDED 90 DEGREE- HOSE TRIM TO FIT (TRIM TO APPROX 4”) Fig. 8C-a P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 49: (2005-2006 Model H.o. Kits Only)
(TRIM TO FIT) TO DISCHARGE TUBE AT THE THROTTLE BODY BYPASS VALVE 15" x Ø1" HOSE (TRIM TO FIT) TO INLET DUCT #16 HOSE CLAMPS TO MANIFOLD PRESSURE/VACUUM Fig. 8D-a P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 50 Connect the open end to the previously installed vacuum line running to the fuel rail from bypass #2 using the TEE provid- ed. (See Fig. 8D-c.) VACUUM VACUUM HOSE Fig. 8D-b P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 52: Horn Bracket & Relocation (2010 Model H.o. Kits Only)
Reinstall horn bracket upside down on car and reattach plug. The horns should face down and the bracket should be facing up, opposite of the OEM installation.. ° FLIP Fig. 8E-b P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 53: Air Diversion Panel Modification (2010 Model, H.o. Kits Only)
Use the holes in the cover as a template to drill 1/8" holes thru the plastic panel. Secure cover to the panel using supplied 1/8" rivets. (See Figs. 8F-c , 8F-d) Fig. 8F-e P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 54 Fig. 8G-b Loosely install the short ends of the two 90° rubber elbows onto each end of the charge cooler using the supplied #48 hose clamps. (See Fig. 8G-c.) P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 55: Charge Air Cooler Core (2007-2010 Model H.o. Kits Only)
(See Fig. 8G-g) TUBE DISCHARGE DUCT “E” Fig. 8G-j TUBE “D” 11. Secure all hose connections at this time, adjust- ing for best fit and clearance. P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 56: Compressor Bypass Valve #1 Installation
(See Fig. 8H-a, 8I-a.) MOLDED 45 HOSE ° (7U133-045) BY-PASS VALVE 4.25" LENGTH OF HOSE APPROX. 4.50" TO 45 RUBBER HOSE ° Fig. 8H-a P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 57 THROTTLE BODY BYPASS VALVE 14.5” X 01” HOSE (TRIM TO FIT) (TRIM TO FIT) TO INLET DUCT #16 HOSE CLAMPS ON ALL HOSE ENDS TO MANIFOLD PRESSURE/VACUUM Fig. 8I-a P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 58 Connect the open end to the previously installed vacuum line running to the fuel rail from bypass #2 using the TEE provid- ed. (See Fig. 8I-b.) VACUUM VACUUM HOSE Fig. 8I-b P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 60: Kits Only)
Secure the harness to the A/C line with wire ties. (See Fig. 8J-b.) SECURE Fig. 8J-c HARNESS WITH WIRE-TIES BENT A/C LINE Fig. 8J-b P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 61 (See Fig. 8K-c.) 3/8" BARBED FITTING Fig. 8K-a Attach bracket 4FU010-061 to the front of the reservoir with the hardware provided. (See Fig. 8K-b.) Fig. 8K-c P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 62: Engine Coolant Reservoir Installation
(See Fig. 8K-g.) 3/4" HOSE ATTACHED TO THERMOSTAT HOUSING Fig. 8K-e Fig. 8K-g *** NOTE *** Leave this bolt loose for final adjustment in a later step. P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 63 3/8" (approximately 30" long) hose that is cross-over tube. Thread sealant should be provided, secure the hose to the union with used. a #17 stepless clamp. (See Fig. 8K-i.) Fig. 8K-i P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 64 BRACKET previously installed mounting bracket. Fig. 8L-a This hole may have to be opened using the appropriate drill bit. (See Fig. 8L-c.) Fig. 8L-b Fig. 8L-c P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 65 1" spring clamp and the #10 hose clamp provided. FACTORY RADIATOR RESERVOIR BRACKET COOLANT RESERVOIR Fig. 8L-f 3/4" HOSE ATTACHED TO FACTORY 1" HOSE Fig. 8L-g P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 66: Kits Only)
Make small cuts in multiple steps and test fit the parts back onto the vehicle. This will ensure proper fit and minimal material removal. Fig. 8L-h 5" 3 1/2" Fig. 8L-i Fig. 8M-a P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 67 CAC pipes. Use the pictures as a guideline, each one will differ a little. (See Fig 8M-c and 8M-d). Figs. 8M-e and 8M-f are com- pleted looks. Fig. 8M-f Fig. 8M-c P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 68 Secure with a #16 hose clamp. The open end of the 15" long hose will be connected to the air inlet in a future step. P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 69 TO DISCHARGE TUBE BYPASS VALVE 15" x Ø1" HOSE (TRIM TO FIT) TO INLET DUCT #16 HOSE CLAMPS TO MANIFOLD PRESSURE/VACUUM Fig. 9-b FUEL REGULATOR SUPPLIED VACUUM Fig. 9-c P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 70: Air Discharge Assembly Installation (Non-Cooled Kits Only)
1/8"NPT plug provided in the previously installed cross-over tube. Thread sealant should be used. Section 9 AIR DISCHARGE ASSEMBLY INSTALLATION P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured (NON-COOLED KITS ONLY)
Page 72: Crank Case Breather And Pcv Installation
Fig. 11-b CONNECTION ON PASSENGER’S SIDE Section 9 FACTORY 90° HOSE AIR DISCHARGE ASSEMBLY INSTALLATION CONNECTOR (NON-COOLED KITS ONLY) Fig. 11-c P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 74: Air Inlet Assembly
1/4"NPT x 3/8" x 90° BARBED FITTING HOSE BARBED FITTING Fig. 12-b D. Install the 1/4"NPT x 3/8" hose barb fitting in the location noted. (See Fig. 12-b.) P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 75 FILTER N. Install the element reusing the factory hardware to the supplied MAF tube that is provided. (See Figs. 12-f, 12-g.) Fig. 12-g P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 76 Secure the split loom with wire-ties or tape. Route the lengthened wires and connector Fig. 12-i to the MAF, keeping the wires away from hot or moving parts. P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 77 The calibration that is provided with this kit has been created to work at this setting. Any change to the MAFia box by setting it to a higher or lower number could cause damage to the engine. P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 78: Fuel Pump Upgrade
D. Using a small screwdriver or chisel and ham- mer, tap the retaining ring in a counter clock- wise direction. Remove the retaining ring and set aside. (See Fig. 13-b.) P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 79 Verify that the hose clamp is routed inside of the metal posts so that they can be pushed down without restriction. (See Fig. 13-f.) SUPPLIED .75" LONG TEFLON SLEEVES Fig. 13-g P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 82: Reflash Computer
If you have any questions, either refer to the manual that is provided with the reflash tool or contact our service depart- ment for further assistance. P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 83 ***NOTE*** Do not disturb the cable, or turn the ignition off during this time. If the programming is disrupted, the computer will not start or run your vehicle! P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 84: Final Check
RETURN THE WARRANTY plied lubricating fluid will void the warranty and may REGISTRATION FORM within thirty (30) cause component failure. days of purchasing your supercharger system to qualify. P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...
Page 85 1300 Beacon Place • Oxnard, CA 93033-9901 • (805) 604-1336 FAX (805) 604-1337 • paxtonautomotive.com • M-F 8:00 AM - 4:30 PM PST PaxFreehandBW/Lg-2.eps—10/04/04 P/N: 4809654 v5.0 ©2010 Paxton Automotive All Rights Reserved, Intl. Copr. Secured...

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Novi

Paxton Automotive Novi Supercharger Owner's Installation Manual

1 Preparation/Removal

2 Oil Feed Installation

3 Oil Drain Assembly Installation

4 Power Steering Relocation

5 Coolant Tube Relocation & Thermostat Housing/Radiator Hose Modification

6 Supercharger Mounting Plate Installation

7 THERMOSTAT HOUSING RELOCATION (2005-2006 Model Year Only)

8 CHARGE AIR COOLER INSTALLATION (H.O. Kits Only)

9 AIR DISCHARGE ASSEMBLY INSTALLATION (Non-Cooled Kits Only)

10 COOLANT RESERVOIR RE-INSTALLATION (Non-Cooled Kits Only)

11 Crank Case Breather and Pcv Installation

12 Air Inlet Assembly

13 Fuel Pump Upgrade

14 Reflash Computer

15 Final Check

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