Table of Contents
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Table of Contents
Related Manuals for Bintelli Sprint
Summary of Contents for Bintelli Sprint
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Page 2: Table Of Contents
Contents BINTELLI USER’S MANUAL Instructions to Users Level 2 Service and Maintenance ........26 Precautions ................ 1 Level 3 Service and Maintenance ........26 Vehicle Identification Number (VIN) and Engine Number ... 2 Service and Maintenance for the Carburetor ....27 Brief Introduction to the Scooter ......... -
Page 3: Precautions
USER’S MANUAL Instructions to Users Precautions Please read the User’s Manual before operating the vehicle! Warning Always observe traffic laws and regulations. All users’ must have a valid driver’s license. Do not hang any items from the throttle grip as this will cause an unsafe driving condition. Please wear a helmet and eye protection at all times. -
Page 4: Vehicle Identification Number (Vin) And Engine Number
Instructions to Users USER’S MANUAL Vehicle Identification Number (VIN) and Engine Number Vehicle Identification Number (VIN) and Engine Number ②The product nameplate is ③The Engine Number is printed on ①Vehicle Identification Number (VIN) is riveted on the right lower part of the lower left part of the crankcase. -
Page 5: Brief Introduction To The Scooter
USER’S MANUAL Instructions to Users Brief Introduction to the Scooter Head Light Left front turn light Front storage box Seat cushion Rear carrier Disc brake Side support Main support Starting arm 10. Air filter... - Page 6 Instructions to Users USER’S MANUAL Brief Introduction to the Scooter Tail light Rear spoiler Helmet hook Steering column Right front turn signal Rear wheel Muffler Battery Compartment Front brake lever 10. Front wheel...
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Page 7: Instrument Cluster
USER’S MANUAL Instructions to Users Brief Introduction to the Scooter Rearview mirrors Left handgrip Left control switch Instrument cluster Ignition switch Right control switch Throttle grip... - Page 8 Instructions to Users USER’S MANUAL Technical Specifications Sprint Breeze Edge Scorch Havoc Engine Type BN139QMB BN139QMB BN139QMB BN139QMB BN157QMJ Cooling System Air Cooled Air Cooled Air Cooled Air Cooled Air Cooled Bore x Stroke 4 stroke 4 stroke 4 stroke...
- Page 9 USER’S MANUAL Instructions to Users Max Load Capacity 400lb 400lb 400lb 400lb 400lb Scooter Weight 170lb 172lb 190lb 190lb 225lb Frame Material Steel Steel Steel Steel Steel Battery Motobatt 12V,7A Motobatt 12V,7A Motobatt 12V,7A Motobatt 12V,7A Motobatt 12V,7A Lights Halogen Halogen Halogen Halogen...
- Page 10 Instructions to Users USER’S MANUAL Instrument Cluster Left turn indicator: When the left turning indicator “ ” flashes, the left turn signal is on. Tachometer: Indicates the current engine speed in revolutions per minute. High beam indicator: ” is on, it indicates that the “High When the high beam indicator lamp “...
- Page 11 USER’S MANUAL Instructions to Users Left Control Switch High beam switch: To use the High beam headlight setting, flip the switch up to the “ ” position. Low beam switch: To use the Low beam headlight setting, flip the switch down to “ ”...
- Page 12 Instructions to Users USER’S MANUAL Right Control Switch Head Light switch: (When equipped) On some models the headlights can be controlled from the right hand switch. To use, turn the Head Light switch to the position “ ”, the headlight will turn on with the engine running.
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Page 13: Ignition Switch
USER’S MANUAL Instructions to Users Ignition Switch Caution When leaving the vehicle parked, using the “ ” to lock the steering will help deter thefts and prevent the vehicle from being driven. Ignition On: Steering lock: Ignition Off： Turn the steering left to the outer most position, Turn the ignition key right to the position “... -
Page 14: Seat Cushion Lock/ Fuel Tank
Instructions to Users USER’S MANUAL Fuel tank Seat Cushion Lock Check page 7 to see your models fuel tank capacity. To open the under seat storage: Insert the ignition To gain access to the fuel tank, turn the fuel tank cap 90º key into the seat cushion lock and turn it 90º... - Page 15 USER’S MANUAL Instructions to Users Fuel petcock: The fuel petcock located in between the gas tank and the Fuel Filter: The fuel filter located inline from the carburetor to the fuel tank carburetor controls the amount of fuel delivered. It uses the vacuum acts as a safeguard, keeping small particles and contamination from created from engine movement to produce a steady supply of fuel.
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Page 16: Vehicle Operation
USER’S MANUAL Vehicle Operation All Bintelli scooters use a dry-type automatic centrifugal clutch and belt driven CVT transmission. If there is ever an issue with the transmission belt, variator, or clutch, please have the vehicle serviced at an authorized service center. -
Page 17: Vehicle Load/ Tools Included
A tool kit under the seat features many of the tools needed to perform routine tasks Warning Failure to follow the recommended vehicle load can cause multiple issues with your scooter! Bintelli will not warranty damage or wear that is the result of improper riding! -
Page 18: Operating Instructions
Operating Instructions USER’S MANUAL Basic vehicle information In order to ensure optimal performance of the vehicle, regular service and maintenance must be followed. Always check the vehicle is safe to Prior to using the vehicle, please perform the following checks to ensure operate prior to driving. - Page 19 USER’S MANUAL Check that the vehicle has an adequate level of Verify the steering is tight and moves freely. gasoline prior to riding. Verify the gas cap is secured. There should be no binding and no play. Verify the throttle grip turns easily. If the Level the vehicle on the rear kick stand and check throttle grip does not turn smoothly or binds, the oil to verify the oil level is between the upper...
- Page 20 USER’S MANUAL Check the front tire pressure and inspect the Check under the engine for leaks. Any signs of tread. Look for any signs of fluid leaks. leaking should be addressed prior to riding. Verify the connections on the battery terminals are tight and free from damage and corrosion.
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Page 21: Kick Starting The Engine
USER’S MANUAL Operating Instructions Kick Starting the Engine: The scooter can be kick started by following these steps: Pull the kick start lever out. Standing behind the vehicle, use your foot to push down quickly on the lever until the engine turns on. -
Page 22: Electric Starting The Engine
Operating Instructions USER’S MANUAL Electric Starting the Engine: The duration of each electric start attempt should not exceed 5 seconds. Always wait at least 10 seconds in between starting attempts to prevent the starter from overheating. If 3 startup attempts fail consecutively, the vehicle must be checked. -
Page 23: Parking The Scooter
USER’S MANUAL Operating Instructions Parking the Scooter Always park your vehicle in a safe place. Use your turn signals to warn surrounding vehicles and pedestrians when slowing. Release the throttle and use the front brake lever to slow the vehicle. Press both brakes steadily and smoothly to reduce vehicle speed. - Page 24 Operating Instructions USER’S MANUAL Caution When leaving the vehicle parked for an extended amount of time in an unsupervised area, it is recommended to use the steering column lock to deter thefts. Always make sure you remove the ignition key from the vehicle after use. After parking the vehicle, you have 2 choices to use for kickstands.
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Page 25: Service And Maintenance
USER’S MANUAL Service and Maintenance Regular Service and Maintenance The front and rear shock absorbers should be inspected prior to During normal operation of the vehicle it is possible for hardware to riding. Always check the front and rear tire for correct air pressure loosen due to vibration. -
Page 26: New Vehicle Maintenance Procedure (500 Mile Service)
Check all body components for fit. Verify all hardware is secure and in place. first 500 miles will void the Verify the valve clearance: intake valve: 0.003 inches warranty! It is important to have exhaust valve: 0.003 inches this work done at an authorized Bintelli service center! -
Page 27: Level 2 Service And Maintenance
USER’S MANUAL Service and Maintenance Level 2 Service and Maintenance Level 3 Service and Maintenance Level 2 Service and Maintenance are additional items that need to be Level 3 Service and Maintenance are additional items that need to be checked at each 3000 mile interval. These items should be checked in checked at each 6000 mile interval. -
Page 28: Service And Maintenance For The Carburetor
Service and Maintenance USER’S MANUAL Service and Maintenance for the Carburetor For maximum performance and reliability it is important the carburetor is adjusted properly. Failure to do so will affect starting,idle,as well as the overall vehicles performance. To ensure maximum performance, please do the following: Regularly check all connections and fittings on the carburetor. -
Page 29: Checking And Changing The Engine Oil
USER’S MANUAL Service and Maintenance Checking and Changing the Engine Oil Caution Checking and Replacing Engine Oil With the scooter on the center kick stand, unscrew the oil dipstick and To ensure an accurate reading when checking the engine oil, place the wipe clean with a rag. -
Page 30: Service And Maintenance Of The Spark Plug
Service and Maintenance USER’S MANUAL Remove the spark plug from the engine. If the color of the insulator skirt Service and Maintenance of the Spark Plug of the spark plug is brown it indicates that the carburetor is adjusted properly. Any signs of buildup on the plug should be noted as this could Side be a sign of an incorrect carburetor adjustment. -
Page 31: Service And Maintenance Of The Air Filter
USER’S MANUAL Service and Maintenance Service and Maintenance for the Air Filter Caution When the filter element of the air filter is blocked by dust, it may result in increased resistance of the air intake system which leads to a rich gas It is forbidden to use the following cleaning agents to clean paper filter mixture that can reduce power and increase fuel consumption. -
Page 32: Adjustment Of The Accelerator Handgrip
Service and Maintenance USER’S MANUAL Adjustment of the accelerator handgrip Service and Maintenance for the Front Brake Check whether the free travel of the throttle grip is within the specified Most models use a front disc brake, which features high heat dissipation range and adjust if necessary. - Page 33 USER’S MANUAL Service and Maintenance Disc brake Check the travel of the brake lever when applied. Excessive travel Check for the wear on the front disc rotor. Any signs of warping or could indicate worn pads or air in the brake fluid. Either of which irregularites in the surface of the brake rotor can cause vibration, need to be addressed prior to riding.
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Page 34: Service And Maintenance For The Rear Brake
Service and Maintenance USER’S MANUAL When applying the rear brake, ensure the wheel stops spinning within the recommend free travel. On rear brake cable equipped models, turn the Service and Maintenance for the Rear Brake brake adjustment fitting at the bottom of the cable clockwise to tighten the cable and reduce free travel. -
Page 35: Adjustment Of The Rear Brake Light
USER’S MANUAL Service and Maintenance Adjustment of the rear brake light Adjustment of the idle speed It is important to always check the vehicles lights are properly If the vehicle stalls out during normal operation due to the engine speed functioning prior to using the vehicle. -
Page 36: Service And Maintenance For Front And Rear Tires
Service and Maintenance USER’S MANUAL Removal and Installation of Front Wheel Service and Maintenance for Front and Rear Tires With the engine off, place the vehicle on the center kickstand. Prior to riding always inspect the tires. Make sure the front and rear tire are filled to their recommend pressure. - Page 37 USER’S MANUAL Service and Maintenance Removal and Installation of the Rear Wheel If the tread depth in the middle of the tire reaches the following limits the tire must be replaced immediately. Verify the engine is off. Minimum limit of tread Front wheel 5/64 inch Place vehicle on center kick stand and remove muffler.
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Page 38: Service And Maintenance For Battery
USER’S MANUAL Service and Maintenance for Battery All Bintelli scooters come standard with a MotoBatt Quadflex Sealed Maintenance Free AGM Battery. These high performance batteries offer more cold cranking amps and higher capacities then standard scooter batteries. In order to maintain and prolong the life of your battery, please maintain the battery as follows: Keep terminals clean and free from corrosion. -
Page 39: Service And Maintenance For The Fuse
A blown fuse can signify a problem with the battery, charging system, volume of the horn to the desired level. or wiring harness. Always have your vehicle inspected at an authorized Bintelli service center in the event of a blown fuse. -
Page 40: Storage Of The Vehicle
Service and Maintenance USER’S MANUAL Storage of the Vehicle Long-time storage: Increase the tire pressure to the normal specification if low. For vehicles that will be parked for longer then a month, the following items need to be performed. Cover the vehicle and store it in a well-ventilated, waterproof area. Drain all fuel from carburetor and fuel tank. -
Page 41: Service And Maintenance Interval Table
Valve lash Items marked “※※” Engine oil can only be performed Oil Filter Screen by an authorized ※※ Timing chain Bintelli service center. Carburetor idling When driving in a ※※ Transmission Belt highly dusty area the service and Battery maintenance interval... -
Page 42: Service And Maintenance Interval For Lubricated Parts
Service and Maintenance USER’S MANUAL Service and Maintenance Interval for Lubricated Parts Odometer reading Name Model Miles 1000 2000 4000 8500 10500 15000 20000 Engine Oil SAE 10W-40 Multipurpose Brake Cables lithium-based lubricating grease) Brake Fluid DOT3 or DOT4 Lubricating oil for front Lubricating grease for shock absorber shock absorber... -
Page 43: Common Faults And Troubleshooting
Common Faults and Troubleshooting Fault system Fault Causes Troubleshooting Fuel not entering the carburetor; Check fuel lines for blockage Fuel not flowing from fuel tank; Check the fuel petcock The engine is unable to be The vacuum line fitting leaks; Replace the vacuum line fitting started. - Page 44 Service and Maintenance USER’S MANUAL Common Faults and Troubleshooting Fault system Fault Causes Troubleshooting Too much carbon is built up at the secondary air intake Clean the carbon buildup at the secondary air intake port. port. The air pump is blocked or damaged. Replace the air pump.
- Page 45 Common Faults and Troubleshooting Fault system Fault Causes Troubleshooting Compression ratio is too There is too much carbon buildup in the combustion Clean the carbon buildup in the combustion chamber and high chamber and on the top of the piston. on the top of the piston.
- Page 46 Service and Maintenance USER’S MANUAL Common Faults and Troubleshooting Fault system Fault Causes Troubleshooting The rear wheel is damaged. Replace the rear wheel. Rear Wheel The rear wheel vibrates. The tire pressure is too low. Increase the tire pressure. The rear wheel nut is loose. Torque the rear wheel nut to the proper specification The shock absorber no The spring of the shock absorber is worn out...
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