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Golden Embers Wood Fired Ovens Installation And Operating Manual

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GOLDEN EMBERS WOOD FIRED OVENS
Congratulations! You have chosen one of the finest wood fired appliances available in the world today. To ensure that
you enjoy the full benefit of using these extraordinary products, it is essential that you carefully follow all of the steps
and procedures in this operating guide and seek the advice and assistance of your supplier wherever necessary.
Your Golden Embers wood fired appliance has been constructed with the finest of refractory materials according to a
technically advanced design based on thousands of years of history. With proper care and the minimum of maintenance,
your appliance should last indefinitely.
We realise that for many the use of wood fire appliances presents a new challenge and that a certain mystique has been
attached to their usage. We believe that the information presented in this guide and the user manual will dispel any fears
and misconceptions which you may have and enable you to rapidly convert your investment into the profitable centre
piece of a successful eating establishment.
All Golden Embers appliances, whether gas, wood or electric fired, are designed to give long and satisfactory service
and have been fabricated from the best possible materials and workmanship. Nevertheless, proper selection,
installation, adjustment and preventative maintenance is critically important if performance, efficiency and
appearance are to be maintained for the life of the product. Please read all instructions carefully and seek
explanations of anything you may be unsure of, as these instructions contain important safety information
regarding the installation, use and maintenance of the appliance.
ALL MATERIAL CONTAINED IN THIS DOCUMENT OR ANY OTHER DOCUMENT ISSUED BY GOLDEN
EMBERS IS SUBJECT TO THE PROVISIONS OF INTERNATIONAL COPYRIGHT LAW AND MAY NOT BE
REPRODUCED OR REPLICATED IN ANY WAY, WHETHER IN ORIGINAL FORM OR ANY MODIFIED
FORM, WITHOUT THE PRIOR FORMAL WRITTEN CONESENT OF THE COPYRIGHT HOLDER.
Instructions should be read and observed in the following sequence: 1) Any addendum or amended instructions as
supplied with any upgrade or option. 2) Product specific instructions as supplied with the particular primary product 3)
Quick reference operating guides supplied with the principal product 4) Component operating and instruction texts as
may have been supplied 5) The Cooking with Fire Book and finally 6) any third party or additional texts.
PRE-INSTALLATION CHECK LIST
To ensure installation and delivery are quick and simple and that you have selected the correct appliance for your
establishment it is important that you establish and confirm the following items prior to ordering and delivery.
Use the product performance data sheets to establish exactly which product model or variant will satisfy your
volume requirements, having made suitable allowances for planned growth when estimating your requirements.
Select the appropriate fuel type and source and ensure that there is a ready and reliable supply of that fuel.
Check with your local authorities what if any approvals and planning permission's may be required.
Ensure that you have allowed sufficient space for the appliance to be correctly installed. Allow, if necessary, for
any clearances from structures and adjacent appliances as may be stipulated by the local authorities.
Ensure that there is an access point sufficiently large to allow for delivery and installation of the unit.
Ensure that there is an adequate clear way from the point of unloading to the final position of set down and that the
floor surface is able to bear the weight of the product during installation and positioning.
Check that there is sufficient clearance through doors, and passageways and between other structures and
appliances so as to be able to move the appliance to its set down position in the cooking area.
Ensure that a dedicated flue can be installed in close proximity to the appliance or that appropriate measures have
been taken to enable the flue to be safely connected to an existing extraction system. If a straight flue is to be
installed, check that there are no beams or obstructions in the roof space above the appliance.
Check the type and pressure of any gas supply if the appliance is to be operated on gas. This must be specified prior
to ordering so that the appliance can be configured appropriately for safe and efficient operation.
INSTALLATION AND OPERATING GUIDE

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Summary of Contents for Golden Embers Wood Fired Ovens

  • Page 1 Your Golden Embers wood fired appliance has been constructed with the finest of refractory materials according to a technically advanced design based on thousands of years of history. With proper care and the minimum of maintenance, your appliance should last indefinitely.
  • Page 2: Receiving Inspection

    Seal any joints and sponge the colour coating provided over the sealed joints so that they are not visible. • Light the first fire or ignite the gas burner. Although Golden Embers appliances are pre-seasoned, it is still required that the heat up cycle be progressive. Initially heat the appliance to around 120 C and maintain that temperature for around 4 hours.
  • Page 3 AGA. • A Golden Embers flue kit, containing all of the required elements for a straight flue to 4m is available for $325.00 additional straight sections are available for $50 per length of 900mm. (As at September 1998) •...
  • Page 4 system, it is recommended that a stainless steel baffle element filter be incorporated into the transition flue inlet and that a break be incorporated into the flue at the point of coupling, effectively creating a miniature range hood. • All flame is contained within the oven chamber and has to move out of the chamber at right angles to the induced convection flow, around a 45mm right-angled protruding lip.
  • Page 5 Whilst these types of woods may well be the ideal woods for thermally inefficient ovens, they are not particularly suited to thermally efficient ovens, such as the Golden Embers ovens. This type of wood will inevitably cause excessive heating of the floor and a large amount of wood will need to be burned to obtain a good enough flame to heat the cooking chamber properly.
  • Page 6 USING THE WOOD FIRE OVEN LIGHTING THE FIRE • During the first two days of operation it is important that the fire temperature be raised gradually so that all moisture can disperse from the oven walls without forming super heated steam. We recommend a rise of no more than 50 C per hour.
  • Page 7 CLEANING THE WOOD FIRE OVEN • One of the benefits of using a Golden Embers wood fired oven is the minimal effort required to keep it clean. • The best method of keeping the oven floor clean is as follows: 1.
  • Page 8 BAKING IN THE WOOD FIRE OVEN • Your Golden Embers wood fired oven may be used to cook bake and grill almost anything. The unique design of the oven chamber results in a unique combination of grilling, baking infra red and convection type heat being created simultaneously.
  • Page 9 GOLDEN EMBERS GAS SYSTEM INSTRUCTIONS: CLASS 1 - Fully Automatic - AC11 Series Golden Embers Gas Burner Systems are supplied as a pre-assembled kit and must only be connected to the gas main by a fully licensed gas fitter. All that is required to connect the kit is that it be positioned so that the top of the burner head is immediately (at least 15mm) below the underside of the oven floor, points directly up the centre of the burner tube hole and the burner bracket is properly secured to the frame or under floor plate of the oven base.
  • Page 10: Troubleshooting

    Trouble shooting: The flame is not crisp clear blue and quiet: - The air mix is not correctly set. Adjust it. The Temperature display is on and gas switch is on but the oven does not spark or ignite: The system has been locked out and needs to be reset.
  • Page 11 GOLDEN EMBERS GAS BOOSTER KIT PART NUMBER AC10 COMPONENTS LIST COMPONENT SUPPLIER AGA No. White Rogers Control Combination Valve - Class 1 Systems Control 5256 Brahma Automatic Ignitor System Part CM31F Systems Control 5099 NG-40 40mm Burner Head by Australian Combustion Services...
  • Page 12 GOLDEN EMBERS GAS BOOSTER KIT PART NUMBER AC11 OPERATING INSTRUCTIONS: 1. Turn on gas main ball valve. Turn so that handle is in line with pipe to open. 2. Switch on Main Switch on control panel to Power On Position – The power light illuminates 3.
  • Page 13 The flame from the gas jet should be at least 10 to 12 inches long with natural gas, propane, LPG or butane. Basically increase the pressure until the temperature of the oven rises steadily in increments of around about 1 degree every 20 to 30 seconds once past the 150 mark..
  • Page 14 GOLDEN EMBERS AC11 CLASS 1 GAS/WOOD FIRE GAS TRAIN SCHEMATIC AND LEGEND...
  • Page 15 GOLDEN EMBERS Stucco Oven Installation Specifications The cooking chamber of the oven is a single piece casting. The cooking chambers are cast from high performance retro- refractive refractory clay and mineral compounds, rich in alumina, magnesium and silica, and are designed to far exceed the temperature and performance requirements of the Ovens under any anticipated operating conditions.
  • Page 16 CM12 U MICROFLAT B1154x • Restart attempt • Plug in electrical connections • Pilot / Main Gas (2 valve) • Non Volatile lock-out • Pre-purge 1.5 seconds • Flame failure safety time - 5 or 10 seconds • Ionization flame electrode control •...