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INSTALLATION AND OPERATING INSTRUCTIONS
Hurlcon Pty. Limited
Website:
www.hurlcon.com.au
Email:
service@hurlcon.com.au
Information and specifications subject to change without notice.
Victoria:
New South Wales:
Ph: (03) 9765 9765
Ph: (02) 9674 8544
Fax: (03) 9764 9009
Fax: (02) 9674 8522
Rev 174-0704
HX Series Pool
& Spa Heater
Genus IV
INDOOR AND OUTDOOR MODELS
HURLCON Pty. Limited. A.B.N. 97 007 284 504
Queensland:
Ph: (07) 3393 3233
Fax: (07) 3393 3255
South Australia:
Western Australia:
Ph: (08) 8345 5755
Ph: (08) 9258 9322
Fax: (08) 8345 5211
Fax: (08) 9258 9344
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Summary of Contents for hurlcon HX Series
- Page 1 HX Series Pool & Spa Heater Genus IV INSTALLATION AND OPERATING INSTRUCTIONS INDOOR AND OUTDOOR MODELS HURLCON Pty. Limited. A.B.N. 97 007 284 504 Hurlcon Pty. Limited Website: www.hurlcon.com.au Email: service@hurlcon.com.au Information and specifications subject to change without notice. Victoria:...
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Page 2: Table Of Contents
Gas Connection ....................12 Pressure Switch Adjustment................12 Starting the Heater.....................13 Testing Burner Pressure ..................14 Gas Conversion Burner Conversion.....................15 Troubleshooting Fault Finding and Remedies................16 Wiring diagram HX Series Wiring Diagram ................17 Warranty Terms and Conditions..................18 HX Pool and Spa Heater Page 2... -
Page 3: Introduction
It is equipped with features that take advantage of new technology developed exclusively by Hurlcon. The Hurlcon Pool Heater can safely be connected to PVC pipe and has a built in balanced flue for outdoor installation. It accepts high flow rates which help the heater run cooler, giving greater performance and long life. -
Page 4: Lighting Instructions
LIGHTING INSTRUCTIONS For your safety – read before lighting This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. -
Page 5: Corrosion Prevention In Heaters
These comments are intended as a guide only and are not definitive answers or recommendations on pool water chemistry. Hurlcon’s intention is to provide a little understanding of the potential problems of water chemistry and the dangers of corrosion to heaters (and other pool equipment and fittings). -
Page 6: Digital Thermostat Operation
DIGITAL THERMOSTAT OPERATION HURLCON ○ ON/OFF POOL/SPA WARM COOL HURLCON DESCRIPTION The sophisticated digital thermostat provides temperature read out, set point temperature and operating status of the heater. The electronic display indicates the operational status of the heater and any fault conditions. -
Page 7: Fault Indication
FAULT INDICATION Under fault conditions the thermostat will display a set of alpha numeric symbols to indicate the status of the heater. The meaning of each symbol and action to be taken are listed as follows: SYMBOL MEANING ACTION Temp Display Unit has power. -
Page 8: Maintenance
MAINTENANCE It is recommended that you check the following at least every six months and at the beginning of every swimming season. 1. Examine the balanced flue or indoor draught diverter. Make sure there are no obstructions to the flow of air to, or flue products from, the appliance. 2. -
Page 9: Installation
AG 601. FLOW RATES The Hurlcon Pool Heater requires a minimum of 150 litres per minute flow and the maximum permissible flow rate is 450 litres per minute. For flow rates in excess of 450 litres per minute, an external by-pass valve must be fitted. -
Page 10: Heater Dimensions
If the HX Heater is to be installed indoors, an indoor draught hood kit must be purchased from Hurlcon and installed on the HX Heater to convert it to an indoor model. Product code numbers for draught hood kits are:... -
Page 11: Clearances
Lower grille for fresh ● air ventilation An indoor draught diverter must be purchased from Hurlcon and fitted to unit in accordance with Hurlcon’s Instructions and Installation Codes before the heater can be enclosed. Do not install spa blowers in the same room as a gas heater. This is potentially dangerous to spa users. -
Page 12: Electrical Connection
PRESSURE SWITCH ADJUSTMENT The Hurlcon Pool Heater incorporates a water pressure switch which allows the burner to operate only when the circulating pump is operating. It is imperative that the following be undertaken by the person who is commissioning (first starting) your pool or spa heater. -
Page 13: Starting The Heater
7. When the switch is correctly set, slide the toggle down to lock the knurled wheel in position. WARNING: If the pressure switch cannot be adjusted correctly, DO NOT OPERATE THE HEATER, contact Hurlcon or an Authorised Service Agent for advice. 8. Perform a final check with the heater operating.- See the section below titled “Starting the heater”. -
Page 14: Testing Burner Pressure
TESTING BURNER PRESSURE 1. Set thermostat to “OFF”. 2. Set up manometer 3. Remove screw from ⅛” brass test point located on outlet side of gas valve 4. Connect manometer tube to test point 5. Set thermostat to “ON” and wait for burner to ignite 6. -
Page 15: Gas Conversion
GAS CONVERSION BURNER CONVERSION 1. Turn off gas supply to unit. 2. Turn off power supply to pump and heater. 3. Remove front access door 4. Disconnect gas supply tube from burner manifold. 5. Remove burner support bracket at the front left of the heater. 6. -
Page 16: Troubleshooting
Shut off gas supply and call for service Heat exchanger scaled Shut off gas supply and call for service If the heater cannot be made to perform correctly, please contact the Hurlcon office closest to you. VIC: Phone (03) 9701 5166... -
Page 17: Hx Series Wiring Diagram
HX SERIES WIRING DIAGRAM Bridged = Spa Open = Pool Genus IV Thermostat 6 Pin Plug Gas Valve Sensor Hi Limit Hi Limit N/C 70˚ N/C 45˚ Violet Pressure Switch Brown White Orange Ignition Module Ignitor Transformer Ignitor/Flame sensor A N E... - Page 18 FIVE YEAR PRO RATA WARRANTY Hurlcon cover your pool and spa heater with a limited 5 year Pro Rata warranty against defective materials and workmanship from the date of purchase (plus 30 days to allow for installation). 1. The cabinet, refractory insulation and combustion chamber are covered for a period of five years (plus 30 days to allow for installation).
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