Els) - Johnson Controls GG9S*MP Installation Manual

NOTES:
1. Refer to the condensate management and drain hose
plumbing for different configurations in this document. No
hose clamps are needed for the condensate pan hook up.
2. Drip leg in the gas line must be installed.
3. The furnace controls require correct polarity on the power
supply and a proper ground.
4. Y & G must be connected to the control board for cooling
operation.
5. To measure total static pressure add supply duct pressure to
the return duct pressure, add pressure drop across the 'A'
coil, and add pressure drop across the filter. Ignore negative
signs on the readings.
6. Inlet gas pressure for natural gas should be 7" and that for
propane should be 11" w.c. Nominal manifold gas pressure
is 3.5" for natural gas and 10" w.c. for propane.
Airflow CFM (Bottom Return without Filters)
Models 0.5" ESP (Nominal)
Low Med-Lo
(T,G)G9S040A08MP11 581 653
(T,G)G9S060A10MP11 769 917
(T,G)G9S060B12MP11 713 872
(T,G)G9S080B12MP11 854 1008
(T,G)G9S080C16MP11 838 1250
(T,G)G9S080C22MP11 1285 1586
(T,G)G9S100C16MP11 819 1224
(T,G)G9S100C20MP11 1183 1430
(T,G)G9S120D16MP11 876 1254
(T,G)G9S120D20MP11 1190 1430
(T,G)G9S130D20MP11 1198 1459
Maximum
1
Models Vent Equivalent
2" 3"
(T,G)G9S040A08MP11 65' 90'
(T,G)G9S060A10MP11 65' 90'
(T,G)G9S060B12MP11 65' 90'
(T,G)G9S080B12MP11 65' 90'
(T,G)G9S080C16MP11 65' 90'
(T,G)G9S080C22MP11 65' 90'
(T,G)G9S100C16MP11 30' 90'
(T,G)G9S100C20MP11 30' 90'
(T,G)G9S120D16MP11 30' 90'
(T,G)G9S120D20MP11 30' 90'
(T,G)G9S130D20MP11 N/A 85'
1. For venting purposes, one 90° sweep elbow is equal to 5 Ft. of venting length, one 90° standard elbow is equal to 10 equiva-
lent feet of vent length. Vent termination elbows are not included in these calculations, minimum required vent length is 15 ft.
2. Must be changed if not in rise range.
Subject to change without notice. Printed in U.S.A.
Copyright © 2008 by Johnson Controls, Inc. All rights reserved.
Johnson Controls Unitary Products
Norman, OK 73069
7. If thermoplastic evaporator 'A' coil drain pans are to be
installed in the up-flow/horizontal configuration, then extra 2"
minimum spacing may be needed to ensure against drain
pan distortion.
8. External filters required on all configurations.
9. Electrical entry is available on both sides of the casing.
10. All 33", 95% furnaces are approved for single-pipe and 2-
pipe systems. For single pipe systems it is recommended to
install the combustion air coupling provided and install
approximately 18" of PVC pipe on the furnace.
11. Do not install an external condensate trap on these fur-
naces, as it will prevent the unit from operating correctly.
Minimum Wire
Total Unit
Size awg @ 75'
Amps
One-Way
Med-Hi High
818 950 14 8.0
1038 1103 14 10.0
1082 1243 14 10.0
1179 1370 14 10.0
1465 1671 14 11.5
1937 2162 12 17.0
1477 1706 14 11.5
1712 1934 12 17.0
1495 1805 14 11.5
1739 1977 12 17.0
1786 2047 12 17.0
Time For 1 ft
Factory Heating
Temperature
(1030 Btu/Ft
2
Rise Range
Speed Setting
Seconds On (Rate)
Med-Hi 30°F-60°F
High 30°F-60°F
Med-Hi 30°F-60°F
High 35°F-65°F
High 35°F-65°F
Med-Hi 35°F-65°F
High 35°F-65°F
Med-Hi 35°F-65°F
High 40°F-70°F
Med-Hi 35°F-65°F
High 45°F-75°F
401260-URG-C-0808
*401260*
Supersedes: 401260-URG-B-0708
5005 York Drive
This document does not replace the installation instructions, which must be referred to for
detailed information.
SUPPLY END
.56"
23.8"
Combustion
B
Air Inlet
.56"
.56"
20"
Combustion Air Inlet
Condensate Drain
Maximum
(Downflow)
Over Current
Protection
Vent Connection
Outlet
15
15
15
15
15
20
15
20
15
20
20
LEFT SIDE
3
Natural Gas
3
Follow all national, local codes and standards in addition to this document. The installation
)
must comply with regulations of the serving gas supplier, local building, heating, plumbing,
and other codes. In absence of local codes, the installation must comply with the national
93
codes and all authorities having jurisdiction.
62
62
CLEARANCES
46
46
Application
46
Top
37
Vent
37
Rear
30
Side
30
Front*
28
Floor Combustible
Closet
Line Contact
1. For combustible floors only when used with special
sub-base.
* 24" clearance in front and 18" on side recommended for
service access.
All furnaces approved for alcove and attic installation.
QUICK REFERENCE GUIDE
95.5% SINGLE STAGE MULTI-POSITION
RESIDENTAL GAS FURNACES (33" TALL)
RETURN END
2" Diameter
3" Vent Connection
Outlet
24.25"
Combustion Air Inlet
Gas Pipe
Condensate Drain
Entry
(Downflow)
Electrical
Entry
Vent Connection
Outlet
Condensate
Drain 23"
Thermostat
Wiring
Optional Return Air
Cutout (Either side)
28.5"
29.5"
RIGHT SIDE
DIMENSIONS
Upflow Downflow Horizontal
1" 0" 0" All 'A' Cabinet Furnaces
0" 0" 0" All 'B' Cabinet Furnaces
0" 0" 0" All 'C' Cabinet Furnaces
0" 0" 1" All 'D' Cabinet Furnaces
0" 0" 0"
1
Combustible
Combustible
Slow Green Flash
Yes Yes Yes
• Normal operation
No No Yes
Slow Amber Flash
• Normal operation with call for heat
Any Red Flash = Fault condition
Any Rapid 4 Flash = Potential fault codes / conditions
DURING INSTALLATION,
DOORS MUST REMAIN ON
FURNACE WHEN MOVING
B
OR LIFING.
Clips can be flipped
into the up position
for coil cabinet or
plenum attachment
A-COIL
14"
1"
33"
1.5"
A
FRONT
Cabinet Size A (in) B (in)
14-1/2" 13-3/8"
17-1/2" 16-3/8"
21" 19-7/8"
24-1/2" 23-3/8"
LED INDICATOR