Mahindra ML106 Series Operator's Manual & Installation Instructions
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Mahindra ML106 Series Operator's Manual & Installation Instructions

Front end loader for model 2615 tractor
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OPERATOR'S MANUAL &
INSTALLATION INSTRUCTION
'ML106' Series
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  • Page 1 OPERATOR'S MANUAL & INSTALLATION INSTRUCTION 'ML106' Series Click here to go on INDEX Main Menu contactus@almats.com...
  • Page 2 Includes: Operator’s Manual and Installation Instructions Mahindra USA Model ML106 Front End Loader for Model 2615 Tractor 1503-1031 16 Series, Model - 2816...
  • Page 3 Warranty repairs or replacements and the Purchaser shall deliver the Mahindra Loader to the Dealer’s place of business for repair. In the event Purchaser is located more than 75 miles from the Selling Dealer, any Mahindra Dealer authorized to sell and service Mahindra Products may perform the repair at its dealership.
  • Page 4 PLEASE NOTE: Make sure all potential operators of this equipment review this manual and all safety messages contained within. This safety symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death.

  • Page 5: Table Of Contents

    Table of Contents Safety Precautions ........................5-6 Safety Decals ..........................7 Loader Specifications ........................ 8 Introduction..........................9 Tractor Preparation ......................10-11 Loader Operation......................... 12-15 Loader Removal........................16-17 Loader Mounting ......................... 18-19 Lubrication and Maintenance..................... 20-21 Trouble Shooting......................... 22-25 Torque Tightening Chart......................26 Installation Instructions ......................

  • Page 6: Safety Precautions

    SAFETY Understand that your safety and the safety of other persons is measured by how you service and operate this loader. Know the position and operations of all controls before you try to operate. Make sure you check all controls in a safe area before starting. Read this manual completely and thoroughly and make sure you understand all controls.
  • Page 7 SAFETY PRECAUTIONS Travel speed should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes, and on rough, slick or muddy surfaces. Never use your hand to check for suspected leaks under pressure.

  • Page 8: Safety Decals

    2. Clean safety decals with soap and water and dry with a soft cloth. 3. Replace damaged or missing safety decals with new decals from your Mahindra Dealer. 4. If a component with a safety decal(s) affixed is replaced with a new part, make sure new safety decal(s) are attached in the same location(s) as the replaced components.

  • Page 9: Loader Specifications

    * Specifications shown are based on ASAE Standards. Specifications may vary with tractor model, front axle configurations, tire size options and type of attachment and are subject to change without notice. Loader Model: ML106 Lift Capacities Tractor Model: Mahindra 2615 Type: FWA Front Tire: 7.0 x 16.0 R1 Bridgestone...

  • Page 10: Introduction

    INTRODUCTION The purpose of this manual is to assist you in maintaining and operating your Mahindra loader. Read it carefully, it furnishes information and instructions that will help you achieve years of dependable performance. Some information may be general in nature due to unknown and varying conditions.

  • Page 11: Tractor Preparation

    TRACTOR PREPARATION Rear Counterweight CAUTION: Add recommended rear tire liquid weight, rear wheel or rear ballast for increased stability. CAUTION: Do not exceed the manufacturer’s rating for maximum gross vehicle weight. Refer to Operator’s Manual or ROPS serial plate provided with tractor. The use of adequate counterweight to counter balance for maximum loader capacity is required for safe loader operation.
  • Page 12 TRACTOR PREPARATION TRACTOR TIRES Selection of tires (size, profile, tread type) should be restricted to tire recommendations as specified by Mahindra U.S.A. Tire Inflation Front tires must be maintained at the maximum recommended inflation to maintain normal tire profile with the added weight of loader/material.

  • Page 13: Loader Operation

    LOADER OPERATION CAUTION: The tractor/loader should only be operated with all safety equipment properly installed. Precautionary Notes Do not lower the edge of the bucket too low for loading. Keep the bottom of the bucket level with the ground when loading. Important: Do not use the bucket for pushing down material with bucket cylinders partially extended.
  • Page 14 LOADER OPERATION CAUTION: Before disconnecting hydraulic lines, relieve all hydraulic pressure. Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious personal injury. If injured by escaping hydraulic oil seek medical attention immediately. CAUTION: Do not operate the loader if the fittings are leaking or if the hoses are damaged.
  • Page 15 LOADER OPERATION Transporting a Loaded Bucket Transport material with the bucket as low as possible to prevent spilling and keep maximum stability. The loader must be in a position that will not block the operators’ vision. A loaded bucket must not be transported in the upright position or at excessive speed. Observe the following safety warnings when transporting a loaded bucket.
  • Page 16 LOADER OPERATION Your loader utilizes a loader mounted control valve equipped with single lever control handle and regen function in bucket circuit. Number 1 Position: Pull the joystick back to raise loader. Number 2 Position: Push the joystick forward to lower loader. Number 3 Position: Push the joystick full forward to activate float position.

  • Page 17: Loader Removal

    LOADER REMOVAL CAUTION: Never park loader without bucket attached to the loader. CAUTION: Never allow weight of tractor to be put on parking leg when removing loader. NOTE: Driving the tractor forward slowly while positioning loader will allow parking stands to contact ground firmly. Using float position during this operation will keep tractor weight from being applied to loader parking stands.
  • Page 18 LOADER REMOVAL STEP 4. Remove hinge assembly complete before parking loader off. Remove hitch pin clip, clevis pin and hinge assembly as shown. Reinstall washers and nut to prevent loss. Replace hinge assembly and hardware after loader has been parked to prevent loss. STEP 5.

  • Page 19: Loader Mounting

    LOADER MOUNTING CAUTION: Never allow weight of tractor to be put on parking leg when mounting loader. Note: Remove hitch pin clips, clevis pins, and hinge assemblies from bearing boxes prior to mounting. STEP 1. Carefully drive the tractor into the loader to a position where the hydraulic hoses can be connected to the control valve.
  • Page 20 LOADER MOUNTING STEP 4. With the subframe secure in the Front Mount, extend the bucket cylinders to lower the subframe onto the Rear Mount. Hitch Pin Clip Clevis pin Hinge Assembly STEP 5. Shut the tractor OFF and reinstall hinge assemblies, clevis pins, and hitch pin clips to both sides.

  • Page 21: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE CAUTION: Do not perform and service or maintenance Operations with loader raised off the ground. For additional access to tractor components remove loader. Important: Lower the loader to the ground and relieve pressure in loader hydraulic lines prior to performing any service or maintenance operations on the tractor or loader.
  • Page 22 LUBRICATION AND MAINTENANCE Tractor Rail bolts Lubricate with pressure gun using grease as recommended in Tractor Operator’s Manual ITEM SERVICE SERVICE INTERVAL Tractor Rail Bolts (see detail First 5 hours then every Re-Torque above) 20 hours there after Hydraulic System Oil Level Check Daily/10 hours As specified in Tractor...

  • Page 23: Trouble Shooting

    TROUBLE SHOOTING This Trouble Shooting Chart is provided for reference to possible loader operational problems. Determine the problem that best describes the operational problem being experienced and eliminate the possible causes as listed by following the correction procedures. For further assistance contact your dealer. PROBLEM POSSIBLE CAUSE CORRECTION...
  • Page 24 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Slow or erratic lift Low hydraulic fluid level. Check and replenish hydraulic fluid. Cold hydraulic fluid. Allow hydraulic system to warm up to operating temperature. Engine R.P.M. too slow (hydraulic Increase engine speed to pump R.P.M.
  • Page 25 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Aeration of Hydraulic Low hydraulic fluid level. Check and refill hydraulic Fluid (generally system to proper level. indicated by foamy appearance of fluid). Air leaking into suction side of Check for loose or defective hydraulic pump.
  • Page 26 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE CORRECTION External hydraulic fluid Loose hydraulic connection. Tighten loose connections. leakage. Defective hydraulic hose, Check for origin of oil leak tubeline, adapter fitting or adapter and replace defective part. fitting o-ring. Control valve o-rings defective. Replace defective o-rings.

  • Page 27: Torque Tightening Chart

    TORQUE TIGHTENING CHART SAE FASTENER TORQUE CHART Note: Use these torques, unless special torques are specified. Values are for UNC and UNF thread fasteners, plated or unplated as received from supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite, moly-disulphide or other extreme pressure lubricant is used.
  • Page 28 LOADER INSTALLATION CAUTION: Read safety precautions on pages 5 – 6 and tractor preparation on pages 10 - 11. STEP 1. Position tractor on hard level surface. Observe tractor preparation on pages 10 – 11. STEP 2. Remove loader, bucket and mount kit box from pallet.
  • Page 29 LOADER INSTALLATION STEP 6. Install Valve Stand to Right Hand Rear Mount as shown using one (1) 1/2” x 1 1/2” bolt, 1/2” flat washer, 1/2” lock washer and 1/2” hex nut on top and one (1) 1/2” x 1 1/2”...
  • Page 30 LOADER INSTALLATION Rubber Boot Boot Guide STEP 9. Install Handle and Rubber Boot to Single Lever Control Kit (SLC) as follows: 1. Thread Lock nut and slide washer onto handle. 2. Screw handle onto SLC. 3. Tighten lock nut. 4. Position Rubber Boot over handle and onto SLC.
  • Page 31 LOADER INSTALLATION STEP 11. Remove the plug from the “POWER BEYOND” port of the Hydraulic Control Valve (located on the right hand side of the valve and marked “PB”). Into this port install the Power Beyond Sleeve provided in the mounting kit (if not already installed).
  • Page 32 LOADER INSTALLATION STEP 13 (cont.) When installing loader with belly mower or backhoe orient 90° adapters as shown in figure to the right. Tank Pressure Hoist CAUTION: Lift and support all loader Chain components safely. STEP 14. Using a hoist, raise the rear of the loader and drive tractor forward between loader posts as shown in the illustration.
  • Page 33 LOADER INSTALLATION STEP 16. Connect hydraulic hoses to quick couplers as shown. 1. Bucket cylinder base end (Yellow). 2. Bucket cylinder rod end (Red). 3. Lift cylinder rod end (Blue). 4. Lift cylinder base end (Green). (Colors should match) STEP 17. Position Hydraulic Hoses insuring they do not come in contact with loader frame.
  • Page 34 LOADER INSTALLATION Attach BLI Tube here STEP 18. Remove pivot pin clip from the bucket cylinder base end, right hand side of loader. Install bucket level indicator tube on pivot pin and secure with Pivot Pin Clip. Attach BLI Rod here (see step 19) STEP 19.
  • Page 35 CAUTION: To help prevent roll-over, use recommended rear tractor ballast and widest rear wheel setting to maximize stability. See your Tractor Operator’s Manual for recommendations. Ballast boxes are available from Mahindra. STEP 21. Before operating the loader, cycle the boom cylinder three times. Then raise the bucket approximately 4 feet above the ground and cycle the bucket cylinders three times.
  • Page 36 Use the following instructions along with your Loader Operator’s Manual. Applies to: Lift cylinders(3160-2045) - ML106 Loader Serial Number 034812393 and after. Tilt cylinders(3150-2055) - ML106 Loader Serial Number 034812387 and after. Lift cylinders(3160-2049) - ML106 Loader Serial Number 041314853 and after.
  • Page 37 LIFT CYLINDER 3160-2045 Reference ....Description ............Part No. Qty. 1......Tube Assembly..........0100-2055 ..1 2......Nut ..............0530-2000 ..1 3......Piston ............0405-2001 ..1 4......Seal Kit ............0590-2016 ..1 5......Head..............0330-2012 ..1 6......Retaining Ring ..........0560-2002 ..1 7......Spacer ............0541-2001 ..1 8......Retaining Ring ..........0560-2005 ..1 9......Rod Assembly ..........0200-2055 ..1 Form 1503-1041A Page 2 of 7 16 Series, Model - 2816...
  • Page 38 TILT CYLINDER 3150-2055 Reference ....Description ............Part No. Qty. 1......Tube Assembly..........0100-2043 ..1 2......Nut ..............0530-2000 ..1 3......Piston ............0405-2001 ..1 4......Seal Kit ............0590-2016 ..1 5......Head..............0330-2012 ..1 6......Retaining Ring ..........0560-2002 ..1 7......Spacer ............0541-2002 ..1 8......Retaining Ring ..........0560-2005 ..1 9......Rod Assembly ..........0200-2045 ..1 Form 1503-1041A Page 3 of 7 16 Series, Model - 2816...
  • Page 39 HYDRAULIC CYLINDERS and HOSES Reference Description Part No. Qty. 1......Hydraulic Cylinder, Lift .......3160-2045 ..2 2......Hydraulic Cylinder, Tilt .......3150-2055 ..2 3......Hydraulic Hose Assembly, ¼ x 18”....21106506018 ...4 4......Hydraulic Hose Assembly, ¼” x 44”..21106506044 ...2 5......Hydraulic Hose Assembly, ¼” x 26”..21106506026 ...2 Form 1503-1041A Page 4 of 7 16 Series, Model - 2816...
  • Page 40 LIFT CYLINDER 3160-2049 Reference ....Description ............Part No. Qty. 1......Rod Assembly ..........0200-2061 ..1 2......Tube Assembly..........0100-2063 ..1 3......Piston ............0405-2009 ..1 4......Gland ............0330-2017 ..1 5......Locknut ............0530-2007 ..1 6......Zerk...............0530-2008 ..2 7......Seal Kit ............0590-2024 ..1 Form 1503-1041A Page 5 of 7 16 Series, Model - 2816...
  • Page 41 TILT CYLINDER 3150-2069 Reference ....Description ............Part No. Qty. 1......Rod Assembly ..........0200-2062 ..1 2......Tube Assembly..........0100-2064 ..1 3......Piston ............0405-2009 ..1 4......Gland ............0330-2017 ..1 5......Locknut ............0530-2007 ..1 6......Zerk...............0530-2008 ..2 7......Seal Kit ............0590-2025 ..1 Form 1503-1041A Page 6 of 7 16 Series, Model - 2816...
  • Page 42 HYDRAULIC CYLINDERS and HOSES Reference Description Part No. Qty. 1......Hydraulic Cylinder, Lift .......3160-2049 ..2 2......Hydraulic Cylinder, Tilt .......3150-2069 ..2 3......Hydraulic Hose Assembly, ¼ x 18”....21506506018 ...4 4......Hydraulic Hose Assembly, ¼” x 44”..21506506044 ...2 5......Hydraulic Hose Assembly, ¼” x 26”..21506506026 ...2 Form 1503-1041A Page 7 of 7 16 Series, Model - 2816...
  • Page 43 Use the following instructions along with your Loader Operator’s Manual. Applies to: Loader Serial Number 043417976 and after for ML106. Loader Serial Number 043217581 and after for ML110. 1. If your loader is equipped with a Nimco manufactured valve, refer to your Loader Operator’s Manual for Installation and Operation Instructions.
  • Page 44 STEP 2. Install Hydraulic Control Valve to Valve Stand using one (1) 5/16” x 3/4” bolt and 5/16” lock washer in top left hole and LOADER INSTALLATION two (2) 5/16” x 3/4” bolt, 5/16” lock washer, and 5/16” flat washer in bottom left slot and right slot.
  • Page 45 LOADER INSTALLATION LOADER INSTALLATION Knob STEP 4. Install Handle and Rubber Boot to Single Lever Control Kit (SLC) as follows: 1. Thread nut and slide lock washer onto handle. 2. Screw handle onto SLC. 3. Tighten lock nut. 4. Position Rubber Boot over handle and STEP 6.
  • Page 46 HYDRAULIC VALVE AND HARDWARE HYDRAULIC VALVE AND HARDWARE Reference Description Part No. Qty. 1 ........Hydraulic Control Valve w/ SLC .......0580-6091 ..... 1 2 ........Single Lever Control Kit ..........1409-3076 ..... 1 3 ........Valve Stand Assembly ..........1204-2079 ..... 1 4 ........
  • Page 47 HYDRAULIC VALVE ASSEMBLY HYDRAULIC VALVE ASSEMBLY Reference Description Part No. Qty........Hydraulic Valve (complete) ........0580-6091 ..... 1 1 ........Valve Body ..............Not Serviceable ... 1 2 ........Spool................Not Serviceable ... 2 3 ........Seal Kit ................0580-6096 ..... 1 4 ........Load Check Poppet ............0580-6097 ..... 2 5 ........
  • Page 48 SINGLE LEVER CONTROL KIT SINGLE LEVER CONTROL KIT Reference Description Part No. Qty........Single Lever Control Kit (complete) ......1409-3076 ..... 1 1 ........Spool Stud..............1409-3077 ..... 1 2 ........Rod End...............1409-3078 ..... 1 3 ........Adapter Plate ..............1409-3079 ..... 1 4 ........

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