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SERVICE MANUAL
STATIONARY STORAGE WATER HEATERS
KGS15W6P-GDE,KGS15W6M-GDE,
KGS25W6P-GDE, KGS25W6M-GDE
Please
read
this
manual
Record model name & serial number of the machine. Please quote this information when you require service.
CLASS-I
CLASS-II
KGS15W5P , KGS15W5M
KGS25W5P, KGS25W5M
carefully
to diagnose
trouble
correctly
before
offering
service.
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Summary of Contents for Kenstar KGS15W6P-GDE
- Page 1 SERVICE MANUAL STATIONARY STORAGE WATER HEATERS CLASS-I KGS15W6P-GDE,KGS15W6M-GDE, KGS25W6P-GDE, KGS25W6M-GDE CLASS-II KGS15W5P , KGS15W5M KGS25W5P, KGS25W5M Please read this manual carefully to diagnose trouble correctly before offering service. Record model name & serial number of the machine. Please quote this information when you require service.
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Page 2: Table Of Contents
INDEX SR. NO DESCRIPTION PAGE NO PRODUCT SPECIFICATIONS 02-03 MAIN PARTS, THEIR FUNCTIONS & SPECIFICATIONS TROUBLE SHOOTING 06-07 EXPLODED VIEW 08-10 SERVICE SPARE PARTS LIST SERVICE MANUAL... - Page 3 PRODUCT SPECIFICATIONS * At Kenstar improvement is continuous process, specification may change without any notice. SERVICE MANUAL SERVICE MANUAL...
- Page 4 PRODUCT SPECIFICATIONS * At Kenstar improvement is continuous process, specification may change without any notice. SERVICE MANUAL SERVICE MANUAL...
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Page 5: Main Parts, Their Functions & Specifications
MAIN PARTS, THEIR FUNCTIONS & SPECIFICATIONS CLASS-I &II Outer body OUTLET PIPE INNER TANK INLET PIPE SG INSULATION/PUF THERMOSTAT POCKET THERMAL CUT OUT POCKET HEATING ELEMENT FUSIBLE PLUG INLET PIPE PRESSURE RELEASE VALVE(for Class-II only) VACCUUM RELEASE VALVE (for Class-II only) NEON LAMP MULTI FUNCTION VALVE( for Class-I only) SERVICE MANUAL... -
Page 6: Trouble Shooting
TROUBLE SHOOTING S. NO. DEFECTS POSSIBLE ACTION ACTION TAKEN GREEN LAMP MAY BE DUE TO THE DEFFECT OF REPLACE THE DEFECTIVE LAMP & THERMOSTAT CHECK BOTH. NOT GLOWING PARTS ONLY RED LAMP THERMOSTAT NOT WORKING REPLACE THE THERMOSTAT GLOWS SPARKING INSIDE THIS HAPPEN DUE TO THE LOOSE ELECTRIC TIGHTEN THE ELECTRIC CONNECTION AT HEATING ELEMENT... -
Page 7: Exploded View
EXPLODED VIEW SHOWCASE PUF CLAMPING RING FRONT COVER ELEMENT ELEMENT GASKET ASSLY PLATE MAIN GASKET POWER PLUG SS TANK METAL BODY THERMOSTAT THERMAL CUT-OUT FRONT BEADING INLET PIPE OUTLET PIPE UPPER PUF BACK COVER LOWER PUF PUF CLAMPING RING CLAMPING CLAMPING PAD REAR BEADING CLAMPING... - Page 8 EXPLODED VIEW UPPER SHOWCASE FRONT COVER THERMOSTAT INLET PIPE THERMAL CUT-OUT HEATING ELEMENT UPPER PUF L-GAURD GASKET LOWER SHOWCASE ASSLY PLATE POWER PLUG SS TANK ASSLY PLATE GASKET REAR COVER CRCA CLAMP CRCA CLAMP TANK CLAMP PAD CLAMPING NUT BOLT CLAMPING RING LOWER PUF...
- Page 9 Spare Part List KGT03W1P WATER HEATER,3L INSTANT,KGT03W1P 1100046084 NEON LAMP,RED,KGT01W1P 1100046085 NEON LAMP,GREEN,KGT01W 1P 1100046036 MAIN BODY-3LTR,ABS,KGT03W1P 1100046086 ELEM EN T,HEATING,3 KW,KGT01W1P 1100046087 SLEEVE,FIBRE GLASS,KGT01W1P 1100046037 CLAMP,LEG,KGT03W1P 1100046088 THIMBLES,SMALL,KGT01W 1P 1100046038 TANK,SS 304,1 LTR,KGT03W1P 1100046089 THIMBLES,BIG,6MM,KGT01W1P 1100046039 INSTRUCTION MANUAL,KGT03W1P 1100046090 BOLT,6 x 25,M S,KGT01W1P 1300007383 BOX,PACKAGING,5PLY,INNER,PRINTD,KGT03W1P 1100046091 WASH ER ,M 6,KGT01W1P 1300007384 BUFFER THERMOCOL,KGT03W1P...
- Page 10 Spare Part List KGS15W4P WATER HEATER,15L,4*,JACUZZI,KGS15W4P KGS15W4M WATER HEATERE,15L,4*,HOT SPRING,KGS15W4 1100046139 MAIN BODY-15LTR,C.R.C.A.,KGS15W4M 1100046040 MAIN BODY-15LTR,ABS,KGS15W4P 1100046140 COVER END,CRC,12.5in,KGS15W4M 1100046121 CLAMP,LEG,KGS15W4P 1100046141 BRACKET,LEG CLAMP,CRC,KGS15W4M 1100046122 TANK,SS 304,15 LTR,KGS15W4P 1100046142 PUFF,INSULATION,KGS15W4M 1100046123 PLATE,APPARATUS,BRASS,2.3MM,KGS15W4P 1100046143 INSTRUCTION MANUAL,KGS15W4M 1100046124 PIPE,THERMOSTAT 11",COPPER,KGS15W4P KGS25W4P WATER HEATER,25L,4*,JACUZZI,KGS25W4P 1100046125 PIPE,CUT OUT 11",COPPER,KGS15W4P 1100046126 PIPE,U &...
- Page 11 Spare Part List : Only for Class-1 model. M at eria l C od e D ESC R Pl an t 1 1 00 06 58 6 2 TA N K,SS,K GS 15 W 6 M - G DE /K GS 15 W 6 P -G D E S00 1 1 1 00 06 58 6 3 TA N K,SS,K GS 25 W 6 M - G DE /K GS 25 W 6 P -G D E S00 1...
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