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INSTALLATION/OPERATION &
AJ-64CE
AJ-64CS
October 9, 2009
P/N 7610-002-30-93 (Revision G)
TECHNICAL MANUAL
FOR JACKSON MODELS:
AND ASSOCIATED OPTION PACKAGES INCLUDING:
D226 EXTERNAL STEAM BOOSTER
AJ-64 RACK CONVEYOR DISHMACHINE SERIES
AJ-86CE
AJ-86CGP
AJ-86CS
SIDE LOADER
AJ-100CE
AJ-100CGP
AJ-100CS
Jackson MSC LLC.
P.O. Box 1060
Barbourville, KY. 40906
(606) 523-9795
Fax: (606) 523-9196
www.jacksonmsc.com
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Table of Contents
Summary of Contents for Manitowoc AJ-64CE
- Page 1 AJ-64 RACK CONVEYOR DISHMACHINE SERIES INSTALLATION/OPERATION & TECHNICAL MANUAL FOR JACKSON MODELS: AJ-64CE AJ-86CE AJ-100CE AJ-64CS AJ-86CGP AJ-100CGP AJ-86CS AJ-100CS AND ASSOCIATED OPTION PACKAGES INCLUDING: SIDE LOADER D226 EXTERNAL STEAM BOOSTER Jackson MSC LLC. P.O. Box 1060 Barbourville, KY. 40906...
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Page 2: Manufacturers Warranty
MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY. - Page 3 STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P . APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE...
- Page 4 REVISION MADE APPLICABLE REVISION DETAILS DATE Updated drawings for limit switch actuators. Changed AJ-86 drain 6999, 7193 plumbing copper lengths. Added rack rail stabilizer kit. Replaced 7217, 7064 heater 04540-121-76-93 with 04540-002-29-82. Updated installa- 04-06-05 7212, 7259 tion instructions. Added 3 instruction sheets for limit switches. 6685, 7096 Added instruction sheet for curtains.
- Page 5 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL AJ-64CS AJ = AJ series of rack conveyors 64 = 64” wide machine 86 = 86” wide machine 100 = 100” wide machine CE = Electrically heated, hot water sanitizing machine CS = Steam heated, hot water sanitizing machine CGP = Gas heated, hot water sanitizing machine Jackson MSC LLC.
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Page 6: Table Of Contents
TABLE OF CONTENTS SECTION DESCRIPTION PAGE SPECIFICATION INFORMATION Operating Characteristics Electrical Requirements D226 Steam Booster Parameters AJ-64 Electric - Left to Right AJ-64 Electric - Right to Left AJ-64 Gas - Left to Right AJ-64 Gas - Right to Left AJ-64 Steam - Left to Right AJ-64 Steam - Right to Left AJ-86 Electric - Left to Right... - Page 7 TABLE OF CONTENTS PARTS PARTS SECTION AJ-64 Control Box Assembly AJ-86/AJ-100 Control Box Assembly Motor Overload Chart Heater Box Assembly Heater Assembly Frame Weldments/Front Dress Panels Prewash Plumbing Assembly Incoming Plumbing Assembly Rinse Header Plumbing Assembly (CGP Models) External Electric Booster Option Incoming Plumbing External Electric Booster Option Outlet Plumbing WPRK Plumbing Option 3/4”...
- Page 8 TABLE OF CONTENTS ELECTRICAL SCHEMATICS VII. ELECTRICAL SCHEMATICS AJ-64CE 208-230 Volt, 60 Hz, 1 Phase Primary Side 208-230 Volt, 60 Hz, 1 Phase Secondary Side 208-230 Volt, 60 Hz, 3 Phase Primary Side 208-230 Volt, 60 Hz, 3 Phase Secondary Side...
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Page 9: Specification Information
SECTION 1: SPECIFICATION INFORMATION... -
Page 10: Operating Characteristics
SECTION 1: SPECIFICATION INFORMATION OPERATING CHARACTERISTICS RACKS PER HOUR: FLOWRATE (GPM): AJ-64-86-100CE/CS/CGP AJ-64-86-100CE/CS/CGP DISHES OR GLASSES PER HOUR: STEAM COIL TANK HEAT (CS MODELS ONLY): AJ-64-86-100CE/CS/CGP 7200 STEAM INLET PRESSURE (PSIG) 10-20 STEAM CONNECTION NPT 3/4” PREWASH TANK CAPACITY (GALLONS): CONSUMPTION @ 15 PSIG (lbs/hr): AJ-64-86-100CS/CSL AJ-86CE/CS/CGP... -
Page 11: Electrical Requirements
SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS AJ-64CE MODELS AJ-86CE MODELS TYPICAL TYPICAL TOTAL ELECTRICAL TOTAL ELECTRICAL VOLTS AMPS CIRCUIT VOLTS AMPS CIRCUIT 139 A 175 AMP 145 A 200 AMP 128 A 175 AMP 134 A 175 AMP 82 A... -
Page 12: D226 Steam Booster Parameters
SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER PARAMETERS AJ-100CE MODELS D226 STEAM BOOSTER TYPICAL TOTAL ELECTRICAL ELECTRICAL REQUIREMENTS: VOLTS AMPS CIRCUIT VOLTAGE (V) 208-230 148 A 200 AMP FREQUENCY (HZ) 136 A 175 AMP PHASE SINGLE 88 A 110 AMP WATER REQUIREMENTS: 81 A... -
Page 13: Electric - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-64 ELECTRIC - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 14: Electric - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-64 ELECTRIC - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 15: Gas - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-64 GAS - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 16: Gas - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-64 GAS - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 17: Steam - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-64 STEAM - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 18: Steam - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-64 STEAM - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 19: Electric - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-86 ELECTRIC - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 20: Electric - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-86 ELECTRIC - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 21: Gas - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-86 GAS - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 22: Gas - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-86 GAS - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 23: Steam - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-86 STEAM - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 24: Steam - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-86 STEAM - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 25: Aj-100 Electric - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-100 ELECTRIC - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 26: Aj-100 Electric - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-100 ELECTRIC - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 27: Aj-100 Gas - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-100 GAS - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 28: Aj-100 Gas - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-100 GAS - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 29: Aj-100 Steam - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-100 STEAM - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 30: Aj-100 Steam - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-100 STEAM - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007... -
Page 31: Side Loader (Left To Right) Dimensions
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 1/2” DISHTABLE MINIMUM USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO WALL OF SIDE PREVENT LEAK- LOADER AGE. 25” 4 1/2” 5” DISHWASHER MINIMUM 1/2” SECTION “A-A” 12 1/2” CENTER-LINE DISHMACHINE VENT CONNECTION... -
Page 32: Side Loader (Right To Left) Dimensions
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS DISHTABLE 1/2” MINIMUM USE SILICONE WALL OF SIDE BETWEEN TABLE LOADER AND LIP OF SIDE LOADER TO PRE- VENT LEAKAGE 1/2” 25” 4 1/2” 5” DISHWASHER MINIMUM SECTION “A-A” 12 1/2” CENTER LINE DISHMACHINE VENT CONNECTION... -
Page 33: Side Loader (Installed) Dimensions
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER INSTALLATION DIMENSIONS 23” SIDE LOADER DIMENSIONS DIMENSIONS MODEL AJ-64 95” AJ-86 117” AJ-100 131” (Left to Right installation shown for reference.) 30” SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ-64 102” AJ-86 124” AJ-100 138” NOTE: ALL DIMENSIONS ARE TYPICAL. 10”... -
Page 34: D226 Steam Booster Dimensions
SECTION 1: SPECIFICATION INFORMATION D226 STEAM BOOSTER DIMENSIONS 43” 11” 14” 4” 24” NOTE: All dimensions are in inches and are for reference only. 11” 16” 16” 16” 13” 6” AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A... -
Page 35: D226 Steam Booster Plumbing Line Drawings
SECTION 1: SPECIFICATION INFORMATION D226 STEAM BOOSTER PLUMBING LINE DRAWINGS Steam Booster Piping - Double Tank Machine AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A... -
Page 36: Typical Electric And Gas Booster Dimensions
SECTION 1: SPECIFICATION INFORMATION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS Electric Booster Dimensions (Typical) 18” 18" (457 mm) 6" 30 / " (775 mm) 30-1/2” (152 mm) 6” 24” 24" (610 mm) OUTLET / " NPT Coupling for 7 / " 7-7/8”... -
Page 37: Installation/Operation Instructions
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS... -
Page 38: Installation Instructions
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA- CHINES ONLY. THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER. VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine. - Page 39 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water. The machines come with lines by which outside source steam needs to be connected. Connect all incoming steam lines in accordance with the steam booster manufacturer’s instructions.
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Page 40: Detergent Control
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) ELECTRIC HEAT: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent. CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party detergent injection fitting.
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