Nordson Select Coat Instructions Manual

In-line oven

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Select Coat

In-Line Oven

Customer Product Manual

Part 108 183C

NORDSON CORPORATION AMHERST, OHIO USA

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Page 1 Select Coat In-Line Oven Customer Product Manual Part 108 183C NORDSON CORPORATION AMHERST, OHIO USA...
Page 2 Amherst, OH 44001 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1991. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice.
Page 3 ........1999 Nordson Corporation...
Page 5 ..........1999 Nordson Corporation...
Page 9: Intended Use
They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks. Use of Nordson equipment in ways other than those described in the 3. Intended Use documentation supplied with the equipment may result in injury to persons or damage to property.
Page 10: Personal Safety
To prevent injury, be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise guarded for practical reasons. S1EN–03–[SF–LECAP]–7 1998 Nordson Corporation All rights reserved Issued 10/98...
Page 11: High-Pressure Fluids
The treatment that doctors recommend for an injection injury to the hand includes immediate decompression of the closed vascular compartments of the hand to release the underlying tissue distended by the injected paint, judicious wound depravement, and immediate antibiotic treatment. S1EN–03–[SF–LECAP]–7 1998 Nordson Corporation All rights reserved Issued 10/98...
Page 12: Fire Safety
Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. S1EN–03–[SF–LECAP]–7 1998 Nordson Corporation...
Page 13: Halogenated Hydrocarbon Solvent Hazards
Check your material MSDS or contact your material supplier for more information. If you must use halogenated hydrocarbon solvents, contact your Nordson representative for information about compatible Nordson components. If a system or any equipment in a system malfunctions, shut off the 7.
Page 17 The Select Coat ultraviolet (UV) in-line oven cures ultraviolet 1. Introduction light-sensitive coating material using ultraviolet light. The oven is part of the Select Coat in-line system. See Figure 2-1 for a typical Select Coat ultraviolet in-line oven. 2. Oven Components and Controls 1212001A Fig.
Page 18: Lamps And Reflector
NOTE: The UV lamps will not light in the manual override mode. A remote reset switch (4) which resets the lamps when a system interlock failure shuts down the system Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 19: Inside Panel User Control
1212003A Fig. 2-3 Front and Inside Panel Controls and Displays 1. Power focus 4. Remote reset 2. Emergency stop 5. Manual override keyswitch 3. Conveyor speed indicator 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved Issued 7/99...
Page 20: Ac Enclosure User Controls
1. Power focus 3. Reciprocator speed 2. Conveyor speed When the Select Coat System is powered up, power is supplied to the 4. Theory of Operation UV oven through a relay in the Select Coat System workcell. The UV oven powers up and checks all system interlocks. After reaching full...
Page 21 Each interlock detects problems in the system, shuts off all high voltage power to the lamps, and lights a fault indicator on the supply control panel. Refer to Troubleshooting for more information on the fault indicators. 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved...
Page 25 15-cm (6-in.) duct. This will prevent the transmission of exhaust blower vibration to the oven. Connect the large signal/power cable from the workcell to the oven. Lock 3. Power Cable the cable into place. 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved Issued 7/99...
Page 26 Adjust the leveling feet on the workcell and oven until both units are level 4. Leveling/Alignment with one another. Align the units by ensuring that the conveyors are parallel with one another. Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 29: System Startup
This section contains instructions for each of the following procedures. 1. Adjust conveyor width. 2. Adjust conveyor speed. 3. Adjust stroke. 4. Adjust reciprocator speed. 5. Adjust focus (if power focus, turn manual override switch to ON). 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved Issued 7/99...
Page 30: Conveyor Width Adjustment
See Figure 4-1. The conveyor width adjustment is a small handwheel (1) on the front of the oven. Rotate the handwheel to adjust the conveyor to the desired width. 1212005A Fig. 4-1 Conveyor Width Adjustment 1. Handwheel Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 31: Conveyor Speed Adjustment
NOTE: An optional digital reciprocator speed display will give a readout in feet/minute. Without this display, the reciprocator speed must be timed manually. 4. Close the ac enclosure cover. 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved Issued 7/99...
Page 32: Focal Adjustment
The focal adjustment can be made manually, or with the optional power focus adjustment. The power focus option also includes a focus speed adjustment. 1212004A Fig. 4-2 AC Enclosure Controls 1. Power focus 3. Reciprocator speed 2. Conveyor speed Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 33: Stroke Adjustment
35.6, 25.4, or 15 cm (14, 10, or 6 in.) The following procedure describes how to adjust the stroke. 1. Turn OFF all power to the select coat system. 2. Open the oven rear door. See Figure 4-3.
Page 34: Stroke Adjustment
Operation Stroke Adjustment (contd) 6 in. 10 in. 14 in. 18 in. 1212006A Fig. 4-3 Stroke Adjustment 1. Crank 3. Gear box pulley 4. Linkage rod 2. Bolt Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 35 Operation 1212007A Fig. 4-4 Lightshield (Left side shown) 1. Bolt location 2. End-of-stroke lightshield 3. Support shafts 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved Issued 7/99...
Page 36: Manual Focus Adjustment
.64 cm ( -in.) increments until you reach the desired focal height. 4. Close the front cover. 1212008A Fig. 4-5 Manual Focus Adjustment 1. Handwheel Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 37: Power Focus Adjustment
Ensure that the fluid system is properly drained, and remove the power 3. System Shutdown from the workcell. Refer to the appropriate workcell or system manual. 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved Issued 7/99...
Page 41: Daily
See Figure 5-1. Depress the RF test button on the RF detector (1). The system should shut down and the RF INTLK LED should light. Reset by following the preceding step b. 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved...
Page 42 Maintenance 2. Weekly (contd) 1212009A Fig. 5-1 RF Detector and DC Motor Main Drive Lubrication Points 1. RF detector 2. Lubrication points Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 43: Monthly
Measure the resistance between TP105 and TP106 with an ohmmeter. 3. Resistance should measure 1 ohm. If you do not get this reading, do not attempt to check the magnetron voltage. Contact your Nordson service representative. WARNING: Use caution when measuring the magnetron voltage at the magnetron test points (TP105 and TP106).
Page 44: Every Three Months
SAE 90 weight oil. Two front and back swing arm support bearings (2). Two rod end bearings (2) on the swing arm/drive crank connecting link. Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 47: Introduction
1. Introduction cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. Problem Page Unit will not power up (no fault indicator light...
Page 48: Power Supply Fault Codes
WARNING: Before removing the power supply cover, be sure that the power and all rear panel cables are disconnected. NOTE: See Figure 6-1 for the connections and test points. Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 49 Voltage must be within 5% of voltage rating shown on the label. If voltage is not correct, contact your Nordson service representative. Improper control voltage Contact your Nordson service representative. Control cable connections not secure See Figure 6-1. Check the following...
Page 50 LAMP OUT J10, and J11. indicator is lit Bad lamp bulb Replace the lamp bulb. Bad control board Contact your Nordson service representative. Malfunctioning power supply Contact your Nordson service representative. Blown capacitors or diodes Contact your Nordson service representative.
Page 51 11 seconds +12 Vdc at STANDBY. +2–4 Vdc at ON. If the voltages are incorrect, the photoresistors must be replaced. Contact your Nordson service representative. Connectors not securely attached to Contact your Nordson service control board, or bad control boar representative.
Page 52 Blower motor malfunctioning Contact your Nordson service representative. Damaged blower cable Check the cable for continuity. Contact your Nordson service representative if there is no continuity. Continued on next page Manual 12-12 108 183C 1999 Nordson Corporation...
Page 53 Replace the air filter. Defective pressure switch Refer to the Repair section. Replace the pressure switch. Excessive air vacuum in light shield Contact your Nordson service representative. 14. SYS BLOWER indicator Incorrect air pressure Follow these steps to measure air...
Page 54 RF cable shorted or open Check the cable for continuity. Replace the cable if necessary. Faulty RF detector Contact your Nordson service representative. Bad control board Contact your Nordson service representative. Faulty lamp bulb Replace the lamp bulb.
Page 55: Power Supply Connections And Test Points
4. Power Supply Connections and Test Points RF DETECTOR MODULAR MASTER BLOWER IRRADIATOR POWER SUPPLY MODULAR BLOWER SLAVE IRRADIATOR POWER SUPPLY 1212010A Fig. 6-1 Power Supply Connections and Test Points 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved Issued 7/99...
Page 59: Blower/Irradiator Housing Removal/Replacement
The side with the blower filter should be tilting down. Slowly slide the assemblies forward until the housing is clear of the blower plenum. 1999 Nordson Corporation 108 183C Manual 12-12...
Page 60: Replacement
Blower/Irradiator Housing Removal and Replacement 1. Blower/Irradiator housing 4. Photoresistor 7. Filament transformer 2. Plenum 5. Reflector housing 8. Tubing 3. Magnetron 6. Waveguide assembly 9. Air pressure switch Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 61: Ignitor Bulb Removal/Replacement
1. Remove the irradiator/blower housing as described in Blower/Irradiator Housing Removal/Replacement . 2. Disconnect the two electrical leads and remove the switch. 3. Replace the switch and connect the electrical leads. 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved...
Page 62: Magnetron Removal/Replacement
1. Pull the old air filter from the opening in the blower/irradiator housing. 2. Install a new filter (colored side down; fluffy side up). Tuck in the edges of the filter. Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 63: Rf Screen Removal/Replacement
5. Alternating diagonally, install the four screws. Tighten each until snug. Then, using a torque screwdriver, tighten the screws to 0.90 N m (8 in./lbs). 1212013A Fig. 7-3 RF Screen Removal/Replacement 1. Screen 2. Irradiator housing 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved Issued 7/99...
Page 64: Lamp Bulb Removal/Replacement
Apply pressure along the length of the bulb, until the bulb has cleared the opposite end reflector. Gently slide the unattached end of the bulb down into the retaining hole. Allow the bulb to pop into position. Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 65: Reflector Removal/Replacement
Check to see that none of the adhesive remains. If necessary, saturate soft clean tissue with methanol and gently wipe off the excess adhesive. 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved...
Page 66: Replacement
8. Clean the reflector to remove fingerprints. 9. Clean and insert the lamp bulbs as described previously. 10. Replace the screen assembly as described previously. Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 71: Introduction
Parts Section 8 Parts To order parts, call the Nordson Customer Service Center or your local 1. Introduction Nordson representative. Use this five-column parts list, and the accompanying illustration, to describe and locate parts correctly. Using the Illustrated Parts Numbers in the Item column correspond to numbers that identify parts in illustrations following each parts list.
Page 72: Oven Parts List
Light, alarm lens, red, stack 336 090 Light, alarm lens, orange, stack 130 230 Light, alarm lens, green, stack 336 097 Lamp, 120 V, alarm ind, stack NS: Not Shown Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 74: Focal Adjustment
Focal Adjustment See Figure 8-2. Item Part Description Quantity Note 138 803 Sprocket, 3515 138 808 Chain, #35 roller 138 805 Bearing, focal screw 1212017A Fig. 8-2 Focal Adjustment Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 75: Reciprocator
Parts Reciprocator See Figure 8-3. Item Part Description Quantity Note 138 811 Bushing, super ball 1212018A Fig. 8-3 Reciprocator 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved Issued 7/99...
Page 76: Uv Lamp Enclosure
S Light, mercury, H, bulb 138 772 S Light, non-mercury, D, bulb 138 771 S Pressure switch 138 768 AR: As Required NS: Not Shown 1212019A Fig. 8-4 UV Lamp Enclosure Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 77: Power Supply
- - - - - - Power supply, master - - - - - - Power supply, slave S Filter, P300 138 769 AR: As Required 1212020A Fig. 8-5 Power Supply 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved Issued 7/99...
Page 78: Entry/Exit Conveyor
Reciprocator Linkage Item Part Description Quantity Note 138 813 Rod end, 138 812 Rod end, 138 781 Motor, main drive, dc 138 804 Belt, drive 138 814 Pillow block Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 80: Conveyor Motor Drive
Conveyor Motor Drive See Figure 8-8. Item Part Description Quantity Note 138 783 Motor, conveyor drive/gear 138 776 Pulse generator, Hall effect 1212023A Fig. 8-8 Conveyor Motor Drive Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 81: Ac Cabinet
Fuse, 15 amp, time-delay, 250 V 140 732 Fuse, 5 amp, time-delay, 250 V 140 733 Fuse, 2 amp, time-delay, 250 V 140 734 Fuse, 1.6 amp, fast-acting, 250 V NS: Not Shown 1999 Nordson Corporation 108 183C Manual 12-12 All rights reserved Issued 7/99...
Page 82: Service Kits
AC Cabinet 3. Service Kits Item Part Description Quantity Note 138 765 Service kit, screen 138 766 Service kit, photocell 138 767 Service kit, magnetron NS: Not Shown Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...
Page 85: System Requirements
Specifications 1. System Requirements 240 Vac, 60 Hz, 3-phase Electrical 35 amps supplied from the Select Coat conveyorized workcell 34 m m (1200 cfm) at 250 Pa (1.0 in.) water column static pressure measured at oven outlet port Floor Space Actual physical size: 1.5 m W x 2.1 m L x 2.0 m H...
Page 86: Schematics
Specifications See Figures 9-1 and for the UV oven schematic. 2. Schematics 1212025A Fig. 9-1 UV Oven Schematic (Sheet 1 of 2) Manual 12-12 108 183C 1999 Nordson Corporation All rights reserved Issued 7/99...

Nordson Select Coat Instructions Manual

Section 4

Operation

Section 5

Maintenance

Section 6

Troubleshooting

Section 7

Repair

Section 8

Parts

Section 9

Specifications

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