FunParts Xpress Go-Kart Parts Manual

Funparts xpress go-kart parts guide

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Written by the J&J Technical Team

Kevin Bell, Dan Hansen, Leon Wilbanks, Eric Hahl.

Manual Design & Layout

Eric Hahl

Part # 1-60-0059

FunParts Xpress

4897 Indian School Rd NE

Suite 150

Salem, OR 97305-1126

Also from FunParts Xpress

For Honda engine parts & pricing information see:

FPX GX 140-160-200 Parts & Price Guide - Vol. 1, #1-60-0060

FPX GX 240-270 Parts & Price Guide - Vol. 1, #1-60-0061

Visit our website for updated manuals (PDF Format)

www.jjamusements.com and www.funpartsxpress.com

GO-KART

PARTS GUIDE

Toll Free Phone: 1-800-854-3140

Phone: 1-503-304-8899

Toll Free Fax: 1-800-366-7505

Fax: 1-503-304-1899

revision C

Updated March 26, 2009

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Summary of Contents for FunParts Xpress Go-Kart

Page 1 Salem, OR 97305-1126 Toll Free Fax: 1-800-366-7505 Fax: 1-503-304-1899 Also from FunParts Xpress For Honda engine parts & pricing information see: FPX GX 140-160-200 Parts & Price Guide - Vol. 1, #1-60-0060 FPX GX 240-270 Parts & Price Guide - Vol. 1, #1-60-0061 Visit our website for updated manuals (PDF Format) www.jjamusements.com and www.funpartsxpress.com...
Page 2 About this guide This aim of this Parts Guide (#1-60-0059) and the Go-Kart Service Manual (#xx-xxx) is to help you and your maintenance team keep your Go-Karts in top condition. Following the procedures in the Maintenance Guide and easily ﬁ nding the parts you need in...
Page 3: Safety First
No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of J&J Amusements, Inc. A Corporation of Oregon and Funparts Xpress. This includes text, ﬁ gures and tables.
Page 4: Before Servicing
Dirt Before removal and disassembly, clean the go-kart. Any dirt entering the engine or other parts will work as an abrasive and shorten the life. For the same reason, before installing a new part, clean off any dust or metal ﬁ lings.
Page 5 avoid oil or compression leaks. Liquid Gasket, Non-Permanent Locking Agent Follow manufacturer’s directions for cleaning and preparing surfaces where these compounds will be used. Apply sparingly. Excessive amounts may block engine oil passages and cause serious damage. An example of a non-permanent locking agent commonly available in North America is Loctite® Lock’n Seal (Blue).
Page 6: Replacement Parts
Replacement Parts When there is a replacement instruction, replace these parts with new ones every time they are removed. These replacement parts will be damaged or lose their original function once removed. Inspection When parts have been disassembled, visually inspect these parts for following conditions or other damage. If there is any doubt as to condition of them, replace them with new ones.
Page 7: General Order And Shipment Policy
General Order and Shipment Policy J&J Amusements, Inc. appreciates our customers. We will do our best to provide quality parts and service. Your business is important to us so we want you to fully understand our policy guidelines. Remember they are only guidelines: questions, suggestions and even complaints are always welcome. NEW ACCOUNTS: New accounts are welcome! Open account terms are available to customers upon credit approval.
Page 8 URGENT PART ORDERS: UPO’s should be submitted only when fastest service is required to provide individual customer satisfaction. UPO’s are given highest priority handling by J&J Amusements, Inc. This order method should not be used for stocking purposes. All extra shipping and handling charges incurred will be charged to customer.
Page 9: Ordering Information
Ordering Information To Place An Order: J&J & FPX makes it easy to place your order anytime. Order online, send us a fax, e-mail or give us a call. All orders receive immediate attention and ship straight to your facility. The preferred method of ordering is at our Online Store http://www.funpartsxpress.com.
Page 11: Table Of Contents
Brake Components - Brake ﬁ ttings Electric Go-Kart, Component Board Brake Components - Brake Lines Electric Go-Kart - Cables & Batteries Safety & Comfort - Seatbelts & Pads, Single wide Electric Go-Kart - Electrical Components Safety & Comfort - Seatbelts & Pads, Double wide Battery Compartment - Bodied Go-karts Safety &...
Page 12 Basic illustration of J&J Go-Kart - Front View Drive Train Components (single seat version shown) (See pages 80-99) Engines (See FPX Engine Parts Guides) Bodies & Body Panels (not shown) (See pages 100-117) RollBars, Padding and Safety Systems (See pages 18-21,48-53)
Page 13 Basic illustration of J&J Go-Kart - Rear View (single seat version shown) Bodies & Body Panels (not shown) RollBars, Padding and Safety Systems Steering (See pages 18-21, 48-51) (See pages 22-27) Drive Train Components (See pages 88-99) Bumper System and...
Page 14: Bumpers And Frame - Double Wide
Bumpers and Frame - Double wide...
Page 15 Parts Table Notes & Tips Ref # FPX # Description Price Adding Nerf Bars to your go-kart can 010127 Guard, Bumper “Nerf Bar” (Double) Black $86.90 help prevent costly damage to the the 00824 Bumper, Front (Dbl) $41.87 ﬁ berglass bodies.
Page 16: Bumpers And Frame - Single Wide
Bumpers and Frame - Single wide...
Page 17 Parts Table Notes & Tips Ref # FPX # Description Price 010126 Guard, Bumper “Nerf Bar” (Single) Black $86.90 00825 Bumper, Front (Sgl karts 1993-current) $39.60 00954 Bolt, 5/16-18 x 2 Z FHSC $0.89 00975 Plate, 3” Inner or Outer $2.48 00960 Nut, 5/16-18 Z Nylock...
Page 18: Frame Components (Bolt-On) - Double Wide
Frame Components (Bolt-On) - Double wide...
Page 19 Parts Table Notes & tips: Ref # FPX # Description Price When servicing the go-kart, be sure 011071 Support, Body Front (Sidewinder) $44.80 to check the frame for any structural 00951 Bolt, 5/16-18 x 1 B5-Z $0.23 damage. 00962 Washer, 5/16 Z Lock $0.15...
Page 20: Frame Components (Bolt-On) - Single Wide
Frame Components (Bolt-On) - Single wide...
Page 21 Parts Table Notes & tips: Ref # FPX # Description Price 1-70-0099 Mount, Body Front Receiver Double (Bolt On) $45.00 00951 Bolt, 5/16-18 x 1 B5-Z $0.23 00962 Washer, 5/16 Z Lock $0.15 1-70-0130 Steering, Column Bolt In (Sgl/Dbl) $82.50 1-50-0077 Bolt, 1/4-20 x 1 Z Flange $0.38...
Page 22: Steering Components - (1999-Present)
Steering Components - (1999-present) Note: See pages 23 thru 24 for 1991-92 steering components. Note: See pages 26 thru 27 for 1993-98 steering components. Note: See pages 26 thru 27 for 1993-98 steering components.
Page 23 1-50-0049 Screw, 10-32 X 1/2 Flat Head $0.21 00589 Tie Rod, 11” Shaft Style L/R Male Threads $27.95 Never operate go-kart if any safety pad or device is missing. 00590 Tie Rod, 16” Left/Right $20.35 A0088013 Steering Shaft Assy, 3/4” Dia. W/Split Bushing & Sleeve $77.44...
Page 24: Steering Components - 1993-98
Steering Components - 1993-98...
Page 25 00963 Washer, 5/16 Z Flat $0.13 1-50-0047 Nut, 3/8-24 Nylock $0.12 Never operate go-kart if any safety pad or device is missing. 00898 Tie Rod, 3/8 x 11” $4.87 00968 Washer, 1/4 Z Lock $0.17...
Page 26: Steering Components - 1991-92
Steering Components - 1991-92 Optional Butterﬂ y Wheel...
Page 27 00924 Bolt, 3/8-16 x 2 1/2 B5-Z $0.40 00914 Bushing, Flange 5/8 x 5/8 x 1 Brass $5.42 Never operate go-kart if any safety pad 00873 NLA/ See Notes Steering Shaft, 91-92 (20-3/4) $65.12 or device is missing. 10873 Steering Shaft, Short Type 15-1/2” (JJ46) $41.69...
Page 28: Steering Components - Spindle & Hub, Front
Steering Components - Spindle & Hub, Front Note: See pages 30 thru 31 for 1992-93 spindle & hub. Note: See pages 32 thru 33 for 1991 spindle & hub.
Page 29 Parts Table Notes & Tips Ref # FPX # Description Price Maintain tire pressure between 35-50 1-50-0047 Nut, 3/8-24 Nylock $0.12 psi. Check pressure daily. 00963 Washer, 5/16 Z Flat $0.13 010580N Clip, Spindle Bearing New (T.O.) Used with 010590N Bearing $0.26 Like the tapered roller bearing style 010590N...
Page 30: Steering Components - Spindle & Hub (1992 & 1993)
Steering Components - Spindle & Hub (1992 & 1993) Hub (1993) Spindle & Hub(1992)
Page 31 Parts Table Notes & Tips Ref # FPX # Description Price Tapered roller bearing style (1992) 00156 Decal, “Stars & Stripes” $13.65 010580N Clip, Spindle Bearing New (T.O.) Used with 010590N Bearing $0.26 010590N Bearing, Spindle Cap (New) Has marking of GME IJ027 $1.10 01375 Bolt, 3/8-24 x 1-1/4 B5-Z...
Page 32: Steering Components - Spindle (1991)
Steering Components - Spindle (1991)
Page 33 Parts Table Notes & Tips Ref # FPX # Description Price 00920 Bolt, 5/8-11 x 3 NC Soc/Shldr $6.88 00914 Bushing, Flange 5/8 x 5/8 x 1 Brass $5.42 00914 Bushing, Flange 5/8 x 5/8 x 1 Brass $5.42 00884 Bearing, Thrust Aetna E3 $20.21 00938...
Page 34: Brake Components
Brake Components Live Axle SWD Axle...
Page 35 Parts Table Notes & Tips Ref # FPX # Description Price Always use DOT 4 brake ﬂ uid. Replace 1-50-0171 Bolt, 5/16-18 x 3 3/4 SS $2.43 atleast yearly or when needed. 009582 Washer, 5/16 x 3/4 S/S Flat $0.23 1-80-0035 Guard, Eagle Master Cylinder $18.15...
Page 36: Brake Components - Master Cylinders
Brake Components - Master Cylinders...
Page 37 Parts Table Ref # FPX # Description Price A010941T Master Cylinder Assy, FPX 3/4” Bore W/ Fitting $71.45 1-80-0039 Cap, FPX Master Cylinder (Steel) $7.65 1-80-0029 Gasket, Master Cylinder Cap (FPX) $2.15 010846 NLA/Cap, Wilwood Master Cylinder (Black Plastic Type) $13.90 1-80-0032 Diaphram, Wilwood Master Cylinder Aluminum Type...
Page 38: Calipers - 2007
Calipers - 2007...
Page 39 Parts Table Notes & Tips Ref # FPX # Description Price 010844 Caliper, Kit Bridge Bolt (Wilwood) $15.84 010942 Clip, Brake Pad Retainer $2.31 009581 Washer, 5/16 USS PFC9 Flat (GR-8) $0.14 1-80-0034 Caliper, Brake “Silver FPX” $70.18 010945 O-Ring, Seal (Wilwood Caliper) $2.31 011130 O-Ring, Wilwood Caliper Piston...
Page 40 Brake Components - FPX or Wilwood (Single Wheel Drive, Current)
Page 41 Parts Table Notes & Tips Ref # FPX # Description Price 01085 Fitting, 1/8” npt x #4 jic 90deg. $3.03 00930 Nut, 3/8-16 Z Flange $0.37 01114 Bleeder Valve, Enginetics/Wilwood $3.47 01085 Fitting, 1/8” npt x #4 jic 90deg. $3.03 See page(s) 46-47 for brake lines 1-80-0034 Caliper, Brake “Silver FPX”...
Page 42 Brake Components - FPX or Wilwood (Single Wheel Drive, 1991-92)
Page 43 Parts Table Notes & Tips Ref # FPX # Description Price Still using this style of brakeline setup? 013690 Bolt, 3/8-16 x 4 Flange B5-Z $0.90 You can upgrade to the current style 01114 Bleeder Valve, Enginetics/Wilwood $3.47 on the previous page by just replacing 01094 Caliper, Brake “Silver Wilwood”...
Page 44: Brake Components - Brake Fi Ttings
Brake Components - Brake ﬁ ttings...
Page 45 Parts Table Notes & Tips Ref # FPX # Description Price 01085 Fitting, 1/8” npt x #4 jic 90deg. $3.03 013960 Fitting, #3 To #4 (Used To Update From Girling) $16.62 010290 Fitting, Male Branch - T (steel) $7.76 01106 Fitting, 45-deg #4 $6.93 01039...
Page 46: Brake Components - Brake Lines
Brake Components - Brake Lines...
Page 47 Parts Table Notes & Tips Ref # FPX # Description Price Can’t ﬁ nd the size you need? We build 01033 Brake Line, 18” #3 (Female Ends)92-94 Manifold to calipe $31.63 custom brake lines. Give us a call. 01036 Brake Line, 24” #3 $18.18 A010961 Brake Line, 105”...
Page 48: Safety & Comfort - Seatbelts & Pads, Single Wide
Safety & Comfort - Seatbelts & Pads, Single wide See page(s) 52-53 for more seatbelt information and parts diagrams.
Page 49 Parts Table Notes & Tips Ref # FPX # Description Price Never compromise safety on your See page(s) 52-53 for seatbelt information go-karts. Never operate the go-karts 00862A Pad, Steering Wheel (Round) Formed $20.90 without the safety devices and ALWAYS 01098 Steering Wheel, Round 10”...
Page 50: Safety & Comfort - Seatbelts & Pads, Double Wide
Safety & Comfort - Seatbelts & Pads, Double wide See page(s) 52-53 for more seatbelt information and parts diagrams.
Page 51 Parts Table Notes & Tips Ref # FPX # Description Price Never compromise safety on your See page(s) 52-53 for seatbelts go-karts. Never operate the go-karts 00862A Pad, Steering Wheel (Round) Formed $20.90 without the safety devices and ALWAYS 01098 Steering Wheel, Round 10”...
Page 52: Safety & Comfort - Seatbelts
Safety & Comfort - Seatbelts Shoulder pad 1/2" HOLES SHOULDER PADS: 3" WIDE BY 15" AND 23" LONG. 1-1/2"...
Page 53 Parts Table Part # Description Quick Length Width Anchor Buckle Price release & plate tighten tabs A2 B1 B2 01077 Seatbelt, 4-Point Orange Tab Orange release, 20-1/2” 15” 22” 3” 1-3/4” 1/2” hole, use Metal center, $82.50 green tighten 3/8” or 5/16” bolt ﬂ...
Page 54: Throttle - Single Wide, Present
Throttle - Single wide, Present...
Page 55 Parts Table Notes & Tips Ref # FPX # Qty Description Price Help your cables last longer with cable 009524 Bolt, 5/16-18 x 3 1/2 HCS B5-Z $0.53 lubricant. An easy way to lube a cable 1-50-0070 Nut, 6mm Nylock SS $0.31 is to use a Cable Care kit.
Page 56: Throttle - Double Wide, Present
Throttle - Double wide, Present...
Page 57 Parts Table Notes & Tips Ref # FPX # Description Price 009571 Bolt, 5/16-24 x 1 3/4 (HCS Z5) $0.41 1-50-0070 Nut, 6mm Nylock SS $0.31 See Page(s) 58-59 for throttle cables 1-30-0005 Spring, Throttle Cable Overide $3.53 HCM06X1X02018 Bolt, 6 x 20mm S/S BM $0.58 KDZ9320 Nut, 3/8-16 Nylock...
Page 58: Throttle Cables
Throttle Cables...
Page 59 Parts Table Notes & Tips Ref # FPX # Description Price 1-30-0014 Cable, Throttle 18 1/2” HL 18 3/8” inner wire $31.46 00428 Cable, Throttle 29” (New Barnett) $18.47 00426 Cable, Throttle 30” (Round End) $18.73 21020 Cable, Throttle 64 3_4in Grey (Sting, Spartan & Post 200 $34.12 00425 Cable, Throttle 83”...
Page 60: Throttle - 1993 - 2001
Throttle - 1993 - 2001 14 14a a,b,c...
Page 61 Parts Table Notes & Tips Ref # FPX # Description Price 00949 Nut, 1/4-28 Z Nylock $0.16 00900 Spring, Throttle Rod 1-1/2” $0.80 009001 Spring, Throttle Rod 3” $3.80 00966 Washer, 1/4 Z Flat (33004) $0.20 00887 Rod End, 5/16”(F) $7.30 00889 Split Collar, 1/4”...
Page 62: Throttle - Single, 1991 - 1992
Throttle - Single, 1991 - 1992...
Page 63 Parts Table Notes & Tips Ref # FPX # Description Price 00949 Nut, 1/4-28 Z Nylock $0.16 00900 Spring, Throttle Rod 1-1/2” $0.80 009001 Spring, Throttle Rod 3” $3.80 00966 Washer, 1/4 Z Flat (33004) $0.20 00887 Rod End, 5/16”(F) $7.30 00889 Split Collar, 1/4”...
Page 64: Throttle - Double Wide, 1992 - 2001
Throttle - Double wide, 1992 - 2001...
Page 65 Parts Table Notes & Tips Ref # FPX # Description Price 8651-8 Pedal, Gas F-50/F-16 (Single) $37.03 01369 Bolt, 3/8-16 x 4 HCS Z 5 $0.75 00913 Sleeve, Pedal $5.35 00901 Spring, Pedal 7” $4.62 00927 Nut, 3/8-16 All Steel Lock (Top Lock) $0.17 00961 Nut, 5/16-18 Z Hex...
Page 66: Throttle Arm - Uhmw Style
Throttle Arm - UHMW style...
Page 67 Parts Table Notes & Tips Ref # FPX # Description Price Please look at the diagram clearly and 0099491 Arm, Throttle-8HP Sgl/Dbl 1-1/2 Shlder. Blt (Effect. 5/1 $44.25 order the correct part. 009994910 Arm, Throttle - 8HP Dbl 1-1/2 Shoulder Bolt (Effect. 5/1 $27.72 009949 Arm, Throttle - 8HP Thunderbolt (Used on new throttle)
Page 68: Engines - 5Hp, 5.5Hp, 6.5Hp
Engines - 5hp, 5.5hp, 6.5hp GX 140, 160, 200, Heavy Duty Motor 240 and 270 Mount. Will work with Honda® & Robin up to 13.5 hp...
Page 69 Parts Table Notes & Tips Ref # FPX # Description Price See J&J Honda® parts guide to order See J&J Honda® parts guide Honda® OEM parts. 00296 Screw, 10-24 x 3/4 PPH MS $0.37 01073 Meter, Tiny Tach (Hour & RPM) $33.75 All Robin engines can be ordered with 010732...
Page 70: Fuel Tanks
Fuel Tanks & Caps 2.2 Gallon Fuel Tank (Engine mounted) 3.3 Gallon Fuel Tank (Engine mounted) 3.5 Gallon Fuel Tank (Frame mounted) 4.75 Gallon Fuel Tank...
Page 71 Parts Table Notes & Tips Ref # FPX # Qty Description Price Gasoline is highly ﬂ ammable. Take all 01991 Gasket, Kelch Cap $0.47 safety precautions when working with 1-60-A0180 Cap, Fuel FPX Anti-Spill Tip Over Cap $16.45 gasoline. 1-60-0111-T Vent, Anti Spill Threaded 1/16 NPT-27 $19.80 1-60-A0023B...
Page 72: Fuel Tanks - 3.3 Gallon
Fuel Tanks - 3.3 Gallon - Talon...
Page 73 Parts Table Notes & Tips Ref # FPX # Description Price Gasoline is highly ﬂ ammable. Take all 2-50-0086 Bolt, 3/8-16 x 1 1/2 BHSC 18-8 Stainless Steel $4.68 safety precautions when working with 00932 Washer, 3/8 Z Flat $0.17 gasoline.
Page 74: Fuel Tanks - 4.75 Gallon
Fuel Tanks - 4.75 Gallon - Fits Eagles, Doubles & Singles For use on single For use on double wide go-karts. wide go-karts.
Page 75 Parts Table Notes & Tips Ref # FPX # Description Price Gasoline is highly ﬂ ammable. Take all 2-50-0086 Bolt, 3/8-16 x 1 1/2 BHSC 18-8 Stainless Steel $4.68 safety precautions when working with 00932 Washer, 3/8 Z Flat $0.17 gasoline.
Page 76: Fuel Tanks - Fuel Line Fittings
Fuel Tanks - Fuel Line Fittings Old “Thread-in” Style Barbed “Quick Coupler” Style Threaded “Quick coupler” Style...
Page 77 Coupler, Male 3/16 Fuel hose (Use With PMCD17-03 Female) $4.35 gasoline. 1288 Clamp, Fuel Line (3/16 Green) Spring $0.15 H-173 Hose, Fuel Line 3/16” (Go-Kart & Bumper Boats) $0.09 Never try to repair a fuel tank. Always replace with OE. 09498830 91353-671-003 O-Ring, 14mm $2.07...
Page 78: Axle - Live
Axle - Live...
Page 79 Parts Table Notes & Tips Ref # FPX # Description Price Live Axle = A “live axle” is an axle 009410 Nut, 3/4-16 Z Jam $0.37 system that drives both rear wheels 00941 Nut, 3/4-16 Z Hex $0.56 from one common axle. 00965 Washer, 3/4 Z Lock $0.25...
Page 80: Axle - Single Wheel Drive (Floater)
Axle - Single Wheel Drive (Floater) Note: See pages 90 thru 91 for Floater hub conﬁ gurations. Note: See pages 92 thru 93 for Chain drive sprockets. Note: See pages 94 thru 95 for Cog drive pulleys.
Page 81 Parts Table Notes & Tips Ref # FPX # Description Price Floater = The term “ﬂ oater” is used to 1-50-0108 Nut, 3/4-16 Nylock Jam $1.76 describe a free spinning or “ﬂ oating” 1-20-0016 Washer, Axle Cupped-Acroloy $8.53 wheel hub. The common axle drives See Floater Hubs, page 90 one wheel while the wheel on the 01043...
Page 82: Axle(S) - Single, 1991
Axle(s) - Single, 1991, 92-93 Axle #0090 Diameter: 1 Type: Singl Length: 34” Production Axle #009119 Diameter: 1” Type: Single Length: 36.125” Production year: 1992-93...
Page 83: Axle(S) - 1993-94
Axle(s) - 1993-94 Axle #009112 Diameter: 1” Type: Single Length: 35.125” Production year: 1993 Axle #009114 Diameter: 1” Type: Double Length: 45.125” Production year: 1993...
Page 84: Axle(S) - 1994-96
Axle(s) - 1994-96 Axle #009113 Diameter: 1.25” Type: Single Length: 35.625” Production year: 1994-96 Axle #009111 Diameter: 1.25” Type: Double Length: 45.625” Production year: 1994-96...
Page 85 Axle(s) - 1994-96 Axle #009116 Diameter: 1.25” Type: Single Length: 35.625” Production year: 1994-96 Axle #009115 Diameter: 1.25” Type: Double Length: 45.625” Production year: 1994-96...
Page 86: Axle(S)
Axle(s) - Axle #009118 Diameter: 1.25” Type: Single Length: 35.375” Production year: Axle #009117 Diameter: 1.25” Type: Double Length: 45.375” Production year:...
Page 87: Axle(S) - 1-1/4" Drive Hub
Axle(s) - 1-1/4” Drive Hub Axle #009140 Diameter: 1.25” Type: Single Length: 35.625” Production year: (1-1/4” drive hub) Axle #009130 Diameter: 1.25” Type: Double Length: 45.625” Production year: (1-1/4” drive hub)
Page 88: Axle(S) - Tight Race
Axle(s) - Tight Race Axle #009141 Diameter: 1.25” Type: Single Length: 35.625” Production year: (tight race) Axle #009131 Diameter: 1.25” Type: Double Length: 45.625” Production year: (tight race)
Page 89: Key Stock
Key Stock Parts Table Ref # FPX # Description Price LU-KEY-03 Key 1/4” x 1/4” x .50” Robin Lunde $2.00 LU-KEY-02 Key 1/4” x 1/4” x 1.00” Robin Lunde $2.00 LU-KEY-01 Key 3/16” x 3/16” x .45” Robin Lunde $2.00 14410620G Key 5x5x30(JD160/200) AM $1.27...
Page 90: Floater Hubs
Floater Hubs Set Screw Bearing Style Sealed Bearing Style Snap Ring Bearing Style Tight Race Bearing Style Taper Bearing Style...
Page 91 Parts Table Notes & Tips Ref # FPX # Description Price 00877 Bolt, 1/4-20 x 1 B5-Z $0.24 1-80-0041 Disc, Brake .190” x 7.50” 410 Stainless Steel (STD) $38.50 010594 Bearing, Floater Hub (Set Screw Type) $32.00 010595 DIS/Spacer, Inner 94 Floater Hub (2-3/64” Length) $4.84 009521 Nut, 1/4-20 Jam...
Page 92: Drive Chain
Drive Chain Clip style shown...
Page 93 Parts Table Notes & Tips Ref # FPX # Description Price When using an O-ring chain be sure 1-50-0030 Bolt, 1/4-28 x 1 HCS Z- $0.17 to use only “O-ring” type chain lube. 010154 Hub, Cog 1 1/4 (Clamp on Style) $91.30 Be sure to clean and lube the chain at 1-20-0503...
Page 94: Drive Pulley - Cog
Drive Pulley - Cog...
Page 95: Drive Belts
Parts Table Notes & Tips Ref # FPX # Description Price Replace the pulleys when the teeth 01015 Hub, Cog (Bushing Style) $94.26 show excessive wear. 010146 Pulley, 80T Steel 6 hole for 5-1/4” hub Gold Color $106.70 00968 Washer, 1/4 Z Lock $0.17 Is it time to change the pulleys? You 01373...
Page 96: Drive Pulley - V-Belt
Drive Pulley - V-Belt...
Page 97 Parts Table Notes & Tips Ref # FPX # Description Price Maintaining proper tension is very 10640390 90741-889-810 Key, 7x7x33 $7.06 critical for V-belts to function properly. 01364 Pulley, V-Belt 2 Groove V 2.65 Bolt On (1994-Current) $109.24 01013 Washer, H.D. Steel Engine Pulley $7.99 Is it time to change the belts? You might 00962...
Page 98 Decals WARNING! Go-karts have rotating parts. For your safety, longer hair must be secured above the shoulder and any personal items (clothing, jewelry, etc) must be secured and contained within the seating area. Serious injury or death could occur! www.jjamusements.com...
Page 99 00978 Decal, “Remain Seated Until” (RED) $1.50 00978S Decal, Spanish Remain Seated Til All Cars Stop! $1.38 Never operate go-kart if any safety pad or device is missing. 00979 Decal, “No Bumping Allowed” (Blue) $1.50 00979S Decal, Spanish No Bumping Allowed! $3.51...
Page 100 Decals Parts Table Reference# FPX # Description Price 1-40-0140 Decal, Eagle, “Red, White, Blue” Left Side “Eagle Head” $48.40 1-40-0141 Decal, Eagle, “Red, White, Blue” Right Side “Eagle Head” $48.40 1-40-0148 Decal, Eagle, “XX” Left Side “Eagle Head” $36.25 1-40-0149 Decal, Eagle, “XX”...
Page 101 Bodies - Stinger (Rookie Kart) Parts Table FPX # Description Price A01300 Body Assy, Stinger W/O Wing $702.12 1-40-A0007 Body Assy, Stinger W/Wing $778.00...
Page 102: Bodies - Viper (Single Wide)
Bodies - Viper (Single Wide) Parts Table FPX # Description Price A013800 Body Assy, Viper Complete (For Parts Only) $1,087.90...
Page 103: Bodies - Sidewinder (Double Wide)
Bodies - Sidewinder (Double Wide) Parts Table FPX # Description Price A013810 Body Assy, Sidewinder W/Safety Decals & Back Pad (W/O Nu $1,143.52...
Page 104: Bodies - Scorpion (Single Wide)
Bodies - Scorpion (Single Wide) Parts Table FPX # Description Price A013570 SUP/A01357 Body Assy, Scorpion W/Safety Decals & Wing (NO $771.90 A013570-NOWING Body Assy, Scorpion W/Safety Decals No Wing (NO Num.) $660.00...
Page 105: Bodies - King Scorpion (Double Wide)
Bodies - King Scorpion (Double Wide) Parts Table FPX # Description Price 1-40-A0030 Body Assy, King Scorpion Complete w/ Wing (Parts) $837.09...
Page 106: Bodies - Can-Am (Single Wide)
Bodies - Can-AM (Single wide) Parts Table FPX # Description Price A013540 Body Assy, Can-Am W/Safety Decals (W/O Numbers)(Parts) $650.52...
Page 107: Bodies - Sidekick (Double Wide)
Bodies - Sidekick (Double Wide) Parts Table FPX # Description Price A008150 Body Assy, Sidekick W/Safe Decals (W/O Numbers)(Parts) $809.46...
Page 108: Bodies - Eagle (Gas)
Bodies - Eagle (Single & Double wide, Electric) Wing Assembly, See page 112...
Page 109 Parts Table Notes & Tips Ref # FPX # Description Price When ordering body panels for Eagle 010126 Guard, Bumper “Nerf Bar” (Single) Black $86.90 go-karts be sure to specify color. 010127 Guard, Bumper “Nerf Bar” (Double) Black $86.90 Available colors are blue, red, or yellow. 00963 Washer, 5/16 Z Flat $0.13...
Page 110 Bodies - Eagle (Single & Double wide, Gas) Wing Assembly, See page 112...
Page 111 Parts Table Notes & Tips Ref # FPX # Description Price When ordering body panels for Eagle 010126 Guard, Bumper “Nerf Bar” (Single) Black $86.90 go-karts be sure to specify color. 010127 Guard, Bumper “Nerf Bar” (Double) Black $86.90 Available colors are blue, red, or yellow. 00963 Washer, 5/16 Z Flat $0.13...
Page 112: Bodies - Eagle (Wing)
Bodies - Eagle Wing (Single & Double wide)
Page 113 Parts Table Notes & Tips Ref # FPX # Description Price When ordering body panels for Eagle 1-70-0057 Mount, Eagle right rear fender and wing $17.67 go-karts be sure to specify color. 1-70-0073 Bracket, Eagle Wing Main Support Right DBL or SGL (Rev. 2) $44.00 Available colors are blue, red, or yellow.
Page 114: Body Supports - Single Wide
Body Supports - Single Wide...
Page 115 Parts Table Notes & Tips Ref # FPX # Description Price 00962 Washer, 5/16 Z Lock $0.15 00951 Bolt, 5/16-18 x 1 B5-Z $0.23 1-70-0098 Mount, Body Front Receiver Single (Bolt On) $25.00 009070 Bushing, Body Mount (Angled) $3.30 009071 Bushing, Body Mount (Flat) $2.00 1-70-A0003...
Page 116: Body Supports - Double Wide
Body Supports - Double Wide...
Page 117 Parts Table Notes & Tips Ref # FPX # Description Price A0085552 Rubber, 3x3 4” $4.84 A0085561 Rubber, 2x2 Viper, Scorpion King 7” $4.69 009071 Bushing, Body Mount (Flat) $2.00 00966 Washer, 1/4 Z Flat (33004) $0.20 KDZ9215 Bolt, 1/4-20 x 2 G5Z $0.29 009523 Bolt, 5/16-18 x 2 1/4 B8-Z (F-50)
Page 118 Component Board...
Page 119 Parts Table Notes & Tips Ref # FPX # Description Price 1-15-0019 Standoff, Electronics Cover $20.57 1-15-0009 Sevcon, Controller D&D Motor (Millipak SEM $795.00 REG,HP,48V,450A) 1-60-9026 Kartrol EXE, Kart Control Receiver Bare(Gas Or Elec. No Pit) $370.00 1-60-9028 Kartrol EXE, Kart Control Receiver Electric Bare W/ Pit $365.00 1-15-0021 Mount, Plate Electronics Double...
Page 120 Cables & Batteries Fuse Ground Ground Ground...
Page 121 Parts Table Notes & Tips Ref # FPX # Description Price 1-15-0036 Battery, 12V Optima Deep Cycle (Blue Top) $239.05 1-15-A0007 Cable Assy, Battery Positive to Battery Negitive 8” Red $3.08 1-15-A0009 Cable Assy, Controller B to Left Side Battery Neg Blk 24” $8.82 1-15-0009 Sevcon, Controller D&D Motor (Millipak SEM...
Page 122: Electrical Components
Electrical Components...
Page 123 Parts Table Notes & Tips Ref # FPX # Description Price 1-15-0091 Cable, Throttle Electric Eagle $30.86 1-15-0021 Mount, Plate Electronics Double $178.20 1-15-0106 Mount, Plate Electronics Single $165.00 1-15-0019 Standoff, Electronics Cover $20.57 2-50-0004 Bolt, 1/4-20 x 3/4 BHSC SS $0.29 1-15-0009 Sevcon, Controller D&D Motor (Millipak SEM...
Page 124: Battery Compartment - Bodied Go-Karts
Electrical Components - Battery Compartment, Bodied Go-karts...
Page 125 Parts Table Notes & Tips Ref # FPX # Description Price No Match! No Match! No Match! No Match! 1-15-0029 Battery, Box (Electric Kart Battery Holders) $227.70 No Match! No Match! 1-15-0043 Brace, Battery Box $55.00 1-15-0036 Battery, 12V Optima Deep Cycle (Blue Top) $239.05 00951 Bolt, 5/16-18 x 1 B5-Z...
Page 126 Electrical Components...
Page 127 Parts Table Notes & Tips Ref # FPX # Description Price 00925 Bolt, 3/8-16 x 1 B5-Z $0.32 00933 Washer, 3/8 Z Lock $0.13 1-20-0088 Guard, Drive Sprocket (Electric) $10.95 1-15-0027 Mount, Motor D&D $125.40 Sprocket No Match! 1-61-0034 Motor, Electric Kart 48VDC ES-117 D&D (22mm Shaft 7mm $1,017.50 Key) 009511...
Page 128: Stinger - Version 1
Stinger - Version 1...
Page 129 Stinger - Version 1 CHASSIS & CHASSIS COMPONENTS (See pages 132-133) BRAKE SYSTEM (See pages 130-131) SPINDLES & HUBS (See pages 136-137) BUMPER SYSTEM WHEELS & TIRES (See pages 134-135) (See pages 138-139)
Page 130: Stinger Version 1 - Brakes
Stinger Version 1 - Brakes...
Page 131 Parts Table Notes & Tips Ref # FPX # Description Price A21000 Rod, Brake (Stinger) Pedal To Crossbar $6.86 01048 Pin, 1/4” $0.48 21034 Block, Brake Rod “Stinger” $13.92 01048 Pin, 1/4” $0.48 01049 Clip, Spring $0.17 01047 Clevis, 1/4” $7.13 A21001 Rod, Brake (Stinger) Drum To Crossbar...
Page 132: Stinger Version 1 - Chassis & Chassis Components
Stinger Version 1 - Chassis & Chassis Components...
Page 133 Parts Table Notes & Tips Ref # FPX # Description Price 21011 Plate, Bumper Left “Stinger” TOP $59.29 A21004 Rubber, Front Body Support “Stinger” 2” x 2” x 5” $2.81 A21005 Rubber, “A” 3-3/4” x 3-3/4” x 12” Stinger Side Body Mount $8.73 21030 Cover, Pedals (Center) “Stinger...
Page 134: Stinger Version 1 - Bumper
Stinger Version 1 - Bumper...
Page 135 Parts Table Notes & Tips Ref # FPX # Description Price 21018 Bumper, Stinger, UHMW 1/2” x 4” x 103” $54.80 00960 Nut, 5/16-18 Z Nylock $0.13 00974 SUP/00975 Plate, 3” Outer $0.85 00833 Rubber, “A” 3-3/4” x 3-3/4” x 3” (Cut/Drilled) $7.32 00955 Bolt, 5/16-18 x 1 FHSC...
Page 136: Stinger Version 1 - Spindle
Stinger Version 1 - Spindle 5a-b...
Page 137 Parts Table Notes & Tips Ref # FPX # Description Price 009280 SUP/1-50-0047 Nut, 3/8-24 Top Lock $0.12 00963 Washer, 5/16 Z Flat $0.13 00963 Washer, 5/16 Z Flat $0.13 01375 Bolt, 3/8-24 x 1-1/4 B5-Z $0.40 01056 Mount, Spindle (Yoke) $52.29 21007 Spindle, Stinger (Left)
Page 138: Stinger Version 1 - Wheels & Tires
Stinger Version 1 - Wheels & Tires...
Page 139 Parts Table Notes & Tips Ref # FPX # Description Price 007880 Tire, 12 x 4.00 - 5” SL72 Bigfoot (TIRE ONLY NO TUBE!) $17.99 00780 Tube, 3.40/3.00-5” (Bent Stem 90 degree Outward)(FPX) $3.75 00838 Rim Half, 5” 3/8 Lug-Bolt Female (W Valve Hole) 3/8 Bolt $8.80 00837 Rim Half, 5”...